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Fanex 1134 T Operating manual Original operating manual Edition 04.2012 Date of print 07.2012 Language Machine number VF69130401 – Model VF6913 Document number VF16648886.EN...
Machine identification In order for your dealer to assist you as efficiently as possible, you will need to provide some information about your machine. Please enter the details here. Designation Fanex 1134 T Working width 11.00 m Weight 1215 kg...
Table of contents Table of contents Preface ............Cleaning and care ........Target group for this operating manual Safety Symbols used Cleaning Care Safety instructions ........For your safety Parking and storage ........Who is allowed to operate the machine? Setting down the machine in a General secure position...
Preface Target group for This operating manual is intended for trained agriculturists and Preface persons who are otherwise qualified for agricultural activities and have this operating received instruction in working with this machine. manual For your safety You must familiarise yourself with the contents of this operating manual before assembly or initial operation of the machine.
Preface Symbols used In this operating manual, the following symbols and terms have been used: • A bullet point accompanies each item in a list. A triangle indicates operating functions which must be performed. → An arrow indicates a cross-reference to other sections of this manual.
Safety instructions For your safety This chapter contains general safety instructions. Each chapter of the Safety instructions operating manual contains additional specific safety information which is not described here. Observe the safety information: • in the interest of your own safety. •...
Safety instructions Warning signs Safety-related labels attached to the machine indicate potential hazards. The labels must not be removed. Illegible or missing labels should be replaced. You can obtain new labels as replacement parts from your dealer. Warning signs on the machine...
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Safety instructions Meaning of warning signs Read the operating manual Read and follow the operating and safety instructions before using the machine for the first time. The machine must not be used for the first time until the operating manual has been read and understood. This applies in particular to the safety information.
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Safety instructions PTO shaft speed 540 rpm The specified maximum PTO shaft speed of 540 rpm must not be exceeded. Otherwise, damage to the machine may be caused as a result. Do not exceed the maximum hydraulic pressure The tractor's hydraulic pressure on the machine's hydraulic system must not exceed 210 bar.
Safety instructions Who is allowed to Only qualified personnel Only qualified persons who have been informed of the dangers operate the associated with handling the machine are permitted to operate, machine? service or repair the machine. This knowledge can be gained in the course of agricultural vocational training, professional training or intensive instruction.
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Safety instructions Switch off the PTO shaft drive when lifting out the machine Switch off the PTO shaft drive on the tractor if people could enter the working area of the machine when you • lift out the machine, • raise the side devices or •...
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Safety instructions Never work on the machine while it is running No operations may be performed on the machine while it is running. Objects or persons can be caught, drawn in or crushed. Serious or fatal injury may be caused as a result. Safe distance from raised and unsecured loads Never work under suspended loads.
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Safety instructions PTO shaft speed 540 rpm The specified maximum PTO shaft speed of 540 rpm must not be exceeded. A higher PTO shaft speed will damage the machine. Do not use PTO shafts with disconnect couplings Only use PTO shafts which have been specified by the manufacturer. Other PTO shafts with disconnect couplings may allow higher disconnect torques.
Safety instructions Coupling Increased risk of injury When the machine is being coupled to the tractor, there is an increased risk of injury. Therefore: • Secure the tractor against rolling away, shut off the engine and remove the ignition key. •...
Safety instructions Road transport Ensuring road safety The machine must conform to current national traffic regulations if you intend to drive with it on public roads. Ensure the following: • Lighting, warning and protective equipment must be fitted. • The permissible transport widths and weights, axle loads, tyre load-bearing capacities, laden weights and national speed restric- tions must be complied with.
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Safety instructions Speed adjustment In poor road conditions and at high speeds, significant forces can be generated which subject the tractor and machine material to high or excessive stresses. Adjust your driving speed to the road conditions. A driving style which is not adapted to conditions can cause accidents. Accidents with serious or fatal injuries may be caused as a result.
Safety instructions Operation Operate for the first time only after proper training The machine may only be put into operation after proper training has been provided by an employee from a dealership or the manufacturer, or by a factory representative. Operation without training can lead to damage to the machine due to incorrect operation, or cause accidents.
Safety instructions Uncoupling Increased risk of injury There is an increased risk of injury when uncoupling the machine from the tractor. Therefore: • Secure the tractor against rolling away, turn off the engine and remove the ignition key. • Never stand between the tractor and machine. •...
Safety instructions Care and Observe the care and maintenance intervals Observe the periods specified in the operating manual for recurrent maintenance checks and inspections. If these periods are not observed, damage to the machine and accidents may be caused as a result. Use original parts Many components have special properties that are essential for the stability and correct operation of the machine.
Safety instructions Further Observe the regulations In addition to the safety information listed above, please observe the regulations following: • Accident prevention regulations. • Generally recognised safety regulations, occupational health requirements and road traffic regulations. • The instructions provided in this operating manual. •...
Familiarising yourself with the machine Range of The machine is a rotary tedder that is solely to be used for tedding, Familiarising yourself with the machine turning and swathing mown, stalked material such as straw and hay. application of the machine Proper use Any use other than the use described above - such as silo spreading,...
Familiarising yourself with the machine Designation of components Side devices Protective frame Outer device Transport locking bar Central transmission Rotor gear Running wheel axle Tine arm Wheel Parking Hydraulic cylinder stand Drawbar Drawbar Tines for swivelling Rotor PTO shaft...
Familiarising yourself with the machine Technical specifi- cations Dimensions in transport position Upper hitch (m) Lower hitch (m) 7.20 (L 7.10 (L Length (L) 6.45(A 6.35(A Length to reflector (A) 2.90 (B Width (B) Height (H) 1,25 Lighting height (R) 0,89 Distance between lighting equipment (S) 2,26...
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Familiarising yourself with the machine Dimensions in work position Work position (m) 2.81 (L Length (L) 11.32 (B Width (B) Height (H) 1,25 Raking width (C) 11,00 Weights Transport position Total weight 1215 kg Permitted supported load 300 kg Axle load per wheel axle 200 kg...
Familiarising yourself with the machine Tractor equipment required Output / connections Minimum output of the tractor 40 kW Voltage supply for lighting equipment 12 V, 7-pin plug socket ISO 1724 Hydraulic connections 2 x double-acting Hydraulic pressure 160 - 210 bar PTO shaft speed 540 rpm Drawbar eye in accordance with DIN 11028,...
Delivery and assembly Checking the Delivery is in the fully assembled state Delivery and assembly Using the check list, check the loose parts on delivery. If any parts of scope of delivery the machine have not been fitted or are missing, please contact your dealer.
Delivery and assembly Adjusting the The length of the PTO shaft was selected at the factory to suit almost all types of tractor. Only in exceptional cases is a correction of the PTO PTO shaft length shaft length required on individual tractors. Check the length of the PTO shaft on each tractor prior to first use.
Delivery and assembly Shortening the PTO shaft Shorten the PTO shaft as follows: Pull the PTO shaft apart and connect one half to the tractor PTO stub shaft drive and the other half to the machine and secure them. Place the two shaft halves next to each other and: •...
Delivery and assembly Hitch The machine is hitched either using a pending attachment hitching system or alternatively, in the upper or lower hitch, using a drawbar eye on the tractor's pin coupling. Pending attachment hitching system In the case of a drawbar with pending attachment, the hitch and the parking stand bracket must be fitted in the position for the lower hitch.
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Delivery and assembly Checking the The position of the parking stand bracket depends on the type of hitching system. position of the parking stand bracket Check the position of the parking stand bracket. Parking stand bracket in upper hitch If the parking stand bracket is not fitted in the correct position, proceed as follows: »Adjusting the parking stand bracket«, page 77.
Coupling the machine Safety Coupling the machine Observe the safety information Observe the safety information. Disregard for safety information can lead to serious or fatal injury. See chapter »Safety instruc- tions«, page 7. Increased risk of injury When the machine is being coupled to the tractor, there is an increased risk of injury.
Coupling the machine Hitching to the To couple the machine to a pending attachment, proceed as follows: pending attachment → »Coupling the pending attachment«, page 33. → »Coupling the PTO shaft«, page 36. Wide-angle joint Do not couple the machine to a lift link drawbar Do not couple the machine to a lift link drawbar.
Coupling the machine Hitching to the To couple the machine to a pin coupling, proceed as follows: pin coupling → »Coupling the drawbar eye«, page 34. → »Parking stand«, page 35. → »Coupling the PTO shaft«, page 36. Lower tractor's lower links if using the upper hitch Lower the lower links on the tractor.
Coupling the machine Parking stand Parking stand in correct park position After coupling, lock the parking stand in the park position. Otherwise, damage to the machine may be caused as a result. Relieving the load on the parking stand Hitch the machine to the tractor. Crank Fully screw in the crank.
Coupling the machine Coupling the Make sure that you fit the PTO shaft in the correct installation position. There is a marking on the guard tube of the PTO shaft. PTO shaft → See chapter »Attaching PTO shaft«, page 29. Do not use force When coupling the PTO shaft, do not use a hammer or any similar tools.
Coupling the machine Connections Hydraulic Observe the following safety information: connections Check hoses and couplings Check all hydraulic hoses for damage before connecting them. Check all hydraulic couplings for firm seating after connecting them. Defective hydraulic hoses and poorly fitting hydraulic connections can trigger unpredictable movements of the machine, causing severe damage to the machine as well as personal injury.
Coupling the machine Connecting the Connecting the hydraulics: hydraulics Set the tractor's hydraulic control devices to the floating position. Switch off the tractor and secure it. Close the ball valve. Connect the machine's hydraulic couplings to the connections on the double-acting control devices. Roll up the control cables and store them in the tractor cab.
Coupling the machine Electrical Checking the electrical cables connections Check the electrical cables. The electrical cables must not chafe or hang loose. Electrical cables that have been torn away or worn through must be replaced. Otherwise, damage to the machine may be caused as a result.
Coupling the machine Checking the The alignment of the side devices is preset in the factory. Before using the machine for the first time, check that, when both side devices are alignment folded out in the work position, they are positioned in a straight line in of the side devices relation to the centre device.
Preparing for use Safety The following applies to all preparations for operation: Preparing for use Observe the safety information Observe the safety information. Disregard for safety information can lead to serious or fatal injury. See chapter »Safety instruc- tions«, page 7. Secure the machine Secure the machine against accidental starting and rolling away.
Preparing for use Folding the Observe the contour of the terrain machine into Move the machine onto a flat surface or uphill before changing from transport to work position. Avoid inclines on which the the work position combination (tractor and machine) could slip or overturn. The side device can swivel out uncontrollably.
Preparing for use Wheel chocks Wheel chock Secure the tractor against rolling away Never remove the wheel chocks if the tractor is not otherwise secured against rolling away. Persons could be run over by the machine or the tractor. Serious injury may be caused. Remove the wheel chocks from in front of the wheels.
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Preparing for use Folding out the To fold the machine from the transport position to the work position, the rear four wheels must first be swivelled out using the first hydraulic machine control device (1), and then the machine folded out using the second hydraulic control device (2).
Preparing for use Adjusting the The clearance of the tines from the ground is adjusted in the work position via the crank. working depth Use the tractor's hydraulic control device to fold the machine into its work position. Drive forward approximately 2 meters until the running wheels are Crank correctly aligned.
Road transport Safety Before transporting the machine on public roads, please read the Road transport following safety information. Compliance is mandatory and will help you to avoid accidents. Observe the safety information Observe the safety information. Disregard for safety information can lead to serious or fatal injury.
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Road transport Observe transport width Observe the permissible transport widths. Put the machine in the transport position and attach lights, warning signs and protective equipment. The driver and keeper of the vehicle are liable for any non-compliance with national traffic regulations. Clean lighting equipment before travelling on the road All lighting equipment must be cleaned before road transport.
Road transport Transport position When driving on the road, the machine must be in the transport position. Observe the contour of the terrain Move the machine onto a flat surface or uphill before changing from work to transport position. Avoid inclines on which the combination (tractor and machine) could slip or overturn.
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Road transport Resetting the border Reset the border tedding system prior to road transport tedding system Before folding the machine into its transport position, ensure that the border tedding system is reset. Otherwise, the machine may be damaged as a result. Set down the machine in the work position and reset the border tedding system as follows: Basic setting of...
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Road transport Releasing the Release the running wheel locking mechanism running wheel Before the machine is folded into the transport position, ensure locking mechanism that the running wheels are not locked. Otherwise, damage to the machine may be caused as a result. Rotor axle Locking mechanism Locking...
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Road transport Folding the machine Observe the contour of the terrain into the transport Move the machine onto a flat surface or uphill before changing position from work to transport position. Avoid inclines on which the combination (tractor and machine) could slip or overturn. The side devices can swivel in unevenly.
Road transport Secure the machine In transport position, connect the two side devices using the transport locking bar. Release the lynch pin on the transport locking bar. Lynch pin Swivel the transport locking bar into its secured position. Refit the lynch pin. Transport locking bar Checking Prior to driving on the road, check the machine against the check list:...
Road transport Road transport Follow the instructions below for road transport. Otherwise, traffic accidents and accidents with fatal injuries may be caused as a result. Before pulling away, check the immediate vicinity. Always make sure that you have a clear field of vision and, in particular, look out for children within the operating area of the machine.
Operation Safety The following applies for all work on the field: Operation Observe the safety information Observe the safety information. Disregard for safety information can lead to serious or fatal injury. See chapter »Safety instruc- tions«, page 7. Switch off the tractor and secure it Before you dismount: Switch off the tractor.
Operation Crop processing The following methods of crop processing are possible with the rotary tedder: • Tedding. • Turning. • Night swath laying. • Swath laying. • Night swath turning. Tedding Turning Night swath laying When tedding, the freshly cut crop Turning ensures uniform drying of During night swath laying, the crop is distributed over the stubble.
Operation Using the machine Please check during operation: • PTO stub shaft speed • Working speed • Working at the field edge PTO stub shaft Switch on the tractor's PTO stub shaft drive at the lowest engine speed. Select a PTO stub shaft speed depending on crop processing require- ments.
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Operation Spreading pattern Depending on the crop, the spreading pattern is changed via the following settings: • The PTO stub shaft speed • The working speed PTO stub shaft speed Too high a PTO stub shaft speed results in crumbling losses and swath formation if the crop is dry.
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Operation Border tedding The rotor axles can be mechanically slanted to the left or to the right with the border tedding system. During border tedding, the machine will trail behind at an angle, thus preventing the crop from being spread beyond the field edge. Only carry out the reorientation in the work position.
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Operation The following instructions refer to border tedding at the left-hand field edge. For border tedding, both side devices can also be used in the opposite slanted direction. Left-hand side device: Adjustment on left-hand side device Undo the clamping bolt on the left-hand side device. Unlock the securing pin on the left-hand side device.
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Operation Working in the Watch for obstacles border tedding position When driving around obstacles or along fences, ensure a sufficient distance is maintained. A collision may cause damage to the machine. Switch on the tractor's PTO stub shaft drive at the lowest engine speed.
Cleaning and care Safety The following applies to all cleaning and care work: Cleaning and care Observe the safety information Observe the safety information. Disregard for safety information can lead to serious or fatal injury. See chapter »Safety instruc- tions«, page 7. Secure the machine •...
Cleaning and care Cleaning Lower the machine to the work position. After each use, clean the machine of any coarse dirt and crop residue. Do not clean the bearings and piston rods of hydraulic cylinders using a high-pressure cleaner. After cleaning Lubricate all bearings after cleaning.
Parking and storage Setting down the When setting down and parking the machine, special safety Parking and storage precautions have to be observed: machine in a secure position Observe the safety information Observe the safety information. Disregard for safety information can lead to serious or fatal injury.
Parking and storage General The machine must be uncoupled in the reverse order to that in which it was coupled. → See »Transport position«, page 48. → See »Coupling the machine«, page 32. Uncoupling and To uncouple the machine from the tractor, proceed as follows: securing the machine Set the machine down on a firm, level surface.
Maintenance Safety The following applies to all maintenance work: Maintenance Observe the safety information Observe the safety information. Disregard for safety information can lead to serious or fatal injury. See chapter »Safety instruc- tions«, page 7. Requirements for maintenance work Only perform the maintenance work if you have the required expert knowledge and suitable tools.
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Maintenance Protective measures Additives in oils and lubricants may have adverse effects on health. Since marking in accordance with the hazardous substances when handling oils or ordinance is not necessary, please always ensure the following: lubricants Avoid skin contact Avoid skin contact with these materials. Protect your skin by means of protective skin cream or oil-resistant gloves.
Maintenance General This information relates to general maintenance work. For any maintenance work, the machine must be in the work position and be secured in place. If the transport position is required, find the relevant information. Lower the machine to the work position. Secure the machine against rolling away by using chocks.
Maintenance Maintenance terms Listed in this table are short explanations of the most important maintenance terms. Task Explanation Greasing Apply grease to the slide surfaces using a brush. Lubrication One or two presses of the grease gun, unless specified otherwise. Unless specified otherwise, use only plant-based oils, such as rapeseed oils.
Maintenance Screwed connections Tightening bolts All bolts must be retightened: • After the first 5 hours of operation and • According to the frequency of use, • But at least once a season. Tightening torques All screwed connections must be tightened in accordance with the table below, if no other torques are specified.
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Maintenance Special Observe the special tightening torques for the following screwed connections: tightening torques 90 Nm 130 Nm 90 Nm • 130 Nm Tine arms, inner • 90 Nm Tine arms, inner • 90 Nm Spring tines • 20 Nm Rotor chassis wheel nuts 20 Nm Wheel nuts...
Maintenance Lubrication points Lubricate all of the areas marked in the illustration as follows: for grease • after 30 hours of operation. • before and after the season. • each time after cleaning with a high-pressure cleaner. Working with a Before applying the grease gun grease gun clean lubricating nipples and...
Maintenance Lubricating the The PTO shaft manufacturer's own operating manual is included with each PTO shaft. This includes detailed information on the relevant PTO shafts version of the PTO shaft. Check the guard components Check all guard components of the PTO shafts for wear or damage (visual inspection).
Maintenance Filling quantities The main gear box and rotor gear require no maintenance. Check the lubricants if there is visible loss of lubricant when the machine is in a horizontal position – at least once per season. If there is a visible loss of lubricant, consult your dealer.
Maintenance Tyres Do not drive with worn or damaged tyres Replace worn or damaged tyres immediately. There is a high risk of accident when driving on the road with such tyres. Tyre pressures Check the tyre pressures on a regular basis: •...
Maintenance Hydraulics Hydraulic system at zero pressure Work must only be performed on the hydraulic system if the tractor and machine hydraulic system is at zero pressure. A pressurised hydraulic system can trigger unpredictable movements of the machine and can cause serious machine damage and personal injury.
Maintenance Tine position The ejection angle of the spring tines is adjusted by means of taper washers. This function enables consistent, uniform and optimum work results. The smaller the angle, the steeper and more aggressive the tine position. Adjusting the tines Correct the tine position of each tine: Tine supports Attach taper washers to tine supports.
Maintenance Changing the In the case of the drawbar with drawbar eye, the hitch can be fitted in the upper or lower hitch. hitching system To change the position of the hitch, proceed as follows: Drawbar with drawbar Remove the PTO shaft. eye in upper hitch Secure the drawbar with lifting gear.
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Maintenance Adjusting the The position of the hydraulic cylinder of the drawbar hydraulics must be changed when the hitch is altered. When changing from the upper drawbar hydraulics to the lower hitch, proceed as follows: Turn in the crank to relieve the load on the spring. Drawbar with drawbar eye in lower hitch Undo the drawbar spring bolt.
Additional equipment Available options Optional additional equipment does not form part of the standard Additional equipment scope of delivery, and is indicated by a plus symbol [+]. Additional equipment is available to order from your dealer. Tine saver If the tines are broken, the tine savers prevent the loose, broken part from being lost.
Additional equipment Swathing gear The swathing gear reduces the speed of the PTO shaft. The crop is not spread but deposited between two rotors as a swath. Remove the existing protective pot on the central transmission. Slide the swathing gear with the protective pot onto the central transmission shaft and secure it with a circlip.
Fault elimination Faults Faults can often be eliminated quickly and easily. Before contacting Fault elimination Customer Service, refer to the table to check whether you can remedy the fault yourself. What to do in the event of a fault In case of a fault, proceed as follows: Immediately stop operation.
Fault elimination Aligning the side In the work position, the side devices must always be positioned in a straight line in relation to the centre device. In the transport position, devices the side devices must move in a straight line behind the tractor. Aligning the side The alignment of the side devices is first set in the transport position via the swivel head of the hydraulic cylinder.
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Fault elimination Aligning the side The alignment of the side devices is then set in the work position using the swivel head of the hydraulic cylinder. Proceed as follows: devices in the work Use the tractor's hydraulic control device to fold the machine into position its work position.
Circuit diagrams Lighting circuit diagram 2/54g 3/31 5/58R 6/54 7/58L Connector 7-pin in accordance with ISO 1724 Yellow green white brown black Connector and socket 7-pin in accordance with ISO 1724 Yellow black Right blinker Right brake light Earth brown Left blinker Right rear light white...
Decommissioning Environment During decommissioning, the individual parts must be disposed of Decommissioning properly and in an environmentally friendly manner. Please observe the waste disposal guidelines that are currently in force. Plastic parts Plastic parts can be disposed of in normal household waste (residual waste), depending on the laws specific to your country.
Kverneland Group Kerteminde AS 2006/42/EC Taarupstrandvej 25 DK-5300 Kerteminde Denmark declare with sole responsibility that the product CondiMaster 11132 Fanex 1134 T 85111 T and its accessories Model: 6913 Valid from machine number: VF69130401 Type plate and CE marking to which this declaration relates, comply with the relevant basic safety and health requirements of the EC Directive 2006/42/EC.
Index Index Maintenance intervals Additional equipment Disposal Border tedding Filling quantities Border tedding system Protective measures Adjusting Resetting Proper use PTO shaft Care Lubrication Cleaning Connection Hydraulic couplings Safety Road transport Signs Designation of components Unhitching Direction information Speed Disposal Metal parts Plastic parts Technical specifications...
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