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Summary of Contents for Vicon Fanex 464
- Page 1 Fanex 464 / 524 Assembly instructions Original assembly instructions Edition 06.2012 Date of print 08.2012 Language Machine number VF65902110 / VF65974001 Model VF6590 / VF6597 Document number VF16649095.EN...
- Page 2 Kverneland Group Kerteminde AS Taarupstrandvej 25 DK-5300 Kerteminde Denmark Tel: +45 65 19 19 00 Copyright by Kverneland Group Gottmadingen N. V., Germany. Reproduction, transfer to other media, translation or the use of extracts or parts of this manual without the explicit permission of Kverneland, is not permitted. All rights reserved. The contents of this operating manual are subject to change without notice.
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Page 3: Table Of Contents
Table of contents Table of contents Preliminary information ......Target group for these assembly instructions Meaning of the symbols Safety ............For your safety Screw and bolt tightening torques Direction and rotary direction Overview ............ Designation of components Crate packaging ........Assembly groups in... - Page 4 Table of contents...
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Page 5: Preliminary Information
Preliminary information Target group for These instructions are intended for authorised dealers, workshops Preliminary information and agents qualified in the field of agricultural mechanical engi- these assembly neering. instructions For your safety You must familiarise yourself with the contents of these assembly instructions before assembly or operating the machine. -
Page 6: For Your Safety
Safety For your safety Please carefully read and observe the safety information in this Safety chapter prior to assembly. All persons involved in assembling or setting up this machine must read and pay close attention to the assembly instructions that follow. Danger indicators signify the risk of serious injury or death. - Page 7 Safety General safety and • Responsibilities for the various activities on the machine must be clearly defined and maintained. There must not be any confusion accident prevention regarding responsibilities, otherwise the safety of the assembly regulations personnel is put at risk. •...
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Page 8: Screw And Bolt Tightening Torques
Safety Screw and bolt Note the tightening torques that are shown in the table or specified in the text. The torque specifications refer to a dry coefficient of friction tightening torques (0.12). 10.9 12.9 9.9 Nm (7.3 ft.lbs) 14 Nm (10.3 ft.lbs) 17 Nm (12.5 ft.lbs) 24 Nm (17.7 ft.lbs) 34 Nm (25 ft.lbs) -
Page 9: Overview
Overview Designation of Overview components Deflector bar Foldable hydraulic Deflector bar cylinder Outer device Centre device Tine Parking Running wheel stand axle 3 point trestle Tine supports rotor, Running wheel... -
Page 10: Crate Packaging
Crate packaging Assembly groups in Crate packaging crate packaging Main frame Side device Support arm 3 point trestle Parking stand Protective bracket Centre device... - Page 11 Crate packaging Wheels Wheel axles Wheels Deflector bars and tine supports Front and rear deflector bars Tine Tine supports Outer right-hand Outer left-hand Protective bracket deflector bar deflector bar...
- Page 12 Crate packaging Requirements • Suitable flat surface approx. 10 x 10 m as assembly space. • Lifting gear with lifting accessories for at least 900 kg. • Floor conveyor (pallet truck or fork lift) with a fork length of at least 1,800 mm.
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Page 13: Basic Machine
Crate packaging Basic machine The basic machine consists of the preassembled centre and side device combination. Use suitable lifting accessories to remove the machine elements from the crate. Loosen all fastenings (wires, lashing straps). Use a crane to place the basic machine on stands and secure in place. -
Page 14: Fitting The Support Arm
Crate packaging Fitting the support To fit the support arm: Bring the support arm to the adapter on the basic machine using suitable lifting accessories. Fasten the support arm using 4 bolts. Support the support arm. Insert rubber stoppers. Basic machine Support arm 4 bolts... -
Page 15: Fitting The 3 Point Trestle
Crate packaging Fitting the 3 point The machine is equipped ex-factory for coupling to the tractor's three- point lifting pickup. trestle To fit the 3 point trestle: Bring the preassembled 3 point trestle to the support arm using suitable lifting accessories. ... -
Page 16: Fitting The Protective Pot
Crate packaging Fitting the To fit the protective pot: protective pot Fit the protective pot onto the PTO stub shaft and fasten with a jubilee clip. Protective pot PTO stub shaft Quantity Part Protective pot Jubilee clip Fitting the To fit the protective bracket: protective bracket ... -
Page 17: Fitting The Vibration Dampers
Crate packaging Fitting the The vibration dampers are fitted between the main frame and the 3 point trestle. vibration dampers To fit the vibration dampers: Insert the preassembled vibration dampers into the frame and 3 point trestle adapters from below. ... -
Page 18: Fitting The Wheels
Crate packaging Fitting the wheels To fit the wheels to the rotor chassis: Move the running wheel axle into the correct position. see illustration below Fit the running wheel axle and secure with the washer (2) and split pin (3). -
Page 19: Final Assembly With Crate Packaging
Crate packaging Final assembly The basic machine, support arm and 3 point trestle are connected. The wheels are fitted. The machine is in the work position. with crate packaging Now proceed as follows: »Fitting the deflector bars«, page 24 ... -
Page 20: Pallet Packaging
Pallet packaging Requirements • Suitable flat surface approx. 10 x 10 m as assembly space. Pallet packaging • Lifting gear with lifting accessories for at least 900 kg. • Floor conveyor (pallet truck or fork lift) with a fork length of at least 1,800 mm. -
Page 21: Basic Machine
Pallet packaging Basic machine The basic machine consists of centre and outer devices and is preas- sembled ex works. The support arm, 3 point trestle and vibration dampers are fitted. Use suitable lifting accessories to remove the machine elements from the crate. -
Page 22: Fitting The Wheels
Pallet packaging Fitting the wheels To fit the wheels to the rotor chassis: Move the running wheel axle into the correct position. see illustration below Fit the running wheel axle and secure with the washer (2) and split pin (3). -
Page 23: Final Assembly For Pallet Packaging
Pallet packaging Final assembly for The basic machine, support arm and 3 point trestle are connected. The wheels are fitted. The machine is in the work position. pallet packaging Now proceed as follows: »Fitting the deflector bars«, page 24 ... -
Page 24: Final Assembly
Final assembly Fitting the Final assembly deflector bars To fit the deflector bar holder: Place the deflector bar holder onto the frame. Deflector bar holder Thread the coach bolt (2) into the elongated hole and secure with the washer (3) and nut (4). -
Page 25: Hydraulic
Final assembly Hydraulic The hydraulic cylinders are preassembled ex works. Routing the hydraulic hoses Route the hydraulic hoses as shown in the illustration below. Cf. hydraulic diagram on page 38. Support Connect the hydraulic connections or check the connections already made. -
Page 26: Laying The Control Cables
Final assembly Laying the control The control cables for the transport lock (black control cables) and for the mechanical border tedding system (yellow control cable) are cables knotted to the corresponding levers and guided forwards through the guide eyes as illustrated below. ... -
Page 27: Fitting The Tine Supports
Final assembly Fitting the tine When fitting the tine support, pay attention to the rotational direction of the rotor and the tine position. The tine support must be fitted to either supports the left or right-hand side of the rotor, depending on the rotational direction. -
Page 28: Fitting The Deflector Frame
Final assembly Fitting the The deflector frames are secured to the main frame with 4 bolts each. deflector frame To fit the deflector frame: Bring the deflector frame to the an main frame. Fit the deflector frame to the main frame using 4 bolts. ... -
Page 29: Fitting The Additional Equipment
Final assembly Fitting the additional equipment Slope locking mechanism [+] The slope locking mechanism is fitted between the 3 point trestle and the machine frame. Remove the rubber stoppers from the support arm. Place the preassembled slope locking mechanism onto the support arm. - Page 30 Final assembly Contact roller [+] The contact roller is secured to the 3 point trestle using two U-bolts. When using the contact roller, an additional transport lock on the 3 point trestle is required. Fit the transport lock. Insert the top link hitch pin into the elongated hole and secure with a safety splint.
- Page 31 Final assembly Hydraulic border The hydraulic border tedding system replaces the mechanical border tedding system. tedding system [+] Remove the cable pull for the mechanical border tedding system. Remove the lever for the mechanical border tedding system. Fit the hydraulic cylinders for the hydraulic border tedding system as illustrated.
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Page 32: Adjusting Work
Adjusting work Coupling the The machine is equipped ex-factory for coupling to the tractor's three- Adjusting work point lifting pickup. The lower link clevises can optionally be used for machine category I or category II hitches. Fitting the clevises If the clevises are not yet fitted, fit them as illustrated: ... -
Page 33: Pto Shaft
Adjusting work PTO shaft Adjusting the PTO The length of the PTO shaft was selected at the factory to suit almost all types of tractor. Only in exceptional cases is a correction of the PTO shaft shaft length required on individual tractors. Check the length of the PTO shaft on each tractor prior to first use. - Page 34 Adjusting work Shortening the PTO shaft Pull the PTO shaft apart and connect one half to the tractor PTO shaft drive and one to the machine and secure them. Place the two shaft halves next to each other and: •...
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Page 35: Adjusting The Working Depth
Adjusting work Adjusting the In working position, the distance between the tines and the ground is adjusted via the tractor's top link. working depth The PTO shaft drive is off. Top link Use the tractor's hydraulic control device to move the machine to its work position. -
Page 36: Adjusting The Rotor Pitch
Adjusting work Adjusting the rotor pitch +3° Secure the machine Secure the machinery against inadvertent starting and rolling -3° away. The machine must be standing on firm and level ground and, if necessary, be supported during the work. Unsecured or non-supported machines can cause accidents. -
Page 37: Adjusting The Tine Supports
Adjusting work Adjusting the tine The lowering angle of the spring tines is set using taper washers. This function allows a continuous, even and optimum performance. The supports smaller the angle, the steeper and stronger the tine position. To fit taper washers to the tine supports: Tine supports •... -
Page 38: Circuit Diagrams
Circuit diagrams Hydraulic diagram Circuit diagrams Left Right hydraulic cylinder hydraulic cylinder for folding for folding Hydraulic coupling Border tedding system [+] stop valve Tractor... -
Page 39: Lighting Equipment Circuit Diagram [+]
Circuit diagrams Lighting equipment circuit diagram [+] 2/54g 3/31 5/58R 6/54 7/58L Connector 7-pin in accordance with ISO 1724 Yellow Green White Brown Black Connector and socket 7-pin in accordance with ISO 1724 Yellow Black Right blinker Right brake light Earth Brown Left blinker... -
Page 40: Final Tasks
Final tasks Trial run Final tasks No persons within the slewing range There is an extreme risk of injury within the slewing range from slewing or folding machine parts! Check the following after assembly is complete. • Length of PTO shaft. See »Adjusting the PTO shaft«, page 33. •...
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