Backyard Discovery THE ALPINE 55004 Owner's Manual
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Backyard Discovery THE ALPINE 55004 Owner's Manual

Backyard Discovery THE ALPINE 55004 Owner's Manual

Wooden swing set
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Table of Contents

•
Owner's Manual
•
Frequently Asked Questions
•
Assembly Instructions
•
Warranty Information
Register your new swing set on-line @ www.swingsetsonline.com
(you will also find any updates on assembly instructions and
Features the
Save this assembly manual for future reference in the event that
INS-55004-A-The Alpine-Eng 4/11/13
Manufacturer: Backyard Discovery
3001 North Rouse
Pittsburg, KS 66762
1-800-856-4445
information to order replacement parts)
you need to order replacement parts.
THE ALPINE
Wooden Swing Set
Model: 55004
fastening system.
Made in China

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Summary of Contents for Backyard Discovery THE ALPINE 55004

  • Page 1 • Frequently Asked Questions • Assembly Instructions • Warranty Information Manufacturer: Backyard Discovery 3001 North Rouse Pittsburg, KS 66762 1-800-856-4445 Register your new swing set on-line @ www.swingsetsonline.com (you will also find any updates on assembly instructions and information to order replacement parts) Features the fastening system.
  • Page 2 STOP PARE Missing A Part? CALL US BEFORE GOING BACK TO THE STORE! The store where you made your purchase does not stock parts for this item. If you have assembly questions or if you need parts, whether they are missing or damaged Call Toll-Free Help Line or visit www.swingsetsonline.com ¡LLÁMENOS ANTES DE REGRESAR A LA TIENDA! La tienda donde realizó...

  • Page 3: For Your Records

    Owner’s Manual Play Set Dear Customer: Please read entire booklet completely before beginning the assembly process. Equipment is recommended for use by children 3 to 10 years of age. Structures are not intended for public use. The Company does not warranty any of its residential structures subjected to commercial use such as: Daycare, Preschool, Nursery School, Recreational Park, or any similar Commercial Application.

  • Page 4: Positioning Your Playcenter

    Owner’s Manual Play Set Please refer to the Assembly section of the Assembly Manual for Maximum Fall Height. Positioning Your Playcenter 1. The Playcenter is designed to be installed on a level surface by an Adult with an Adult helper. Place in a flat area of your yard to minimize ground preparation. 2.
  • Page 5 Owner’s Manual Play Set The following chart explains the fall height in feet from which a life threatening head injury would not be expected Critical Heights in feet (m) of Tested Materials Material Uncompressed Depth Compressed Depth 6" (152mm) 9" (228mm) 12"...

  • Page 6: Maintenance Instructions

    Owner’s Manual Play Set 18. Verify that any suspended climbing ropes, chain, or cable are secured at both ends and that they cannot be looped back on it. 19. Instruct children not to attach items to the playground equipment that are not specifically designed for use with the equipment, such as, but not limited to, jump ropes, clothesline, pet leashes, cables and chain as they may cause a strangulation hazard.

  • Page 7: Disposal Instructions

    Third Party Assembly: Customer may, in their sole discretion, elect to use a third party person or service to assemble this product. Backyard Discovery assumes no responsibility or liability for any charge incurred by the Customer for any assembly services’.
  • Page 8 Owner’s Manual Play Set APPENDIX A Information on Playground Surfacing Materials: The following information is from the United States Consumer Product Safety Commission’s Information Sheet for playground surfacing material; also see the following website for additional information: www.cpsc.gov/cpscpub/pubs/323.html. X3. SECTION 4 OF THE CONSUMER PRODUCT SAFETY COMMISSION’S OUTDOOR HOME PLAYGROUND SAFETY HANDBOOK X3.1 Select Protective Surfacing—One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment.
  • Page 9 Owner’s Manual Play Set The American Society for Testing and Materials takes no position respecting the validity of any parent right asserted in connection with any item mentioned in this standard. Users of this standard are expressly advised that determination of the validity of any such parent rights, and the risk of infringement of such rights, are entirely their own responsibility.
  • Page 10 The stakes provided should be used to secure it firmly to the ground. 2. What size area is recommended for the playset? Backyard Discovery recommends at least a 6’ (six foot) perimeter around and above the playset for maximum safety. 3. What age range is appropriate for the playsets? Backyard Discovery playsets are recommended for children ages 3 –...
  • Page 11 11. The end beam is not straight up and down. Why not? This is normal. Backyard Discovery designs playsets this way to ensure the strongest structure possible. The slight angle adds strength and reduces rocking and twisting.

  • Page 12: Tools Required For Installation

    Tools Required for Installation: (These are the tools that are generally required for assembly of our outdoor products. These tools are not included with the outdoor product purchase.) (Square) (Level 24") (Tape Measure) (Phillips Screw Driver) (Claw Hammer) (Drill Attachments: (Cordless Drill or Electric Drill) (3/16"...
  • Page 13 Basic Setup Dimensions Place the set on level ground, not less than 6 ft [2 m] from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires. 15'-3 7/8" [4.7] 10'-9 5/8" [3.3] 6'-0"...

  • Page 14: Parts Identification

    Parts Identification Wood Components (NOT TO SCALE) E1 - UPRIGHT - W101261 1 3/8"x3 3/8"x81 3/4" (36x86x2076) E2 - UPRIGHT - W101260 1 3/8"x3 3/8"x81 3/4" (36x86x2076) E3 - UPRIGHT - W101256 1 3/8"x3 3/8"x81 3/4" (36x86x2076) E77 - ANGLE BRACE - W100991 1 3/8"x3 3/8"x74 3/8"...
  • Page 15 Parts Identification Wood Components (NOT TO SCALE) H79 - END SUPPORT - W100992 1"x3 1/2"x42" (24x86x1072) H80 - GROUND BOARD - W100990 1"x3 3/8"x87 3/8" (24x86x2218) J1 - WINDOW LEDGE - W100709 1"x2 3/8"x29 1/2" (24x60x750) J2 - END FLOOR CLEAT - W100710 1"x2 3/8"x3 3/8"...
  • Page 16 Parts Identification Wood Components (NOT TO SCALE) L5 - GROUND BOARD - W100686 5/8"x4 3/8"x30" (16x112x762) L6 - ARCHED RAIL - W100694 5/8"x4 3/8"x60 1/8" (16x112x1528) L7 - ARCHED SCULPTURED RAIL - W100695 5/8"x4 3/8"x60 1/8" (16x112x1528) L8 - SCULPTURED RAIL - W101240 5/8"x4 3/8"x35 1/2"...
  • Page 17 Parts Identification Wood Components (NOT TO SCALE) M13 - FLOOR RAIL - W102867 5/8"x3 3/8"x60 1/8" (16x86x1528) M14 - FLOOR SUPPORT BOARD - W102864 5/8"x3 3/8"x30" (16x86x762) M15 - WALL BOARD - W103767 5/8"x3 3/8"x32 7/8" (16x86x834) M16 - SAFETY BOARD - W103771 5/8"x3 3/8"x60 1/8"...
  • Page 18 Parts Identification Wood Components (NOT TO SCALE) (3) FP1 - FLOOR PANEL - W102861 (2) WP1 - WALL PANEL - W102865 (1) WP2 - WALL PANEL - W103769 (2) RP1 - ROOF PANEL - W103765 (1) WP3 - WALL PANEL - W103770 (2) RP2 - ROOF PANEL - W103766...
  • Page 19 Parts Identification Hardware (14) B - NUT BARREL WH 5/16x5/8 - H100004 (32) Z - LAG SCREW WH 5/16x2 - H100027 (42) D - NUT BARREL WH 5/16x7/8 - H100005 (13) AA - LAG SCREW WH 5/16x2 1/2 - H100028 C - NUT BARREL WH 5/16x1 1/2 - H100006 (95) AC - WASHER LOCK EXT 8x19 - H100030...
  • Page 20 Parts Identification Hardware AY - BOLT PTH 1/4x1 - H100061 BX - WASHER SPLIT 5/16 - H100095 (20) AZ - BOLT PTH 1/4x1 1/4 - H100062 (28) CG - WASHER LOCK INT 8x15 - H100108 CH - SCREW TAPPING 14x1-1/2 - H100109 (15) CE - WASHER FLAT 9x18 - H100106 (35)
  • Page 21 Parts Identification Hardware CY - SCREW PWH 8x5/8 - H100128 BC - SCREW PWH 8x3/4 - H100070 TS - SCREW PWH 8x1-1/4 - H100180 (11) CM - BOLT WH 5/16x1/2 - H100115 KS - NUT BARREL WH 1/4x5/8 - H100136 KT - BOLT WH 1/4x1 - H100137 KY - BOLT WH 1/4x1/2"...
  • Page 22 Parts Identification Accessories (NOT TO SCALE) DN - GLIDER SEAT DARK GREEN - A100025 EA - HAND GRIP YELLOW PLASTIC - A100043 DO - CAPTAINS GLIDER ARM YELLOW - A100026 EV - CLIMBING ROCK GREEN - A100064 EJ - L BRACKET 54x67 - A100053 GA - CLIMBING ROCK - YELLOW - A100137 EM - SLIDE BED 8' YELLOW - A100056 GB - CLIMBING ROCK - BLUE - A100138...
  • Page 23 Parts Identification Accessories (NOT TO SCALE) HC - BYD ID TAG (LARGE) 2011 WITH AGES - A100164 VB - PLASTIC SUNBURST - A100361 EW - GLIDER SUPPORT BYD GREEN - A100065 SQ - "A" REVISION TAG - A100314 EX - GLIDER BUSHING BYD GREEN - A100066 EY - TUBING CAP GLIDER SUPPORT - A100067 TC - SWING BEAM EXTENSION BRACKET-RIGHT - A100326 GD - L BRACKET 66x66x127 - A100140...
  • Page 24 SB74 - SWING BEAM EXTENDED - W102419 2"x5 1/4"x89 1/2" (50x134x2274) GD - L BRACKET 66x66x127 - A100140 TC - SWING BEAM EXTENSION BRACKET-RIGHT - A100326 TB - SWING BEAM EXTENSION BRACKET-LEFT - A100325 4 FT GREEN EXTENDED SWING BEAM WITH GLIDER BOLT WH 5/16x1-3/4 BOLT HEX...
  • Page 25 E77 - ANGLE BRACE - W100991 W71 - SWING BEAM SUPPORT - W102420 1 3/8"x3 3/8"x74 3/8" (36x86x1890) 2"x3 3/8"x49 5/8" (50x86x1260) H79 - END SUPPORT - W100992 H80 - GROUND BOARD - W100990 1"x3 1/2"x42" (24x86x1072) 1"x3 3/8"x87 3/8" (24x86x2218) STEP 2 ATTACH H80 GROUND BOARD TO (2) E77 ANGLED SUPPORT BOARDS USING (2) 2"...
  • Page 26 STEP 3 INSERT W71 BOARD INTO TB AND TC BRACKET OPENING AND SECURE USING (2) 1-3/4" BOLTS AND 7/8" BARREL NUTS, AS SHOWN. BOLT WH INSERT (2) 2-1/2" BOLTS, LOCK WASHERS AND 1-1/2" BARREL NUTS INTO THE EDGE OF 5/16x1-3/4 BOLT WH W71 BOARD, AS SHOWN.
  • Page 27 EY - TUBING CAP GLIDER SUPPORT - A100067 EX - GLIDER BUSHING BYD GREEN - A100066 EW - GLIDER SUPPORT BYD GREEN - A100065 STEP 4 ATTACH (2) EW GLIDER SUPPORT BARS TO SB74 SWING BEAM USING (2) 5-3/4" BOLTS, FLAT WASHERS AND 5/16"...
  • Page 28 STEP 5 INSERT (4) SWING HANGER QUICK LINK INTO SB74 SWING BEAM USING (4) SAFETY NUT LOCK 5/16 WASHERS, FLAT WASHERS AND 5/16" LOCK NUTS, AS SHOWN. WASHER FLAT 8x27 SB74 WASHER SAFETY 17x30 SWING HANGER QUICK LINK...
  • Page 29 8 FOOT SLIDE ASSEMBLY PHASE 1 STEP 1 PLACE SLIDE BRACE CENTERED ON THE BOTTOM 1/4" FROM THE EDGE. TRANSFER HOLES ON THE BOARD THROUGH THE SLIDE BED AS SHOWN BELOW. USE A 3/8" DRILL BIT. ATTACH SLIDE BRACE TO SLIDE USING HARDWARE SHOWN. DESCRIPTION SLIDE BRACE BOLT WH 5/16x1/2...
  • Page 30 8 FOOT SLIDE ASSEMBLY PHASE 2 STEP 2 PLACE 1 SLIDE RAIL ON A FLAT SURFACE AND BEGIN INSERTING SLIDE BED AT THE BOTTOM OF THE SLIDE RAIL (FIG. 1). PUT SLIDE SUPPORT BOTTOM INTO THE SUPPORT POCKET AT THE BOTTOM OF THE RAIL AND HAVE A HELPER BEND THE SLIDE BED TOWARDS THE TOP OF THE SLIDE AND INSERT THE BED INTO THE SLIDE CAVITY.
  • Page 31 E82 - LEFT RAIL - W101127 M81 - ROCK WALL BOARD - W101130 1 3/8"x3 3/8"x48 3/4" (36x86x1239) 5/8"x3 3/8"x22 3/8" (16x86x568) M83 - ROCK WALL BOARD - W101132 5/8"x3 3/8"x22 3/8" (16x86x568) E83 - RIGHT RAIL - W101128 M82 - ROCK WALL BOARD - W101131 1 3/8"x3 3/8"x48 3/4"...
  • Page 32 N72 - ROCK WALL END BOARD - W101129 5/8"x2 3/8"x23 5/8" (16x60x600) 4 FT ROCK WALL ASSEMBLY STEP 2 USING N72 ROCK WALL ENDBOARD AS A TEMPLATE, PILOT DRILL USING 1/8" DRILL BIT AND ATTACH N71 TO TOP OF E82 AND E83 UPRIGHT RAILS USING (2) 1-1/2" WOOD SCREWS, AS SHOWN.
  • Page 33 GA - CLIMBING ROCK - YELLOW - A100137 GC - CLIMBING ROCK - RED - A100139 EV - CLIMBING ROCK - GREEN - A100064 GB - CLIMBING ROCK - BLUE - A100138 4 FT ROCK WALL ASSEMBLY STEP 3 BOLT PTH FLIP ROCK WALL ASSEMBLY OVER ON IT'S FRONT SURFACE AND INSTALL (18) 1/4"...
  • Page 34 4 Ft Ladder Phase 1 & 2 Phase Notes DESCRIPTION LABEL • Assemble with hardware as shown. LEFT UPRIGHT • Center rungs in rail grooves. LADDER RUNG SCREW PFH 8x2 SCREW PFH 8x2 DESCRIPTION LABEL RIGHT UPRIGHT SCREW PFH 8x2 SCREW PFH 8x2...
  • Page 35 4 Ft Ladder Phase 3 Phase Notes • Assemble with hardware as shown. SCREW PFH 8x2 DESCRIPTION LABEL REAR SUPPORT SCREW PFH 8x2...
  • Page 36 E2 - UPRIGHT - W101260 M5 - FACE BOARD - W101599 1 3/8"x3 3/8"x81 3/4" (36x86x2076) 5/8"x3 3/8"x43 1/8" (16x86x1094) STEP 1 ATTACH M5 BOARDS TO E2 BOARDS USING HARDWARE AS SHOWN THROUGH PRE DRILLED HOLES. NOTE THE ORIENTATION OF THE HOLES WITH THE E2 BOARDS. SCREW PFH 8x1 1/2 SCREW PFH 8x1 1/2...
  • Page 37 E3 - UPRIGHT - W101256 M6 - LOWER FACE BOARD - W101598 1 3/8"x3 3/8"x81 3/4" (36x86x2076) 5/8"x3 3/8"x38 5/8" (16x86x982) E1 - UPRIGHT - W101261 L5 - GROUND BOARD - W100686 1 3/8"x3 3/8"x81 3/4" (36x86x2076) 5/8"x4 3/8"x30" (16x112x762) STEP 2 ATTACH THE M6 BOARDS AND THE L5 BOARD TO THE E3 AND E1 BOARDS USING HARDWARE AS SHOWN THROUGH PRE DRILLED HOLES.
  • Page 38 L2 - GROUND BOARD - W100684 5/8"x4 3/8"x60 1/8" (16x112x1528) STEP 3 NUT BARREL ATTACH THE L2 BOARDS TO THE E1, E3 AND E2 BOARDS USING WH 5/16x7/8 HARDWARE AS SHOWN THROUGH PRE DRILLED HOLES. WASHER LOCK EXT 12x19 BOLT WH 5/16x1 1/2 WASHER LOCK EXT...
  • Page 39 M9 - ANGLE BRACE - W100696 M10 - SAFETY BOARD - W100701 L3 - GROUND BOARD - W101602 5/8"x3 3/8"x35 5/8" (16x86x904) 5/8"x3 3/8"x33 7/8" (16x86x860) 5/8"x4 3/8"x46 7/8" (16x112x1191) STEP 4 ATTACH M10 AND L3 BOARDS TO THE M5 BOARDS USING HARDWARE AS SHOWN THROUGH PRE DRILLED HOLES.
  • Page 40 M13 - FLOOR RAIL - W102867 K4 - FLOOR RAIL - W103700 5/8"x3 3/8"x60 1/8" (16x86x1528) 5/8"x5 1/4"x60 1/8" (16x134x1528) STEP 5 ATTACH M13 BOARD TO THE E1 BOARD AND THE E2 BOARD USING HARDWARE SHOWN THROUGH PRE DRILLED HOLES. NOTE THE ORIENTATION OF HOLES THAT WILL BE USED LATER IN THE M13 BOARD.
  • Page 41 M14 - FLOOR SUPPORT BOARD - W102864 K5 - FLOOR RAIL - W103768 5/8"x3 3/8"x30" (16x86x762) 5/8"x5 1/4"x30" (16x134x762) STEP 6 ATTACH K5 BOARD TO E2 BOARDS AND ATTACH M14 BOARD TO E1 AND E3 BOARDS USING HARDWARE AS SHOWN THROUGH PRE DRILLED HOLES . LAG SCREW WH 5/16x2 WASHER...
  • Page 42 SP1 - FLOOR SUPPORT CLEAT - W100711 F71 - STANDARD ANGLE BRACE - W100689 1"x1"x53 3/8" (24x24x1356) 1 3/8"x2 3/8"x13" (36x60x330) J2 - END FLOOR CLEAT - W100710 1"x2 3/8"x3 3/8" (24x60x86) STEP 7 FIRST ATTACH A F71 BRACE TO A M13 BOARD AND A F71 BRACE TO A K4 NUT BARREL BOARD USING HARDWARE AS SHOWN THROUGH PRE DRILLED HOLE.
  • Page 43 J3 - FLOOR JOIST - W100984 F71 - STANDARD ANGLE BRACE - W100689 1"x2 3/8"x60 1/8" (24x60x1528) 1 3/8"x2 3/8"x13" (36x60x330) STEP 8 ATTACH F71 BRACES TO K5 AND M14 BOARDS THROUGH PRE DRILLED HOLES WITH NUT BARREL HARDWARE AS SHOWN WH 5/16x7/8 PRE DRILL E1, E3, AND E2 BRACES AND FASTEN F71 BOARDS TO THEM WITH HARDWARE AS SHOWN...
  • Page 44 L9 - END FLOOR BOARD - W102863 5/8"x4 3/8"x29 7/8" (16x112x760) STEP 9 PLACE L9 BOARDS ON THE J3 FLOOR JOIST AND J2 SUPPORT BOARDS. L9 BOARD WILL SIT UP AGAINST THE E2 BOARDS AND THE E3 AND E1 BOARD AS SHOWN.
  • Page 45 (3) FP1 - FLOOR PANEL - W102861 STEP 10 ATTACH FP1 FLOOR PANELS TO SP1 BOARDS AND J3 FLOOR JOIST USING HARDWARE AS SHOWN THROUGH PRE DRILLED HOLES. SCREW PFH (45) 8x1 1/2 SCREW PFH 8x1 1/2...
  • Page 46 M11 - UPPER FACE BOARD - W102866 M12 - ROCK WALL ARCH BOARD - W102862 5/8"x3 3/8"x26 5/8" (16x86x676) 5/8"x3 3/8"x30" (16x86x762) STEP 11 ATTACH M11 BOARDS TO E1 BOARD AND E3 BOARD WITH HARDWARE AS SHOWN THROUGH PRE DRILLED HOLES. ATTACH M12 BOARD TO E3 AND E1 BOARDS THROUGH PRE DRILLED HOLES WITH HARDWARE AS SHOWN.
  • Page 47 L6 - ARCHED RAIL - W100694 L7 - ARCHED SCULPTURED RAIL - W100695 5/8"x4 3/8"x60 1/8" (16x112x1528) 5/8"x4 3/8"x60 1/8" (16x112x1528) STEP 12 ATTACH L6 BOARD AS SHOWN TO E1 AND E2 BOARDS THROUGH PRE DRILLED HOLES USING HARDWARE AS SHOWN. NUT BARREL WH 5/16x7/8 ATTACH L7 BOARD AS SHOWN TO E3 AND E2 BOARDS THROUGH PRE DRILLED...
  • Page 48 K1 - ROOF SWING BEAM SUPPORT - W103762 K2 - ROOF SUPPORT - W103763 5/8"x5 1/4"x51 5/8" (16x134x1310) 5/8"x5 1/4"x51 5/8" (16x134x1310) STEP 13 ATTACH 5/16 T NUTS TO K1 BOARD AS SHOWN AND ATTACH TO E2 BOARDS THROUGH PRE DRILLED HOLES WITH HARDWARE AS SHOWN. ATTACH K2 BOARD TO E1, E2, AND E3 BOARDS WITH HARDWARE AS LAG SCREW SHOWN THROUGH PRE DRILLED HOLES.
  • Page 49 M15 - WALL BOARD - W103767 5/8"x3 3/8"x32 7/8" (16x86x834) (2) WP1 - WALL PANEL - W102865 STEP 14 PLACE M15 BOARD AGAINST K1 AND K5 BOARDS RESTING ON FLOOR BUT DO NOT ATTACH YET. PLACE ONE OF THE WP1 WALL PANELS NEXT TO THE M15 BOARD SITTING ON FLOOR AGAINST K1 AND K5 BOARDS AND AGAINST ONE OF THE E2 BOARDS OVERLAPPING M15 BOARD AND ATTACH THROUGH PRE DRILLED HOLES USING FASTENERS AS SHOWN.
  • Page 50 M8 - WALL RAIL - W100700 M7 - WALL BOARD - W100708 5/8"x3 3/8"x35 7/8" (16x86x910) 5/8"x3 3/8"x35 1/4" (16x86x895) STEP 15 ATTACH M7 BOARD TO L6 BOARD AND M13 BOARD THROUGH PRE DRILLED NUT BARREL HOLES USING HARDWARE AS SHOWN. WH 5/16x5/8 ATTACH M8 BOARD TO M7 BOARD AND E1 BOARD USING HARDWARE AS SCREW PFH...
  • Page 51 M17 - PICKET - W100705 5/8"x3 3/8"x27 1/8" (16x86x690) STEP 16 ATTACH M17 PICKETS TO L6 AND M8 BOARDS USING SPACING AND HARDWARE AS SHOWN THROUGH PRE DRILLED HOLES. SCREW PFH 8x1 1/8 SCREW PFH (16) 8x1 1/8 3 1/8" 3"...
  • Page 52 K9-2 - WALL BOARD - W103708 3/8"x3 3/8"x30 1/4" (11x86x768) (1) WP2 - WALL PANEL - W103769 J1 - WINDOW LEDGE - W100709 1"x2 3/8"x29 1/2" (24x60x750) STEP 17 PLACE 2 KP-2 BOARDS ON FLOOR AGAINST L7 AND K4 BOARDS, AND AGAINST E3 BOARD LIP OF KP-2 TOUCHING E3 BOARD AND ATTACH WITH HARDWARE AS SHOWN THROUGH PRE DRILLED HOLES.
  • Page 53 M16 - SAFETY BOARD - W103771 5/8"x3 3/8"x60 1/8" (16x86x1528) STEP 18 ATTACH M16 SAFETY BOARDS TO K1 AND K2 BOARDS THROUGH PRE DRILLED HOLES USING HARDWARE AS SHOWN. TOPS OF M16 BOARDS SHOULD BE FLUSH WITH THE TOP OF K1 AND K2 BOARDS 3 1/16"...
  • Page 54 H7 - ROOF SUPPORT - W103764 1"x3 3/8"x40" (24x86x1016) STEP 19 ATTACH H7 BOARDS TO K1 BOARD AND K2 BOARD THROUGH PRE DRILLED NUT BARREL HOLES USING HARDWARE AS SHOWN WH 5/16x7/8 BOLT WH 5/16x1 WASHER LOCK EXT 8x19 WASHER LOCK EXT 12x19 WASHER LOCK EXT 12x19...
  • Page 55 (2) RP2 - WALL PANEL - W103766 STEP 20 FIT RP2 ROOF PANELS TO H7 BOARDS FLUSH WITH H7 BOARDS. ATTACH RP2 ROOF PANELS TO H7 BOARDS THROUGH PRE DRILLED HOLES USING HARDWARE AS SHOWN. FLUSH SCREW PFH SCREW PFH 8x2 SCREW PFH 8x2...
  • Page 56 (2) RP1 - WALL PANEL - W103765 STEP 21 ATTACH RP2 ROOF PANELS AS YOU DID WITH THE RP1 ROOF PANELS USING HARDWARE AS SHOWN THROUGH PRE DRILLED HOLES. RP2 PANELS SHOULD BE FLUSH WITH RP1 PANELS AND THE RP2 PANELS WILL OVERLAP THE RP1 PANELS BY A LITTLE LESS THAN HALF AN INCH.
  • Page 57 N1 - SUNBURST SUPPORT - W103772 5/8"x2 3/8"x33 1/2" (16x60x850) VB - PLASTIC SUNBURST - A100361 STEP 22 ATTACH VB SUNBURST TO N1 BOARD THROUGH PRE DRILLED HOLES WITH HARDWARE SHOWN, THEN PRE DRILL H7 BOARDS AND ATTACH WITH HARDWARE AS SHOWN IN FIG. 1. SCREW PWH ATTACH N1 BOARDS TO H7 BOARDS WITH HARDWARE AS SHOWN THROUGH 8x3/4...
  • Page 58 N2 - ROOF CLEAT - W103776 5/8"x2 3/8"x32" (16x60x812) STEP 23 ATTACH ROOF CLEATS AS SHOWN THROUGH PRE DRILLED HOLES INTO ROOF SHINGLES. SCREW PFH (14) 8x1 1/4 30 3/4" 3/8" SCREW PFH 8x1 1/4...
  • Page 59 K9-3 - WALL BOARD - W101257 3/8"x3 3/8"x42" (11x86x1068) L8 - SCULPTURED RAIL - W101240 5/8"x4 3/8"x35 1/2" (16x112x902) K9-4 - WALL BOARD - W101239 (1) WP3 - WALL PANEL - W103770 3/8"x3 3/8"x37 3/8" (11x86x950) STEP 24 ATTACH L8 BOARD TO E3 BOARD FLUSH WITH THE UNDERSIDE OF K4 BOARD NUT BARREL NUT BARREL WH 5/16x5/8...
  • Page 60 H3 - SERVING BOARD SUPPORT - W101606 H1 - SERVING SHELF SUPPORT - W101604 K3 - SERVING BOARD - W101605 1"x3 3/8"x3 3/8" (24x86x86) 1"x3 3/8"x30 3/4" (24x86x780) 5/8"x5 1/4"x28 3/4" (16x134x729) STEP 25 ATTACH H3 SHELF SUPPORTS TO K3 AND H1 BOARDS USING HARDWARE AS SHOWN THROUGH PRE DRILLED HOLES.
  • Page 61 EA - HAND GRIP YELLOW PLASTIC - A100043 STEP 27 ATTACH EA HANDLE TO E2 BOARD USING HARDWARE AS SHOWN (FIG. 1). INSERT 1/4" T-NUTS INTO M7 BOARD AND ATTACH EA HANDLE AS SHOWN (FIG. BOLT PTH 1/4x1 SCREW TAPPING ATTACH 2 EA HANDLES TO M11 BOARDS USING PREVIOUSLY INSERTED T-NUTS.
  • Page 62 M2 - BENCH SEAT - W104044 H4 - BENCH SEAT SUPPORT - W104040 5/8"x3 3/8"x27 3/8" (16x86x694) 1"x3 3/8"x6 1/2" (24x86x166) EJ - L BRACKET 54x67 - A100053 H6 - BENCH GROUND BOARD - W104042 H5 - BENCH UPRIGHT - W104041 1"x3 3/8"x11 3/4"...
  • Page 63 (1) - BENCH ASSEMBLY STEP 29 USING BENCH ASSEMBLY BRACKETS AS A TEMPLATE, DRILL TWO 3/8" THRU HOLES AND ATTACH EJ BRACKET TO L2 GROUND BOARD USING BOLT WH 5/16x1/2 (2) 1/2" BOLTS, LOCK WASHERS AND 5/8" BARREL NUTS, AS SHOWN. WASHER LOCK EXT 12x19...
  • Page 64 (1) - SLIDE ASSEMBLY STEP 30 CENTER THE WAVE SLIDE ASSEMBLY IN OPENING, AS SHOWN. BOLT WH 5/16x1/2 USING A 3/8" DRILL BIT, DRILL THREE THROUGH HOLES INTO THE SLIDE BED AND DECK BOARDS, AS SHOWN BELOW. ATTACH THE SLIDE ASSEMBLY TO THE DECK USING (3) 1/2" BOLTS, WASHER LOCK WASHERS AND 5/8"...
  • Page 65 (1) - ROCK WALL ASSEMBLY STEP 31 ATTACH THE ROCK WALL ASSEMBLY TO M14 FLOOR BOARD SUPPORT USING (2) 2" LAG SCREWS AND LOCK WASHERS, AS SHOWN. CENTER ROCK WALL ON 'M14' BOARD AND PILOT LAG SCREW DRILL 3/16" HOLES FOR WH 5/16x2 ROCK WALL ATTACHMENT.
  • Page 66 (1) - LADDER ASSEMBLY STEP 32 ATTACH THE LADDER ASSEMBLY TO M13 FLOOR RAIL SUPPORT USING (2) 2-1/2" LAG SCREWS AND LOCK WASHERS, AS SHOWN. CENTER LADDER ON 'M13' BOARD AND PILOT DRILL 3/16" HOLES FOR LADDER ATTACHMENT. LAG SCREW WH 5/16x2 1/2 WASHER LOCK EXT...
  • Page 67 (1) - SWING BEAM ASSEMBLY HC - BYD ID TAG (LARGE) 2011 WITH AGES - A100164 STEP 33 ATTACH SWING BEAM ASSEMBLY TO K1 ROOF SWING BEAM SUPPORT USING (4) 1" BOLTS, SPLIT WASHERS AND FLAT WASHERS, AS SHOWN BELOW. SCREW PWH 8x5/8 ATTACH HC I.D.
  • Page 68 EZ - CHAIN GREEN 51.25" - A100068 FB - SWING SEAT YELLOW - A100070 JD - CHAIN GREEN 45" - A100092 DN - GLIDER SEAT DARK GREEN - A100025 DO - CAPTAINS GLIDER ARM YELLOW - A100026 STEP 34 ATTACH FB SWING SEAT TO (2) EZ CHAINS USING (2) FA QUICK LINKS, AS SHOWN. REPEAT PROCESS TO ASSEMBLE SECOND SWING ASSEMBLY.
  • Page 69 SQ - "A" REVISION TAG - A100314 KC - METAL GROUND STAKE BROWN - A100178 Anchoring Instructions BOLT WH STAKE A STAKE A 1/4x1/2" BOLT WH NOTE: 1/4x1 FAILURE TO USE GROUND STAKES CAN VOID WARRANTY & CAUSE INJURY! WASHER LOCK EXT 8x15 STAKE A...
  • Page 70 Limited Warranty. In addition, Backyard Discovery will replace any parts within the first 30 days from date of purchase found to be missing from or damaged in the original packaging.

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