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Graco PSM15 Repair Parts

Graco PSM15 Repair Parts

1k precision metering system
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Repair - Parts
PSM15
1K Precision Metering System
For accurate metering and dispensing of single-component materials. For professional
use only.
Not approved for use in explosive atmospheres or hazardous (classified) locations.
100 psi (0.7 MPa, 7 bar) Maximum Air Inlet Pressure.
See page 3 for model information, including maximum working pressure and approvals.
Important Safety Instructions
Read all warnings and instructions in
this manual and in your dispensing valve
manual before using the equipment.
Save these instructions.
PSM15 Metering Unit
3B0107B
EN
PSM15 Control Unit

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Summary of Contents for Graco PSM15

  • Page 1 See page 3 for model information, including maximum working pressure and approvals. Important Safety Instructions Read all warnings and instructions in this manual and in your dispensing valve manual before using the equipment. Save these instructions. PSM15 Metering Unit PSM15 Control Unit...

  • Page 2: Table Of Contents

    California Proposition 65 ....27 Graco Standard Warranty ....28...

  • Page 3: Models

    SST: Stainless steel material CER: Ceramic material The module is installed in the control box. NOTE: PSM15,I/O system can be converted to Profinet or Ethernet IP communication mode. Order kit 2005273 for Profinet communication mode or kit 2000362 for Ethernet IP communication mode. See Communication Module Kits, page 26.

  • Page 4: Safety Symbols

    Safety Symbols Safety Symbols The following safety symbols appear throughout this manual and on warning labels. Read the table below to understand what each symbol means. Symbol Meaning Symbol Meaning Do Not Place Hands or Other Body Electric Shock Hazard Parts Near Fluid Outlet Do Not Stop Leaks with Hand, Equipment Misuse Hazard...

  • Page 5: General Warnings

    General Warnings General Warnings The following warnings apply throughout this manual. Read, understand, and follow the warnings before using this equipment. Failure to follow these warnings can result in serious injury. WARNING ELECTRIC SHOCK HAZARD This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.

  • Page 6: Fire And Explosion Hazard

    General Warnings WARNING FIRE AND EXPLOSION HAZARD Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. Paint or solvent flowing through the equipment can cause static sparking. To help prevent fire and explosion: • Use equipment only in well-ventilated area.

  • Page 7: Personal Protective Equipment

    General Warnings WARNING TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed. • Read Safety Data Sheets (SDSs) to know the specific hazards of the fluids you are using. •...

  • Page 8: Recycling And Disposal

    At the end of the product’s useful life, dismantle and recycle it in a responsible manner. • Follow the Pressure Relief Procedure in your PSM15 Instruction Manual. See Related Manuals, page 2. • Drain and dispose of fluids according to applicable regulations.

  • Page 9: Repair

    2. Turn off the air supply when the fluid pressure drops to ZERO. 3. Go to the Advanced Screen 1 of the PSM15 Control Unit (F, page 7 in your PSM15 Instruction Manual). Set the move speed at about 0.2 cc/s, then jog select “Piston move down”...

  • Page 10: Disassemble Cylinder

    Repair Disassemble Cylinder 8. Remove the back support (1005) from the base (1001). 9. Clean all parts that have been removed. 1002 1008 Install Cylinder 1009 1013 1. Install the new back support (1005) to the base (1001) with TSL oil. 2.

  • Page 11: Prepare Machine For Operation

    3. Perform the Weight Check as outlined in your PSM15 Instruction Manual. See Related Manuals, page 2. 4. Dispense several full stroke shots until the PSM15 Metering Unit (H, page 7 in your PSM15 Instruction Manual) is free of air and there is no leakage at the dispense outlet after shutoff.

  • Page 12: Parts

    Parts Parts Overview Parts Description Page System, 2006051 and 2006052 Metering Unit, 2005930 and 2005931 Metering Base, CU6371 and CU6635 Structure Base Junction Box Module Bottle Plate Module Inlet Valve, CU6602 and CU6595 Dispense Valve, 2005892 and 2005893 Control Unit, 2002837 3B0107B...

  • Page 13: System, 2006051 And 2006052

    Parts System, 2006051 and 2006052 Qty. Ref. Part Description 2005930 MODULE, MP, W/O motor, SST, PSM15; see page 14 2009531 MODULE, MP, W/O motor, CER, PSM15; see page 14 CU7758 MOTOR, servo, inovance,100W 2002837 CONTROL, PSM, PCB; see page 24...

  • Page 14: Metering Unit, 2005930 And 2005931

    Parts Metering Unit, 2005930 and 2005931 Torque to 0.30-0.37 ft-lb (0.4-0.5 N•m). Torque to 0.52-0.74 ft-lb (0.7-1.0 N•m). Torque to 1.25-1.70 ft-lb (1.7-2.3 N•m). Torque to 2.21-2.95 ft-lb (3.0-4.0 N•m). Apply blue anaerobic sealant. Apply TSL sealing oil in inject sensor hole. Apply sealant, pipe, SST.
  • Page 15 Metering Unit, 2005930 and 2005931 Qty. Ref. Part Description 2005930 2005931 CU6371 BASE, metering, PSM15, SST; see page 16 CU6635 BASE, metering, PSM15, CER; see page 16 CU6602 KIT, valve, inlet, SST; see page 22 CU6595 KIT, valve, inlet, HW; see page 22 ---- MODULE, junction box, PSM15;...

  • Page 16: Metering Base, Cu6371 And Cu6635

    Parts Metering Base, CU6371 and CU6635 1002 1008 1009 1013 1012 1011 1001 1005 1004 1003 1006 1010 1007 1010 1017 1016 1015 1018 1019 1014 Torque to 0.52-0.74 ft-lb (0.7-1.0 N•m). Torque to 1.25-1.70 ft-lb (1.7-2.3 N•m). Torque to 2.14-2.88 ft-lb (2.9-3.9 N•m). Torque to 2.95-3.69 ft-lb (4.0-5.0 N•m).
  • Page 17 Parts Metering Base, CU6371 and CU6635 Qty. Ref. Part Description CU6371 CU6635 1001 ---- BASE, structure, PSM15; see page 18 1002 CU0177 SLEEVE, cylinder, PSM15 1003❖✓◆✺ ---- PISTON, 480 1004❖✓◆✺ ---- O-RING 1005❖✓◆ ---- SUPPORT, back, piston, PSM15 1006❖✓◆ ---- PLATE, support, front, 480 1007❖...

  • Page 18: Structure Base

    Parts Structure Base 10001 10013 10007 10014 10011 10006 10010 10009 10003 10012 10008 10002 10004 10005 10001c 10001a 10001f 10001b 10001d 10001e 10002b 10002c 10002e 10002d 10002a Torque to 0.15-0.22 ft-lb (0.2-0.3 N•m). Torque to 0.52-0.74 ft-lb (0.7-1.0 N•m) Torque to 1.25-1.70 ft-lb (1.7-2.3 N•m).
  • Page 19 Structure Base Ref. Part Description Qty. 10001 CU6583 ASSEMBLY, structure, transmission 10001a ---- ADAPTER, axle sleeve 10001b ---- SCREW, ball, PSM15 10001c ---- BEARING, stop 10001d ---- WASHER, bearing 10001e ---- SCREW, M4 x 0.7-10, socket head 10001f ---- WASHER, adapter...

  • Page 20: Junction Box Module

    Sealing rubber pad is on outside. Torque to 1.25-1.70 ft-lb (1.7-2.3 N•m). Ref. Part Description Qty. 2001 ---- MODULE, bottom plate, PSM15; see page 21 2002 ---- FRAME, control, PSM15 2003 ---- FITTING, DIA 6, M14 x 1 2004 ----...

  • Page 21: Bottle Plate Module

    Parts Bottle Plate Module 20004 20003 20002 20001 20005 20006 20009 20007 20008 Ref. Part Description Qty. 20001 ---- PLATE, electric box bottom 20002❊ ---- GASKET, rubber, PSM 20003❊ ---- KIT, solenoid valve, PSM 20004❊ ---- FITTING, DIA 6, M5 x 0.8 20005 ---- MUFFLER, M5...

  • Page 22: Inlet Valve, Cu6602 And Cu6595

    Parts Inlet Valve, CU6602 and CU6595 Dispense Valve, 2005892 and 2005893 3004 3019 3010 3007 3009 3011 3005 3012 3013 3014 3018 3023 3008 3020 3022 2 3021 3006 3016 3017 3001 3015 3 Only for dispense valve 3002 3003 Screw needle with blue anaerobic sealant.
  • Page 23 Parts Inlet Valve, CU6602 and CU6595 Dispense Valve, 2005892 and 2005893 Qty. Ref. Part Description CU6602 CU6595 2005892 2005893 3001✓ ---- PISTON, dispense valve 3002◆ CU1383 SHAFT, mini TC CU6603 SHAFT, HW, piston, TC mini ✺ 3003 CU7749 HOUSING, air cylinder 3004 CU7750 HOUSING, lubrication...

  • Page 24: Control Unit, 2002837

    Parts Control Unit, 2002837 3B0107B...
  • Page 25 Parts Control Unit, 2002837 Ref. Part Description Qty. CU0011 FAN, assembly 2000361 MODULE, RS-232 to Ethernet CU0489 RELAY, module with base CU0018 HOLDER, fuse, ABB CU0341 FUSE CU0053 GROUNDING BAR CU0487 TERMINAL, ground, green-yellow CU0488 TERMINAL, block, gray CU0019 TERMINAL, blue CU0020 TERMINAL, gray CU0016...

  • Page 26: Kits And Accessories

    2005273 KIT, module, Profinet 2000362 KIT, module, Ethernet IP Metering Unit Kits Part Description Qty. 2006388 KIT, metering module, PSM15, SST 2006389 KIT, metering module, PSM15, CER 2006390 KIT, piston module, PSM15 2006391 KIT, piston, PSM15 Module Kits Part Description Qty.

  • Page 27: Technical Specifications

    1/4 in. 6 mm Fluid Inlet Size 1/4 in. npt (f) Fluid Outlet Size 1/4 in. npt (f) Weight PSM15 Metering Unit 11 lb 5 kg PSM15 Control Unit 71 lb 32 kg Notes All trademarks or registered trademarks are the property of their respective owners.

  • Page 28: Graco Standard Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

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