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Summary of Contents for Wessex RMX Tri-Deck 560
- Page 1 Operation Manual and Parts Book RMX Tri-Deck 560/680/800 Roller Mowers Product Code: L2043 Issue June 2016...
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Page 3: Table Of Contents
Welcome to your new Wessex Product ........ - Page 4 CONTENTS Parts Illustration / Parts List - Wing Gearbox Arrangement ......30 Parts Illustration / Parts List - Suspension ........31 Parts Illustration / Parts List - Unbraked Hub Assembly .
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Page 5: Welcome To Your New Wessex Product
WELCOME TO YOUR NEW WESSEX PRODUCT Thank you for purchasing a Wessex product. As a Wessex customer, you now number among the most important people of our business and we will endeavour to give you the best service available through our dealer network. -
Page 6: Safety Decals
SAFETY DECALS GB ATTENTION Description of pictograms. ATTENTION Description des pictogrammes. VORSICH Beschreibung von Piktogrammen. GB Read Operating manual before use. Lire le Manuel d’utilisation avant l’utilisation. Vor Benutzung Betriebsanleitung lesen. GB Ear defenders must be worn. Porter des protections d’oreilles. Gehörschutz muss getragen werden. - Page 7 P.T.O. Shaft. Ensure that the shaft and guard is regulary greased to avoid overheating and to give lubrication. Important: Thoroughly read through the manufacturers instruction book before using the P.T.O. Shaft. P.T.O.Shafts are not covered by the Wessex Warranty.
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Page 8: Important Safety Warnings
IMPORTANT SAFETY WARNINGS Wessex machines are guarded for your protection, but you must always observe certain elementary precautions. Machines are potentially dangerous and should be used with the greatest respect and ALL OPERATORS MUST read this manual and be are aware of all safety precautions. -
Page 9: Warranty
WARRANTY Your Wessex product or equipment is warranted free from defect in workmanship or manufacture for one year from date of purchase. Any parts which appear to us to be defective, either in material or workmanship shall be replaced or repaired at no cost to the purchaser, subject to the following... -
Page 10: Linking Up To The Tractor
(dump position) by means of an elastic cord restraint fixed to the spool lever. If you are unsure of the float operation for the tractor’s hydraulics consult your Wessex Dealer for advice. 6. NEVER USE THE MOWER IN P.T.O. SPEEDS IN EXCESS OF 540 RPM. -
Page 11: Altering The Cutting Height
USING THE RMX TRI-DECK 7. Slowly engage the P.T.O. drive and select the forward speed carefully. Start off slowly until you are confident with the working width and capability of the machine. 8. When mowing longer thicker grass a slower forward speed will need to be selected. 9. -
Page 12: Maintenance
At the end of the grass cutting season always clean the RMX thoroughly and grease before winter storage. Only use genuine Wessex parts in the event of replacing worn parts. This will ensure the continued safe use of your RMX Tri-deck and the validity of your warranty. -
Page 13: Lubrication / Belt Adjustment (Mowing Decks)
LUBRICATION DAILY:- Grease Roller bearings. Inspect Blades WEEKLY:- Grease height adjustment points. Check Gearbox oil level. Lubricate all adjusting threads. Grease Cutter Spindle bearings. Grease P.T.O. Shaft bearings. Grease P.T.O. Tube slides. BELT ADJUSTMENT The drive belts are tensioned by adjusting the jockey pulleys. Theses are accessed by removing the belt guards. -
Page 14: Replacing Drive Belts On The Main Drive Chassis
Figure ‘A’ Remove the worn or damaged belts from the pulleys. Replace with new belts, Wessex Part No. WX-5934. Refit the gearbox mounted belt retainers and PTO. 10. Lower the side decks to the ground. Ensure that all bystanders are clear of the decks when lowering. -
Page 15: Travelling On The Public Highway
TRAVELLING ON THE PUBLIC HIGHWAY 1. Check the local highway code of regulations before travelling on the highway. Maximum speed 40kph where traffic laws and road conditions allow. 2. Before travelling on the highway always ensure that all mower deck retaining safety catches are in locked position. -
Page 16: Troubleshooting / Winter Storage
TROUBLESHOOTING FAULT CAUSE REMEDY Leaving wheel track uncut 1. Forward speed too fast Reduce forward speed 2. Cutting height too high Lower cutting height Poor cut quality 1. Forward speed too fast Reduce forward speed 2. Excessive blade wear Replace blades 3. -
Page 17: Cutting Blades / Specifications
If you require mulching blades for your RMX they can be ordered from your Dealer. The Part Number for mulching blades is WX-10670. Mulching blade bolts must also be fitted, Part Number WX-3039. SPECIFICATIONS Wessex Proline RMX Roller Mowers Model: RMX 560 RMX 680... -
Page 18: Parts Illustration - Rmx 1.8M / 2.4M / 3.0M Mainframe
PARTS ILLUSTRATION - RMX 1.8m / 2.4m / 3.0m MAINFRAME 3,4,5,6 10,11 15,16 17,18 27,28 40 48... -
Page 19: Parts List - Rmx 1.8M / 2.4M / 3.0M Mainframe
PARTS LIST - RMX 1.8m / 2.4m / 3.0m MAINFRAME Item RMX 1.8m QTY RMX 2.4m QTY RMX 3.0m QTY Description Part No. Part No. Part No. WX-11457 WX-11457 WX-11457 Gearbox Mounting Plate WX15003 WX15003 WX15003 Gearbox Plate Fastening Set N/S N/A WX-15057 Belt Adjusting Gearbox Bracket... -
Page 20: Parts Illustration / Parts List - Rmx 1.8M Deck Drive Belts
PARTS ILLUSTRATION - RMX 1.8m DECK DRIVE BELTS PARTS LIST - RMX 1.8m DECK DRIVE BELTS Item No. Part No. Description Qty. per Machine WX-10362 2 Row Pulley WX-11362 Taper Lock WX-0234 Belt WX-10562 Belt Tensioner Pulley WX-6038 Belt Tensioner Bearing WX-4022 Circlip WX-15903... -
Page 21: Parts Illustration / Parts List - Rmx 2.4M Deck Drive Belts
PARTS ILLUSTRATION - RMX 2.4m DECK DRIVE BELTS PARTS LIST - RMX 2.4m DECK DRIVE BELTS Item No. Part No. Description Qty. WX-10362 2 Row Pulley WX-11362 Taper Lock WX-4534 Belt WX-10462 4 Row Pulley WX-11362 Taper Lock WX-11162 Gearbox Pulley WX-8662 Taper Lock WX-0647... -
Page 22: Parts Illustration / Parts List - Rmx 3.0M Deck Drive Belts
PARTS ILLUSTRATION - RMX 3.0m DECK DRIVE BELTS PARTS LIST - RMX 3.0m DECK DRIVE BELTS Item No. Part No. Description Qty. per Machine WX-10362 2 Row Pulley WX-11362 Taper Lock WX-10562 Jockey Pulley WX-6038 Jockey Bearing WX-4022 Circlip WX-15903 Jockey Pulley Bolt WX-10462 4 Row Pulley... -
Page 23: Parts Illustration / Parts List - Deck Gearbox
PARTS ILLUSTRATION - DECK GEARBOX PARTS ILLUSTRATION - DECK GEARBOX Item No. Part No. Description Qty. GXS-0.151.0300.00 Casing GXS-8.0.1.00870 Bearing GXS-8.7.00744 GXS-8.6.5.00006 Plug GXS-8.5.2.00131 Snap Ring GXS-0.248.7500.00 Shim GXS-0.244.7500.00 Shim GXS-8.0.9.00024 Bearing GXS-8.5.1.00680 Snap Ring GXS-0.151.6001.00 Pinion Shaft GXS-8.7.3.00027 Oil Seal GXS-0.253.6201.00 Gear Z36 GXS-8.6.7.00269... -
Page 24: Parts Illustration - Rmx Spindles Assembly
PARTS ILLUSTRATION - RMX SPINDLES ASSEMBLY... -
Page 25: Parts List - Rmx Spindles Assembly
PARTS LIST - RMX SPINDLES ASSEMBLY Item No. Part No. Description Qty. per Spindle WX-1947 WX-15066 Spindle Nut WX-0120 Tab Washer WX-4401 Fastening Set WX-0145 Seal WX-0338 Top Spindle Bearing WX-15166 Spindle WX-1238 Bottom Spindle Bearing WX-1966 Spindle Housing WX-0346 Grease Nipple WX-2166 Oil Seal Housing... -
Page 26: Parts Illustration - Tri-Deck Main Assembly
PARTS ILLUSTRATION - TRI-DECK MAIN ASSEMBLY... -
Page 27: Parts List - Tri-Deck Main Assembly
PARTS LIST - TRI-DECK MAIN ASSEMBLY Item No. Part No. Description Qty. WX-7881 Rear PTO Shaft WX-1854 Single Acting Ram WX-8028 Bearing Pin - Rear Mowr Linkage WX-17603 Fastening Bolt WX-17776 Tensioner Linkage - Left Hand WX-12276 Tensioner Linkage - Right Hand WX-5934 Centre Drive Belt WX-9028... -
Page 28: Parts Illustration / Parts List Tri-Deck Main Drive Assembly
PARTS ILLUSTRATION - TRI-DECK MAIN DRIVE ASSEMBLY Item No. Part No. Description Qty. WX-16903 Fastening Bolt WX-8681 Main Drive Shaft WX-8438 Pillow Block Bearing WX-12762 Pulley WX-12862 Taper Lock WX-2247... -
Page 29: Parts Illustration / Parts List Tri-Deck Latch Assembly
PARTS LIST - TRI-DECK LATCH ASSEMBLY 3 12 1, 12 Item No. Part No. Description Qty. WX-6125 Left Hand Torsion Spring WX-32980 Rear Deck Latch - Left Hand WX-33080 Rear Deck Latch - Right Hand WX-10028 Bush For Rear Deck Latch WX-33180 Sleeve - Rear Deck Latch Spring WX-17403... -
Page 30: Parts Illustration - Wing Assembly
PARTS ILLUSTRATION - WING ASSEMBLY... -
Page 31: Parts List - Wing Assembly
PARTS LIST - WING ASSEMBLY Item No. Part No. Description Qty. WX-8728 Wing Pivot Pin WX-15779 RMX500 Wing Arm - Left Hand WX-15879 RMX500 Wing Arm - Right Hand WX-33380 Gimbal Carriage - Left Hand WX-26680 Gimbal Carriage - Right Hand WX-26780 Gimbal WX-8738... -
Page 32: Parts Illustration / Parts List - Wing Gearbox Arrangement
PARTS ILLUSTRATION - WING GEARBOX ARRANGEMENT PARTS LIST - WING GEARBOX ARRANGEMENT Item No. Part No. Description Qty. WX-16977 PTO Guard (Tri-Deck Wing) WX-12962 Taper Lock WX-12762 Pulley WX-22376 Belt Retainer Outer WX-15603 Gearbox Fastening Set WX-14057 Gearbox - Right Hand (RMX Triple) WX-14157 Gearbox - Left Hand (RMX Triple) WX-15779... -
Page 33: Parts Illustration / Parts List - Suspension
PARTS ILLUSTRATION - SUSPENSION PARTS LIST - SUSPENSION Item No. Part No. Description Qty. F-XNN216 Nylock Nut F-XWM216 Washer WX-24480 Neoprene Buffer WX-24580 Bush - Nylon - Suspension Strut WX-4725 Suspension Spring WX-4825 Spring Guide WX-4925 Strut Rod WX-7238 Trailing Arm Bush WX-9928 Pin Bearing Trailing Axle WX-16503... -
Page 34: Parts Illustration / Parts List - Unbraked Hub Assembly
PARTS ILLUSTRATION - UNBRAKED HUB ASSEMBLY PARTS LIST - UNBRAKED HUB ASSEMBLY Item No. Part No. Description Qty. WX-10753 Hub Cap WX-10953 Nut and Pin WX-3438 Bearing WX-10553 Wheel Nut WX-11153 Non Brake Hub WX-10353 Wheel Stud WX-3338 Bearing WX-2745 Seal Kit... -
Page 35: Parts Illustration / Parts List - Braked Hub Assembly
PARTS ILLUSTRATION - BRAKED HUB ASSEMBLY PARTS LIST - BRAKED HUB ASSEMBLY Item No. Part No. Description Qty. WX-10853 Hub Cap WX-11053 Nut and Pin WX-9338 Bearing WX-11353 Wheel Nut WX-11253 Brake Hub WX-11453 Wheel Stud WX-9438 Bearing WX-2845 Seal Kit WX-6525 Spring Kit WX-18451... -
Page 36: Parts Illustration - Rear Deck Assembly With Lightboard And Leg
PARTS ILLUSTRATION - REAR DECK ASSEMBLY... -
Page 37: Parts List - Rear Deck Assembly With Lightboard And Leg
PARTS LIST - REAR DECK ASSEMBLY Item No. Part No. Description Qty. WX-20576 Side Plate - Light Bar - Left Hand WX-20676 Side Plate - Light Bar - Right Hand WX-17676 Light Bar Fabrication WX-17279 Deck Frame - Rear WX-4101 Light Bar Fastening Set WX-16903 Fastening Set... -
Page 38: Parts Illustration / Parts List - Tensioner Arm Assembly
PARTS ILLUSTRATION - TENSIONER ARM ASSEMBLY PARTS LIST - TENSIONER ARM ASSEMBLY Item No. Part No. Description Qty. WX-25480 Right Hand Arm Fabrication Tensioner WX-29380 Left Hand Arm Fabrication Tensioner WX-13266 Guide Pulley WX-30080 Sleeve - Tensioner Wheel WX-6038 Bearing WX-5322 Circlip - External - 28 x 1.5 - Din 471 WX-17803... -
Page 39: Shaft - Operation And Maintenance
PTO SHAFT OPERATION AND MAINTENANCE IMPORTANT! P.T.O. drive shafts must only be used for their intended purpose. P.T.O. drive shafts are designed for specific machine types and power requirements. They must not be replaced by other models. Ensure that the P.T.O. drive shaft is securely connected. Only use a completely protected drive system: P.T.O. - Page 40 PTO SHAFT OPERATION AND MAINTENANCE LENGTH ADJUSTMENT To adjust the length, hold the half-shafts next to each other in the shortest working position and mark them. Shorten inner and outer guard tubes equally. Shorten inner and outer sliding profiles by the same length as the guard tubes.
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Page 41: Safety Training Induction
SAFETY TRAINING INDUCTION The undersigned personnel have been trained in the safe use of this Wessex machine and have understood the contents of the Operator’s Manual. OPERATOR INSTRUCTOR/TRAINER Date Name Signature Name Signature... -
Page 42: Daily Inspection Record
Spindle Rotor, remove tangled objects Inspect condition of Blades All bolts and nuts, re-tighten if req’d. Grease Rotor Bearings Grease Roller Bearings Check Gearbox Oil Level Inspect Roller Scraper Wire Inspect condition of Belts Inspect tension of Belts... -
Page 43: Ce Certificate
RMX 560/680/800 RMX TRI-DECK MARCH 2013... - Page 44 Wessex International Charlton House, Caxton Close, East Portway Industrial Estate, Andover Hampshire. SP10 3QN Telephone: 01264 345870 Fax 01264 345880 e-mail: sales@wessexintl.com www.wessexintl.com...
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