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Vicon Fanex 1134 T Assembly Instructions Manual

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Fanex 1134 T
Assembly instructions
Original assembly instructions
Edition
Date of print
Language
Machine number
Model
Document number
02.2014
04.2014
EN
VF69130401 –
VF6913
VF16648889.EN

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Summary of Contents for Vicon Fanex 1134 T

  • Page 1 Fanex 1134 T Assembly instructions Original assembly instructions Edition 02.2014 Date of print 04.2014 Language Machine number VF69130401 – Model VF6913 Document number VF16648889.EN...
  • Page 2 Kverneland Group Kerteminde AS Taarupstrandvej 25 DK-5300 Kerteminde Denmark Tel: +45 65 19 19 00 Copyright by Kverneland Group Gottmadingen N. V., Germany. Reproduction, transfer to other media, translation or the use of extracts or parts of this manual without the explicit permission of Kverneland, is not permitted. All rights reserved. The contents of this operating manual are subject to change without notice.

  • Page 3: Table Of Contents

    Table of contents Table of contents Preliminary information ......Circuit diagrams ........Target group for Hydraulic diagram these assembly instructions Lighting equipment - EU Meaning of the symbols Lighting equipment - USA Safety ............Final operations ......... For your safety Trial run Screw and bolt tightening torques Environment...

  • Page 4: Preliminary Information

    Preliminary information Target group for These instructions are intended for authorised dealers, workshops Preliminary information and agents qualified in the field of agricultural mechanical engi- these assembly neering. instructions For your safety You must familiarise yourself with the contents of these assembly instructions before assembly or operating the machine.

  • Page 5: Meaning Of The Symbols

    Preliminary information Meaning of the In these assembly instructions, the following symbols and terms have been used: symbols • A bullet point accompanies each item in a list.  A triangle indicates operating functions which must be performed. [+] A plus sign indicates additional equipment which is not included in the standard version.

  • Page 6: Safety

    Safety For your safety Please carefully read and observe the safety information in this Safety chapter prior to assembly. All persons involved in assembling or setting up this machine must read and pay close attention to the assembly instructions that follow. Danger indicators signify the risk of serious injury or death.
  • Page 7 Safety General safety and Requirements • accident prevention Responsibilities for the various activities on the machine must be clearly defined and maintained. There must not be any confusion regulations regarding responsibilities, otherwise the safety of the assembly personnel is put at risk. •...

  • Page 8: Screw And Bolt Tightening Torques

    Safety Screw and bolt Note the tightening torques that are shown in the table or specified in the text. The torque specifications refer to a dry coefficient of friction tightening torques (0.12). 10.9 12.9 9.9 Nm (7.3 ft.lbs) 14 Nm (10.3 ft.lbs) 17 Nm (12.5 ft.lbs) 24 Nm (17.7 ft.lbs) 34 Nm (25 ft.lbs)

  • Page 9: Using The Double Dowel Pins

    Safety Using the double Use the dowel pins correctly dowel pins Always ensure that the dowel pins have been inserted correctly. Dowel pins that have not been inserted correctly can become loose. Damage to the machine and serious or fatal injury may be caused as a result.

  • Page 10: Overview

    Overview Designation of Overview components Inner side device Steering cylinder Transport lock- Adjusting lever for  Outer device ing bar border tedding position Guard frame Hydraulic cylinder for swivelling Centre device PTO shaft Tine arm Running wheel axle Tines Outer  Drawbar Parking Locking mecha-...

  • Page 11: Assembly Groups In Crate Packaging

    Overview Assembly groups in crate packaging Guard frame Steering cylinder Hydraulic cylinder Preassembled running Adjusting lever for  for swivelling wheel with axle border tedding position Inner  Outer  Rotor disc Outer device Centre device side device side device...

  • Page 12: Assembly Group For Pallet Packaging

    Overview Assembly group for pallet packaging Left-hand Right-hand outer device outer device Protective yoke Drawbar Right-hand Left side device side device Small parts Centre device PTO shaft Wheel Tine support...

  • Page 13: Crate Packaging For Small Parts

    Overview Crate packaging for small parts Scouring protection coil Bolts and  serrated flange bolts for  the tine supports Wheel chock with sup- port and holder Assembly parts  for protective yoke Assembly parts  for warning signs Assembly parts  for drawbar Pins for ...

  • Page 14: Lighting Equipment Set - Europe

    Overview Lighting equipment For use within the European Union and in numerous other countries. set – Europe Warning sign Rear light Warning sign holder Speed sticker, holder, rear reflectors, cable ties Electric cable Lighting For use in the USA and Canada. equipment set –...

  • Page 15: Crate Packaging

    Crate packaging Requirements • Suitable flat surface approx. 10 x 10 m as assembly space. Crate packaging • Lifting gear with lifting accessories for at least 1,500 kg. • Floor conveyor (pallet truck or fork lift) with a fork length of at least 1,800 mm.

  • Page 16: Running Wheel Axles

    Crate packaging Running wheel Pay attention to the position of the running wheel axles axles When fitting the running wheel axles, make sure that they are correctly positioned. If fitted incorrectly, running wheel axles may cause damage to the machine. Overview of the Running wheel axles 1-4 are equipped with wheel swing brakes.

  • Page 17: Centre Device And Inner

    Crate packaging Centre device and Use suitable lifting accessories to remove the machine elements from the crate. inner  side device The inner side devices are fitted to the centre device ex works. Inner   Loosen all fastenings (wires, lashing straps). side device ...
  • Page 18 Crate packaging Running wheel axles Wheels 1-4 are equipped with wheel swing brakes. with wheel swing During assembly, ensure that the running wheel axles are fitted and brakes screwed in the correct position on the centre and inner side devices. Rear running wheel axle Front running wheel axle...
  • Page 19 Crate packaging Running wheel axles 1 to Assembly on centre and inner side device Plate Dished edge  Place the washer (8) and supporting disc (7) onto the pin of the running wheel axle (1).  Insert the running wheel axle with washer and disc into the bush of the carrier (2).
  • Page 20 Crate packaging Checking the wheel swing brake The braking force of the wheel swing brakes influences the trailing behaviour of the running wheels. If the machine does not run smoothly during road transport, the wheel swing brake requires readjustment. All wheel swing brakes must be adjusted to the same force. The braking force can be checked using a spring balance.
  • Page 21 Crate packaging Fitting the running wheel The running wheel locking mechanism allows even working on slopes. locking mechanism  Place the running wheel locking mechanism onto the carrier.  Insert the pin into the outer hole and secure with a safety splint. Carrier ...

  • Page 22: Outer Side Device And  Outer Device

    Crate packaging Outer side device Pay attention to the position of the rotor discs and  Pay attention to the position of the rotor discs. Incorrect positioning of rotor discs will cause damage to the machine. outer device The inner side devices are fitted to the centre device ex works. Outer device ...
  • Page 23 Crate packaging Running wheel axles Pay attention to the position of the running wheel axles without wheel swing When fitting the running wheel axles, make sure that they are brakes correctly positioned. If fitted incorrectly, running wheel axles may cause damage to the machine. Fit the running wheel axle with wheel in the correct position.
  • Page 24 Crate packaging Running wheel axles 7 and 8 The running wheel axles of the outer devices are inserted through the gear box and fastened to the adjusting lever using dowel pins.  Insert the running wheel axle (1) through the rotor disc from below. ...
  • Page 25 Crate packaging Mounting the wheel  Fit the wheel onto the running wheel axle. 20 Nm  Fasten the wheel with a washer and nut.  Attach the wheel cap. Quantity Part M16 washer wheel nut Wheel cap  Lubricate the axle at the grease fitting. Grease fitting Wheel...

  • Page 26: Connecting The Side Devices

    Crate packaging Connecting the Pay attention to the position of the rotor discs side devices Pay attention to the position of the rotor discs. Incorrect positioning of rotor discs will cause damage to the machine. Position of the rotor Check and correct the position of the rotor discs of the side and outer devices.
  • Page 27 Crate packaging Connecting the outer Requirement: The rotor discs of the side and outer devices are aligned correctly. device to the side device  Use a brush to lubricate the drive shafts.  Connect the drive shaft of the side device with the single joint of the outer device (1) in the correct position.

  • Page 28: Fitting The Steering Cylinder

    Crate packaging Fitting the steering cylinder  Loosen the clamping bolt and securing pin on the telescopic tube. Steering cylinder  Insert the preassembled steering cylinder in the telescopic tube up to the bolt.  Lubricate the bolt connections with a brush. Quantity Part Steering cylinder...

  • Page 29: Fitting The Drawbar

    Crate packaging Fitting the Fit the drawbar to the centre device. Secure the centre device and drawbar with suitable lifting gear. drawbar  Lubricate the drawbar axle with a brush.  Raise the preassembled drawbar (1) and move to the correct position on the centre device.

  • Page 30: Final Assembly For Crate Packaging

    Crate packaging Final assembly for The side devices with the preassembled outer devices are connected to the centre device. The rotor discs and the universal joints are in the crate packaging correct position. Now proceed as follows:  »Fitting the guard cone«, page 36. ...

  • Page 31: Pallet Packaging

    Pallet packaging Requirements • Suitable flat surface approx. 10 x 10 m as assembly space. Pallet packaging • Lifting gear with lifting accessories for at least 1,500 kg. • Floor conveyor (pallet truck or fork lift) with a fork length of at least 1,800 mm.

  • Page 32: Basic Machine

    Pallet packaging Basic machine The basic machine consists of centre, side and outer devices and is preassembled ex works. Preparing the basic machine Do not remove the transport locking devices. Transport locking device Do not remove the transport locking device until explicitly instructed to do so in the assembly instructions.
  • Page 33 Pallet packaging Pulling the machine off the palette Risk of tipping Raise the machine only slightly. The machine could tip over. Otherwise, injuries and damage to the machine may be caused as a result. max. 3 cm  Using suitable lifting gear, carefully lift the machine max. 3 cm on the right-hand side device.
  • Page 34 Pallet packaging Removing the guard During the pallet packaging process, the guard frames are fitted to the machine for transport. frames Removing the front guard frame The front guard frames are fitted on the front side devices for transport. Front guard frame ...

  • Page 35: Fitting The Drawbar

    Pallet packaging Fitting the drawbar Fitting the drawbar hydraulics to the drawbar The drawbar hydraulics are fitted to the drawbar traverse member. Spindle nut  Place the spindle on the spindle nut.  Place the hydraulic cylinder on the spindle. Traverse member Spindle...
  • Page 36 Pallet packaging Fitting the guard cone  Fit the guard cone to the central transmission.  Secure the guard cone with a jubilee clip. Jubilee clip Guard cone...
  • Page 37 Pallet packaging Tilt the drawbar down The upper hitch drawbar preassembled ex works. When carrying out assembly work on the centre device, proceed as follows.  Secure the drawbar with suitable lifting gear. Drawbar  Prepare an assembly stand.  Loosen the top bolt on the drawbar support. ...
  • Page 38 Pallet packaging Fitting the crank  Fit the crank onto the spindle and secure with a dowel pin.  Lubricate the spindle with a brush. Quantity Part Crank 8 x 50 dowel pin Drawbar Fitting the drawbar spring  Hook the drawbar spring into the support on the drawbar. Drawbar spring ...
  • Page 39 Pallet packaging Connecting the drawbar hydraulics to the centre device  Turn in the crank to relieve the load on the drawbar spring.  Undo the drawbar spring bolt.  Remove the safety splint from the pin.  Insert the pin for the hydraulic cylinder in the rear hole. ...

  • Page 40: Fitting The Side Devices

    Pallet packaging Fitting the side Do not reduce the angle of the side device to less than 90 devices degrees Do not reduce the angle of the side device to less than 90 degrees as this would damage the drive line. Swinging down the side devices ...
  • Page 41 Pallet packaging Fitting the  Pay attention to the position of the running wheel axles running wheel axles When fitting the running wheel axles, make sure that they are correctly positioned. If fitted incorrectly, running wheel axles may cause damage to the machine. Fit the running wheel axle with wheel in the correct position.
  • Page 42 Pallet packaging Running wheel axles 7 and 8 The running wheel axles of the outer devices are inserted through the gear box and fastened to the adjusting lever using dowel pins.  Insert the running wheel axle (1) through the rotor disc from below. ...
  • Page 43 Pallet packaging Mounting the wheel  Fit the wheel onto the running wheel axle. 20 Nm  Fasten the wheel with a washer and nut.  Attach the wheel cap. Quantity Part M16 washer wheel nut Wheel cap  Lubricate the axle at the grease fitting. Grease fitting Wheel...

  • Page 44: Coupling The Machine

    Pallet packaging Coupling the The upper hitch of the machine is equipped for coupling to the drawbar eye. To couple the implement, proceed as follows. machine Upper hitch Lower tractor's lower links if using the upper hitch Lower the lower links on the tractor. The lower links can come into contact with the drawbar or the PTO shaft when cornering.

  • Page 45: Final Assembly For Pallet Packaging

    Pallet packaging Final assembly for The side devices with the preassembled outer devices are connected to the centre device. The rotor discs and the universal joints are in the pallet packaging correct position. Now proceed as follows:  Follow the instructions in the chapter »Final assembly« from page...

  • Page 46: Final Assembly

    Final assembly Final assembly Final assembly Fitting the crank  Fit the crank onto the spindle and secure with a dowel pin.  Lubricate the spindle with a brush. Quantity Part Crank 8 x 50 dowel pin Drawbar Safety chain ...

  • Page 47: Folding The Machine Into The Work Position

    Final assembly Folding the Observe the contour of the terrain machine into the Move the machine onto a flat surface or uphill before changing from transport to work position. Avoid inclines on which the work position combination (tractor and machine) could slip or overturn. The side device can swivel out uncontrollably.

  • Page 48: Setting Straight-Ahead Travel

    Final assembly Setting straight- The machine is partially preset. Observe the prescribed sequence when setting the machine. The border tedding system must not be ahead travel set. Proceed as follows: • »1. Aligning the side devices in the transport position«, page 49 •...
  • Page 49 Final assembly 1. Aligning the side The side devices are first aligned in the transport position via the swivel head of the hydraulic cylinder. devices in the transport position  Use the tractor's hydraulic control unit to bring the implement into the transport position.
  • Page 50 Final assembly 2. Aligning the side The side devices are then aligned in the work position via the swivel head of the hydraulic cylinder: devices in the work position  Use the tractor's hydraulic control unit to bring the implement into the work position.
  • Page 51 Final assembly 3. Aligning the The running wheels must be aligned in relation to the direction of travel: running wheels  Use the tractor's hydraulic control unit to bring the implement into the work position.  Drive forward a few metres until the running wheels are correctly aligned.

  • Page 52: Fitting The Tine Supports

    Final assembly Fitting the tine When fitting the tine supports, pay attention to the direction of rotation of the rotor and the tine position. Depending on the direction of rotation supports of the rotors, tine supports are fitted on the left or right. Aligning the ...
  • Page 53 Final assembly Connecting the tine During fitting, pay attention to the rotor's direction of rotation. supports   See “Aligning the tine supports” on page 52. to the rotor disc To connect the tine supports to the rotor disc, proceed as follows: ...

  • Page 54: Fitting The Guard Frames

    Final assembly Fitting the guard  Fit the guard frames to the two side devices, as shown in the drawing. frames  Note the correct position of the front guard frames. 550 mm 400 mm Quantity Part Guard frame, rear Guard frame, front Caps M10 x 45 bolts...

  • Page 55: Fitting The Wheel Chock Holder

    Final assembly Fitting the wheel Fit the wheel chock holder to the rear right-hand guard frame, as illus- trated: chock holder  Unscrew the two upper M10 x 45 bolts (A) from the guard bar.  Fasten the chock retaining plate (3) to the guard bar with the M10 x 45 bolts.

  • Page 56: Signalling Equipment

    Final assembly Signalling equipment  and warning signs Fitting the warning Fit the warning sign holders to both side devices, as shown in the drawing: sign holders  Fit the warning sign holder (1) to the guard bar. Quantity Part Warning sign holder M8 x 25 bolts M8 washers...
  • Page 57 Final assembly Signalling equipment  Fit the warning signs and lighting equipment to both side devices, as shown in the drawing: and warning signs –  Fit the warning signs (1) to the warning sign holders (A).  Fit the sticker holder (2) to the left-hand warning sign. ...
  • Page 58 Final assembly Signalling equipment Fit the warning signs and lighting equipment to both side devices, as shown in the drawing: and warning signs –  Fit the lighting equipment (1) to the warning sign (2).  Fit the warning sign with the lighting equipment to the warning sign holder (A).
  • Page 59 Final assembly Fitting the holder for the Fit the holder for the SMV sign to the right-hand guard bar: SMV sign  Unscrew the two upper M10 x 45 bolts (A) from the guard bar.  Fasten the holder for the SMV sign (11) to the guard bar with the M10 x 45 bolts.

  • Page 60: Routing Electrical Cables

    Final assembly Routing electrical Ensure that there is sufficient free space when routing electric cables: cables • Between the rear and front guard frames, and • when routing along on the centre device. The electric lines are connected to the lighting equipment ex works. Cable loop When switching from transport to work position, check whether the loops are protected against pulling and shearing.

  • Page 61: Pto Shaft

    Final assembly PTO shaft Check the length of the PTO shaft on each tractor prior to first use. The length of the PTO shaft was selected at the factory to suit almost all types of tractor. It is only necessary to correct the length of the PTO shaft in exceptional cases.
  • Page 62 Final assembly Shortening the PTO shaft  Precisely determine the correct length of the shaft.  Shorten the guard tube.  Shorten the forming tubes for the drive. The length of the two cut-off ends must be the same.  Deburr and clean the cut edges of the guard tubes and forming tubes to ensure that they are smooth and clean.

  • Page 63: Setting Up Work

    Final assembly Setting up work Adjusting the working depth The clearance of the tines from the ground is adjusted in the work position via the crank.  Use the tractor's hydraulic control unit to fold the machine into its Crank work position.
  • Page 64 Final assembly Setting the trailing If the running wheel locking mechanism is released, the wheel swings around the wheel axle. This swinging movement can be controlled by characteristic setting the wheel swing brake. To ensure smooth running of the wheels, all wheel swing brakes must be set to the same braking force before delivery of the machine.
  • Page 65 Final assembly Measuring the braking The braking force of the wheel swing brakes is measured using a force using the spring spring balance. The wheels must not be in contact with the ground during measuring. balance  Fold the machine into its transport position. ...

  • Page 66: Accessories

    Accessories Accessories Optional additional equipment does not form part of the standard Accessories scope of delivery, and, in this manual, is indicated by a plus symbol [+]. Additional equipment is available to order from your dealer. Tine saver If the tines are broken, the tine savers prevent the broken-off part from being lost.
  • Page 67 Accessories Swathing gear The swathing gear reduces the speed of the PTO shaft. The crop is not spread but deposited between two rotors as a swath.  Remove the existing protective pot on the central transmission. Protective pot  Slide the swathing gear with the protective pot onto the central transmission shaft and secure it with a circlip.

  • Page 68: Circuit Diagrams

    Circuit diagrams Hydraulic diagram Circuit diagrams Tractor  control unit 1 Ball valve Drawbar cylinder Locking cylinder Tractor  control unit 2 Ball valve Left-hand cylinder  Right-hand cylinder  for swivelling for swivelling the side devices the side devices Flow divider...

  • Page 69: Lighting Equipment - Eu

    Circuit diagrams Lighting equipment - EU 2/54g 3/31 5/58R 6/54 7/58L Connector 7-pin in accordance with ISO 1724 Yellow Green White Brown Black Connector and socket 7-pin in accordance with ISO 1724 Yellow Black Right-hand indicator Right-hand brake light Earth Brown Left-hand indicator Right-hand rear light...

  • Page 70: Lighting Equipment - Usa

    Circuit diagrams Lighting equipment - USA...

  • Page 71: Final Operations

    Final operations Trial run Final operations No persons within the slewing range There is an acute risk of injury within the slewing range from machine parts which are slewing or folding.  After fitting, check the following points: • Length of PTO shaft. See »PTO shaft«, page 61. •...

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