Zodiac Polaris 3900 Sport Manual

BAG AND SWEEP HOSE REMOVAL

Press logo buttons to remove
Quick Disconnect

Remove bag by twisting collar

Remove Sweep hose by twisting nut to release from hose

BOTTOM HOUSING REMOVAL

Remove 3 screws from bottom of cleaner

Remove Bottom Housing

Locate 3 screws labeled "A" and remove

GEAR BOX REMOVAL

Remove Water management
System and Rear Housing

Locate 4 screws labeled "B" and remove

Remove Gearbox and single side wheel

Pry hubcap with flat-blade screwdriver for removal

Un-thread screw to remove wheel

Pull wheel from gearbox shaft

GEAR BOX COMPONENTS

Gearbox Assembly Part #39-200

TOP ASSEMBLY REMOVAL

Locate and remove 2 screws in order to remove the Top

Remove Top

Top Assembly Part #39-003, includes float

DRIVE TRAIN REMOVAL

Pry hubcap off double-side wheels with flat-blade screw driver

Un-thread screw to remove wheel

Remove wheel

Remove wheel sprocket cover to expose chain

Remove chain from rear wheel sprocket

Remove Sprocket and note bearing placement

Press bearing out with screwdriver and inspect

Reinstall bearing with open face into Sprocket

Press against closed face of bearing

Sprocket Assembles and chain

Drivetrain
Locate and remove wheel spacers from 2 wheel side axles

Locate and remove 2 screws at the base of the feed pipe

Remove the Vacuum Tube/ Feed pipe assembly

Locate and remove the 2 screws that attach each axle to the frame

Frame assembly with Chain tensioner

COMPONENTS

Product Breakdown

PART NUMBERS

ASSEMBLY

Assemble axle blocks with star washers and screws

Turn frame upside down and install axle blocks to frame

Drop gearbox into place with brass inserts pointing up

Attach gearbox with 4 screws in pockets labeled "B"

Install wheel spacers on double side wheel axle blocks

Attach Vacuum tube/Feed pipe
Assembly to frame with 3 screws

Install Wheel Sprockets on double side axle

Wrap chain around front axle sprocket and through tensioner as shown

Use the diagram on the Vacuum tube to assist with wrap configuration

Install the 2 sprocket covers

Locate double side wheel noting one bearing in the outer cavity of each wheel

Align wheels into sprockets and attach with locking screw

Locking screw

Attach single side wheel with the same locking screw

Replace top assembly with 2 screws

Inspect o-ring on Water management System

Snap rear housing to Water management System

Attach Water management System with 3 screws

Align bottom housing

Attach bottom housing with 3 screws

Snap hub caps on all wheels

Attach sweep hose - install nut first then thread back onto sweep hose

Note the serial number location under the canopy

Press bag into vacuum tube

Install quick disconnect

Documents / Resources

Download manual

Here you can download full pdf version of manual, it may contain additional safety instructions, warranty information, FCC rules, etc.

Download Zodiac Polaris 3900 Sport Manual