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Schmalz GCPi Operating Instructions Manual

Electrical vacuum generator
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Operating instructions
Electrical Vacuum Generator GCPi
WWW.SCHMALZ.COM
EN-US · 30.30.01.03291 · 06 · 05/25
Translation of the original operating instructions

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  • Page 1 Operating instructions Electrical Vacuum Generator GCPi WWW.SCHMALZ.COM EN-US · 30.30.01.03291 · 06 · 05/25 Translation of the original operating instructions...
  • Page 2 Published by © J. Schmalz GmbH, 05/25 This document is protected by copyright. J. Schmalz GmbH retains the rights established thereby. Repro- duction of the contents, in full or in part, is only permitted within the limits of the legal provisions of copyright law. Any modifications to or abridgments of the document are prohibited without explicit writ- ten agreement from J. Schmalz GmbH.

  • Page 3: Table Of Contents

    Warnings in This Document ........................  9 Residual Risks ............................ 9 Modifications to the Product ...................... 10 3 Product Description............................  11 Design of the GCPi.......................... 11 Touchscreen ............................ 11 Operating Modes.......................... 23 4 Technical Data .............................  24 General Parameters ...........................  24 Electrical Parameters .........................
  • Page 4 Vacuum Connection and Exhaust Duct ....................  65 Start of Operations .......................... 65 Start of Operations: GCPi and LQEi .................... 66 Information about Connecting External Devices to the GCPi............ 86 9 Operation .............................. 88 Hazard during Operation........................ 88 Preparations ............................ 88 10 Maintenance..............................

  • Page 5: Index

    Index Index Active field  13 Vacuum graph  16, 17 Automatic operation Vibrations  97 Automatic mode  38 Accessories  59 Volume  17 Continuous suction  38 Write protection PIN Code  43 Definitions of warnings  9 Device description file IODD  30 Device temperature  46 Energy-Saving Function Control  37...

  • Page 6: Important Information

    ð Failure to follow the instructions in these Operating instructions may result in injuries! ð Schmalz is not liable for damage or malfunctions that result from failure to heed these instructions. If you still have questions after reading the technical documentation, contact Schmalz Service at: www.schmalz.com/services...

  • Page 7: Symbols

    1 Important Information 1.4   Symbols This symbol indicates useful and important information. ü This symbol represents a prerequisite that must be met before an action is performed. 4 This symbol represents an action to be performed. ð This symbol represents the result of an action. Actions that consist of more than one step are numbered: 1.

  • Page 8: Fundamental Safety Instructions

    Venting dispels the vacuum and the part is deposited. The GCPi is operated using a higher-level control unit or as an individual unit (e.g. in the laboratory). The GCPi can also be operated manually via the touchscreen.

  • Page 9: Warnings In This Document

    2 Fundamental Safety Instructions Applicable for Germany: A qualified employee is defined as an employee who has received technical training and has the knowl- edge and experience – including knowledge of applicable regulations – necessary to enable him or her to recognize possible dangers and implement the appropriate safety measures while performing tasks.

  • Page 10: Modifications To The Product

    4 Do not look into vacuum openings such as suction lines and hoses. 2.6   Modifications to the Product Schmalz assumes no liability for consequences of modifications over which it has no control: 1. The product must be operated only in its original condition as delivered.

  • Page 11: Product Description

    3 Product Description 3   Product Description 3.1   Design of the GCPi Interface NFC Mounting bracket, 4x Touchscreen Actuator power supply, M12 plug in L- coded design (marked with X13) Class-A IO-Link, 5-pin M12 plug in A- Signal inputs (SIO) / actuator power sup- coded design, power supply sensor ply for alternative actuator voltage feed;...
  • Page 12 3 Product Description 3.2.1   Touch Gestures Touch gestures can be used to run applications and access the device's settings. Functions can be activated using specific touch gestures on the touchscreen. Touch gesture Action Description 4 Tap a button to select it. Swipe •...

  • Page 13: Information Fields

    4 Tap on the text to get more information. Current vacuum level Enable manual mode Enable graphical display Display the vacuum value of the GCPi and external devices over a period of time Other menus and information Information fields Status display for vacuum values of the GCPi The proportion reached is shown as a percentage of SP1 in the center of the display.
  • Page 14 0x0059. In automatic mode, the vacuum value of the GCPi is displayed here if no external device is connected. The label (4) indicates which vacuum value is displayed on both the start screen and the touchscreen in manual mode.
  • Page 15 The following table shows other possible vacuum display screens: Current vacuum value in mbar Blue background => current vacuum value < SP2 (i.e. no Vacuum GCPi part picked up) Current vacuum value in mbar Green background => current vacuum value > SP2 (i.e.
  • Page 16 If no external devices are connected, only the GCPi data and the SP2 value of the GCPi are displayed. 4 By swiping to the left or right on the blue graphical display, you can set the time axis to show be- tween 10 and 60 seconds.
  • Page 17 4 Tap the [MANUAL ARROW] (2). ð Return to the start screen The current vacuum value (3) of the GCPi or of the external devices is displayed in the unit selected in the parameter “Display unit” 0x004A (default, [mbar]) (> See ch. 6.17.3 Unity of Vacuum Display, p.
  • Page 18 3 Product Description 3.2.6   Menus and Information Process settings 4 Tap the [BUTTON] (1) showing three dots. ð The menus and information display appears showing the [PROCESS SETTINGS BUTTON] (3). 4 Tap the [ARROW] (2). ð Return to the start screen Tap the [ARROW] (4) on the right or swipe the touchscreen to display the following active fields: In those active fields displaying a pen icon, it is possible to change/edit the parameters (>...
  • Page 19 3 Product Description Active field Field Setting options • Set the language Display parameters • Adjust display brightness • Select unit (vacuum) • Display mode Display parameters • Display rotation • PIN code • Adjust NFC status Initial settings • Drop-off mode •...
  • Page 20 3 Product Description 3.2.7   Changing the Parameters All fields marked with a pen represent adjustable (editable) parameters. Here, you will find a number of different methods for setting the parameters using the touchscreen. First example: Selecting the parameters ü In the following example, the button for the display parameters was selected in the menu item Menus and information.
  • Page 21 3 Product Description Second example: Performing an operation ü In the following example, the button for the system commands was selected in the menu item Set- tings. System commands 1. To start the selected operation, tap the [EXE- Calibrate the vacuum sensor CUTE BUTTON] (1).
  • Page 22 3 Product Description Third example: Entering a parameter value ü In the following example, the button for the display parameters was selected in the menu item Set- tings. 1. In the Display parameters menu, tap on the left and right arrows on the side of the screen to select the parameter to be changed (for ex- ample: brightness).

  • Page 23: Operating Modes

    For this purpose, the parameters in “production setup profile P0” must be configured accordingly before- hand via IO-Link. This is only valid if the drop-off valve of the GCPi is activated by means of the parameter “Drop-off valve (SIO mode & manual mode)” 0x0056.

  • Page 24: Technical Data

    Parameter Symbol Limit values Comment min. max. Working temperature of medium and 0° C 45 °C Continuous suction; GCPi not environment under continuous load under regulation (vacuum per- manently < SP1) Storage temperature -10 °C 40 °C –– Humidity Max. 80% (at 40° C), free from r.h.
  • Page 25 4 Technical Data Parameter Sym- Limit values Comment Current of signal output — — 140 mA Short-circuit- OUT2+OUT3 (NPN) proof Voltage of signal input IN1 18 V — — (suction) / IN2 (drop-off) (PNP), X02 Voltage of signal input IN1 0 V — 6 V —...

  • Page 26: Performance Data

    4 Technical Data 4.3   Performance Data Max. vacuum Suction rate Sound level Weight 800 mbar 0 to 46 l/min 67 dBA 3220 g 1) This sound level leads to the use of hearing protection in laboratory areas. Vacuum suction rate Power: Vacuum in mbar, rel 26 / 110 EN-US ·...

  • Page 27: Dimensions

    4 Technical Data Vacuum power Power: Vacuum in mbar, rel 4.4   Dimensions 1/4" inter- M12x1 ex- M12x1 in- ternal ternal thread thread thread All dimensions given in millimeters [mm]. EN-US · 30.30.01.03291 · 06 · 05/25 27 / 110...

  • Page 28: Pneumatic Circuit Diagram

    Parameter Value of the factory setting Signal type for inputs and OUT2 Signal type for OUT3 Equipment identification Extended device locks Geolocation NFC web link https://myproduct.schmalz.com/#/ Storage location Installation date Drop-off mode Externally controlled drop-off Screen language English Display rotation...
  • Page 29 4 Technical Data Parameter Value of the factory setting Brightness Drop-off valve Automatic SP2 function Automatic external valve Linked to SIO external valve Linked to SIO The following parameters apply for all profiles: Parameter Value of the factory setting Vacuum limit value SP1 800 mbar Reset point Internally defined value...

  • Page 30: Control Interfaces

    • Feedback about pending errors and warnings • Vacuum values of the GCPi and the devices connected to X11 and X12 The output data Process data out is used to control the product cyclically: • The product is controlled using the suction (Vacuum) and drop-off (Drop- off) commands •...
  • Page 31 ISDU parameters of additional external devices connected to X11 or X12 can be written and read via ISDU parameters 10200 to 10208 of the GCPi. Function modules are available for the GCPi for various control unit manufacturers. With the appropriate integration into the control unit, this provides a convenient option for ISDU data exchange (ISDU read and write access) for connected devices (e.g.

  • Page 32: Interface Nfc

    In addition to pure read access, the app allows you to ac- tively write the parameters of the device via NFC. The “Schmalz ControlRoom” app is available in the Google Play Store or Ap- ple App Store.

  • Page 33: Connecting External Devices Via Interfaces X11 And X12

    (via SIO). If Schmalz external devices (LQEi or VSi V) are connected via the interfaces X11 and X12, these devices are detected by the GCPi. The GCPi then automatically performs certain parameter settings. For example, the...
  • Page 34 When 3/2-way valves are used, only the hose content from the suction point to the valve can be vented to atmospheric pressure, while the vacuum circuit from the valve to the GCPi can remain under vacuum. This reduces the venting time. When the suction is applied again, it is only necessary to evacuate the vacuum circuit as far as the valve.

  • Page 35: Description Of Functions

    6   Description of Functions 6.1   Control Scheme When activating the drop-off valve of the GCPi, it is specified that if both inputs are activated at the same time, drop-off has priority and then suction is deactivated. This specification only applies if the internal drop-off valve of the GCPi is activated.
  • Page 36 X11” or “signal SP2 X12” are present. The same applies to the vacuum values. The vacuum values of the GCPi or of devices connected to X11 or X12 can be read out separately in the process output data (“Current vacuum GCP, Current vacuum X11, Current vacuum X12”).

  • Page 37: Activating The Vacuum

    (> See ch. 6.11.1 Signal Inputs, p. 42). The GCPi has an integrated energy-saving feature. When the machine is in “suction” mode, it automati- cally controls the vacuum to keep it at the preset vacuum limit value SP1 in accordance with the default settings.

  • Page 38: Automatic Operation

    This is the normal operating mode, in which the product is operated by the system control unit. If external compact valves LQEi are connected during automatic operation or automatic mode, only these values are activated during ventilation. The internal ventilation valves of the GCPi are then deactivated. 38 / 110...

  • Page 39: Deactivating The Vacuum And Venting The System/Dropping Off The Part

    This ensures that the vacuum drops immediately in the vacuum duct. If the GCPi is used in conjunction with a compact valve LQEi, a shorter cycle time can be achieved by vent- ing only the line between the LQEi and the suction cup during drop-off. The vacuum in the line between the GCPi and LQEi is maintained.

  • Page 40: Resetting The Device To The Factory Settings

    6 Description of Functions If you want to change the drop-off mode for SIO operation, the parameters in the production setup pro- file P0 must be configured accordingly beforehand via IO-Link. The touchscreen is used to set the drop-off mode in the menu item Initial settings > Drop-off mode.    Externally Controlled Blowoff In SIO mode, the “drop-off”...

  • Page 41: Counter(S)

    Any violation of the permissible limit is reported through an event (see Data Dictionary). 6.9   Counter(s) The GCPi is equipped with four internal counters. The device counts the number of suction cycles and con- dition monitoring events. Counter 1 Increases with each valid pulse at the “suction” signal input, meaning that it counts the suction cycles during the service life.

  • Page 42: Output And Input Signals

    SIO output OUT2 should remain activated after falling below RP2. 6.11.1   Signal Inputs The GCPi only has two signal inputs IN1 and IN2 in SIO mode. The “Suction ON/OFF” function is assigned to signal input IN1, while the “Drop-off/vent ON/OFF” function is assigned to signal input IN2.

  • Page 43: Access Control

    6 Description of Functions 6.13   Access Control 6.13.1   PIN Code The menus for editing parameters can be protected against unintentional access with a PIN code. To activate the lock, a valid PIN code from 001 to 999 must be entered using the touchscreen under Menus and information >...

  • Page 44: Displaying Errors And Warnings

    If the values of one of the specified parameters lie outside the permitted operating conditions or the pump is faulty, the device goes into an error state. If an error occurs, the GCPi changes to an error state. Error states are indicated on the touchscreen by a red background.
  • Page 45 The deactivation of a suction request as well as the activation of a drop-off request ends an active suction cycle. However, a new suction cycle cannot be started while the error is ongoing. Pump errors may only be acknowledged by powering up the GCPi again, if the error has been resolved.

  • Page 46: Temperature Display

    6.14.3   Temperature Display The temperature of the GCPi is monitored. If the temperature exceeds an internal limit value, the device does not allow a new suction cycle to start to prevent overheating. If the error occurs, the current suction cycle is terminated. The drop-off signal or the deactivation of the suction function ends the suction cycle.

  • Page 47: Process Data Monitoring

    6 Description of Functions The error status is removed as soon as the device temperature falls below the internal limit value. The current temperature, minimum temperature and maximum temperature (since the supply voltage was applied) can be read from the parameters “Temperature, live / Temperature, min / Temperature, max”...

  • Page 48: Display Parameters

    6 Description of Functions The process parameters for profile P0 are primarily set via the touchscreen in the menu item Menus and information > Process settings. The settings for profiles P1 to P3 are generally set via IO-Link. If a profile is selected in IO-Link, the set values of this profile are also displayed on the touchscreen.

  • Page 49: Display Alignment

    6 Description of Functions 6.17.3   Unity of Vacuum Display The physical unit used to display the measurement values, limit values and hysteresis on the touchscreen can be adjusted: Unit Display unit mbar Pascal Inch Mercury inHg Pound-force per square inch In IO-Link, the vacuum unit is set using the parameter “Display unit” 0x004A. The vacuum unit is set using the touchscreen in the menu item Menus and information >...

  • Page 50: Drop-Off Valve

    (> See ch. 6.13.1 PIN code, p. 6.18   Drop-Off Valve If external valves are connected to the GCPi, it is necessary to define which valve should vent the GCPi in SIO and manual mode. In IO-Link mode, each drop-off valve can be controlled independently of one an- other.

  • Page 51: Timing

    6 Description of Functions 6.20   Timing The GCPi determines the following process times for the GCPi and the devices connected to the interfaces X11 and X12: • Total cycle time of last cycle [ms] (“Total cycle time of last cycle”, 0x00A6) •...

  • Page 52: Device Data

    6 Description of Functions • Device status 0x0024 and Detailed device status 0x0025 (parameter data) • Extended device status 0x008A(type + ID) • IO-Link events 6.22   Device Data The device provides a range of identification data that can be used to uniquely identify a specific device. The following parameters can be queried via IO-Link or NFC: •...

  • Page 53: Energy And Process Control (Epc)

       Monitor Evacuation Time The functions listed here can be executed or read out for the GCPi itself, but also for external devices con- nected to X11 and X12 and prepared for the GCPi (vacuum switch VSi V or compact valve LQEi).
  • Page 54 Profile P0 in the menu item Process parameters.    Leakage Monitoring and Evaluation The leakage of the GCPi is measured and monitored in control mode. The measurement is performed us- ing a calculation based on the pump control values (speed and duration) when readjusting to the setpoint SP1.
  • Page 55 The parameter “Energy consumption of last suction cycle” 0x009D stores the energy consumption of the last cycle of the GCPi and the externally connected devices. The measured value is reset at the beginning of the suction cycle and constantly updated during the run- ning cycle.
  • Page 56 6 Description of Functions Measured values below 5 mbar or above the vacuum limit value SP1 are not regarded as valid dynamic pressure measurements and are discarded. The result of the last valid measurement is retained. Measured values that are below the vacuum limit value SP1 but simultaneously above the vacuum limit value SP2 result in a condition monitoring event.

  • Page 57: Checking The Delivery

    1. Compare the entire delivery with the supplied delivery notes to make sure nothing is missing. 2. Damage caused by defective packaging or occurring in transit must be reported immediately to the carrier and J. Schmalz GmbH. EN-US · 30.30.01.03291 · 06 · 05/25...

  • Page 58: Installation

    / walls is at least 15 cm of open space so that the cooling air flow is not im- paired and the heated air can flow out unhindered. To mount the GCPi in a control cabinet, for example, four mounting plates with a slot are mounted on the underside.
  • Page 59 (e.g. laboratory application). If the GCPi is operated on a workbench with the rubber feet fitted, it is not attached to a holder, i.e. there is a possibility that the GCPi will move due to vibrations generated during operation.

  • Page 60: Description Of The Electrical Connection

    2. Manually screw the four rubber feet into the threads of the previously removed screws. ð The four rubber feet are mounted on the GCPi. For example, the GCPi can be operated on a work- bench. 8.3   Description of the Electrical Connection...
  • Page 61 8 Installation The electrical connection of the GCPi is established using the connections X01 (plug), X02 (plug) and X13 (plug) shown in the illustration. Additional external devices, such as valves or vacuum switches, are connected using the sockets X11 and X12.
  • Page 62 Switchable sensor actuator supply Blue Ground for sensor supply voltage Black IO-Link IO-Link only for prepared Schmalz de- vices such as VSi V or LQEi Gray Ground for actuator supply Connection X12: PIN Assignment for 5-pin M12 Socket M12 socket...
  • Page 63 8 Installation 8.3.2   Connecting External Devices Electrically The electrical connection of external devices is established using the sockets at positions X11 and X12. If external devices such as valves require an actuator supply, a corresponding voltage must be supplied via X13. Carry out assembly or disassembly work only when the device is disconnected from the power supply.
  • Page 64 8 Installation 8.3.4   Connection Recommendations for Applications – with the Use of External Devices An electrical connection using external devices requires an increased power consumption, therefore a ca- ble with a larger cross section is used. The following table shows the connection combinations of the cables used: Supply + signals Ext.

  • Page 65: Vacuum Connection And Exhaust Duct

    Maintenance chapter. 8.5   Start of Operations As soon as the supply voltage is applied to the GCPi, it is ready for operation. A typical handling cycle is divided into the following three phases: suction, drop-off and idle. To check whether sufficient vacuum has built up, the limit value SP2 is monitored by an integrated vac- uum sensor during suction and output to the higher-level control unit via OUT2.

  • Page 66: Start Of Operations: Gcpi And Lqei

    These instructions provide a checklist of all the necessary settings and connections for the operation of the GCPi with the LQE. When operating an LQE via the GCPi, an LQEi is always to be preferred. Even with- out an IO-Link connection for the GCPi, the interfaces of the two devices are designed so that they can communicate with each other and, for example, exchange the vacuum value SP2.
  • Page 67 In addition, the LQEi requires up to 0.25 A (with a handling cycle of 1 Hz) on average or 1.2 A of peak current for 90 ms in each case. If you can ensure that the GCPi and LQEi are not active at the same time, you can reduce the power values accordingly (>...
  • Page 68 Recommended peak load capacity of 3.2 A + 1.2 A (105 W) for 90 ms in each case must be ensured Pneumatic Connection Connect the pneumatic connection according to the operating instructions for the GCPi (> See ch. 8.4 Vac- uum Connection and Exhaust Duct, p. 65) and LQEi.
  • Page 69 The following options are available for configuring the basic settings: • Via the touch screen of the GCPi (> See ch. 3.2.6 Menus and Information, p. Initial settings • Via the NFC function of the GCPi using the Control Room App • Via IO-Link Parameter ISDU Description...
  • Page 70 A “part present” check SP2 can also be set in the LQEi (e.g. via NFC). However, this is irrelevant and is not evaluated via the GCPi. It only compares the vacuum value on the LQEi with switching point SP2 in the GCPi.
  • Page 71 • Via IO-Link (GCPi interface) and using “function modules”. (Function modules for the GCPi are available for various control unit manu- facturers. With the appropriate integration into the control unit, this pro- vides a convenient option for ISDU data exchange (ISDU read and write ac- cess) for the connected IO-Link device.
  • Page 72 8.6.2   IO-Link Application: GCPi Controls Two LQEi Units Connecting Components In this application, the LQEi units are connected to connections X11 and X12 on the GCPi (e.g. with con- nection cable 21.04.05.00434). In addition, the GCPi is connected to the higher-level controller via IO-Link (e.g. with the connection cable 21.04.05.00080).
  • Page 73 In addition, the LQEi units require up to 0.5 A (with a handling cycle of 1 Hz) on average or 2.4 A of peak current for 90 ms in each case. If you can ensure that the GCPi and LQEi are not active at the same time, you can reduce the power values accordingly (>...
  • Page 74 2 and is designed with a 1/4" internal thread. ü The customer-supplied component for the hose connection is mounted on the vacuum connection. 4 Connect the pneumatic connection according to the operating instructions for the GCPi (> See ch. 8.4 Vacuum Connection and Exhaust Duct, p.
  • Page 75 The following options are available for configuring the basic settings: • Via the touch screen of the GCPi (> See ch. 3.2.6 Menus and Information, p. Initial settings • Via the NFC function of the GCPi using the Control Room App • Via IO-Link Parameter ISDU Description...
  • Page 76 A “part present” check SP2 can also be set in the LQEi (e.g. via NFC). However, this is irrelevant and is not evaluated via the GCPi. It only compares the vacuum value on the LQEi with switching point SP2 in the GCPi.
  • Page 77 • Via IO-Link (GCPi interface) and using “function modules”. (Function modules for the GCPi are available for various control unit manu- facturers. With the appropriate integration into the control unit, this pro- vides a convenient option for ISDU data exchange (ISDU read and write ac- cess) for the connected IO-Link device.
  • Page 78 PD out byte 0, Bit 6 = HIGH (Deactivate X11 control) PD out byte 0, Bit 7 = LOW (Activate X11 control) The table below shows the feedback (input to controller; output to GCPi): Description Feedback Feedback SP2 Vacuum value on LQEi exceeds SP2...
  • Page 79 In addition, the LQEi requires up to 0.25 A (with a handling cycle of 1 Hz) on average or 1.2 A of peak current for 90 ms in each case. If you can ensure that the GCPi and LQEi are not active at the same time, you can reduce the power values accordingly (>...
  • Page 80 X13. Controller out- puts must be connected to GND_A. Do not connect anything to pin 1. 5. Attach the connection cable for the GCPi sup- ply voltage (e.g. ASK 21.04.05.00352) to the electrical connection (X13) and secure it (maxi- mum tightening torque = hand-tight).
  • Page 81 ü The customer-supplied component for the hose connection is mounted on the device vacuum con- nection. 4 Connect the pneumatic connection according to the operating instructions for the GCPi (> See ch. 8.4 Vacuum Connection and Exhaust Duct, p. 65) and LQEi.
  • Page 82 A “part present” check SP2 can also be set in the LQEi (e.g. via NFC). However, this is irrelevant and is not evaluated via the GCPi. It only compares the vacuum value on the LQEi with switching point SP2 in the GCPi.
  • Page 83 (Important: Only the switching points of the profile that is currently active can be set via the display) • Via the NFC function of the GCPi, using the Control Room app in the “Proc. settings” menu item (Important: only the switching points of profile 0 can be set via the NFC...
  • Page 84 8 Installation • In an error-free cycle, the LQEi status LED should not display any warnings or the status > SP2 (for the LQEi). • Data is to be read out from the LQEi cyclically or at specific times. Configuring settings •...
  • Page 85 X02: IN2 / drop-off – pin 2 vated at LQEi) the gripper (connection 2) The vacuum connection (connection 1) for the GCPi is closed. The table below shows the feedback (input to controller; output to GCPi): Description Feedback Feedback SP2 ((Part Vacuum value on LQEi ex- Standard I/O –...

  • Page 86: Information About Connecting External Devices To The Gcpi

    LQEi - SP monitoring (SP2) on 2nd VSi Type of display - GCPi vacuum value | Switching through active selection in display mode - SP indicator | Display of all SPs in the diagram Parameters that can SP setting...

  • Page 87: Information Available

    1st LQEi - SP monitoring (SP2) on 2nd LQEi Type of display - GCPi vacuum value | Switching through active selec- — tion in display mode - SP indicator | Display of all SPs in the diagram Parameters that can be SP setting —...

  • Page 88: Operation

    9 Operation 9   Operation 9.1   Hazard during Operation CAUTION Falling objects due to a sudden drop in vacuum (e.g. a power failure) Risk of injury from falling parts! 4 Wear protective work shoes (S1). CAUTION A strong vacuum is produced on the suction cup and suction lines. Hair, skin, body parts and items of clothing can be sucked in.

  • Page 89: Maintenance

    2. Ensure that the housing and control unit are not soaked with soap suds. 10.3   Replacing the Press-In Screens in the Vacuum Connection A press-in screen is installed in the vacuum connection of the GCPi. Dust, chippings and other solid mate- rials may be deposited in the screen over time.

  • Page 90: Cleaning The Underside Of The Press-In Screens

    4 Visually inspect the screens regularly and clean with a brush if necessary. If the screens are heavily soiled, you can send the GCPi to Schmalz for repair (subject to a fee, the contam- inated screen is replaced). 90 / 110...

  • Page 91: Replacing The Silencer

    2. Disassemble the silencer (3) with needle-nosed pliers. 3. To mount the new silencer (3), position the GCPi as shown, so that the silencer (3) can be mounted from above. Grip the silencer (3) with your thumb and index finger and care- fully screw into the thread as far as it will go.
  • Page 92 10 Maintenance 4. Mount the component (2). Tighten the screw (1) with a torque of 1 Nm ± 0.5 Nm. 10.6   Replacement of the Device with a Parameterization Server The IO-Link protocol provides an automated process for transferring data when a device is replaced. For this Data storage mechanism, the IO-Link master mirrors all setting parameters for the device in a sepa- rate non-volatile memory.

  • Page 93: Troubleshooting

    SP1 not reached during suction cy- whether the SP1 value can be reduced. 4 Check that SP1 is > 800 mbar (max. vacuum of GCPi) 4 For non-airtight materials, re- duce the SP1 value if required. If continuous suction (without regulation) of the pump is re- quired, this warning can be ig- nored.
  • Page 94 When dropping off with an Incorrect configuration externally connected drop- 0x0056 so that the internal off valve (standard valve), drop-off valves of the GCPi are the suction function of the not activated by the drop-off GCPi is switched off during signal.

  • Page 95: Warranty

    12 Warranty 12   Warranty This system is guaranteed in accordance with our general terms of trade and delivery. The same applies to spare parts, provided that these are original parts supplied by us. We are not liable for any damage resulting from the use of non-original spare parts or accessories. The exclusive use of original spare parts is a prerequisite for the proper functioning of the system and for the validity of the warranty.

  • Page 96: Spare And Wearing Parts

    13 Spare and Wearing Parts 13   Spare and Wearing Parts Maintenance work may only be carried out by qualified personnel. WARNING Risk of injury due to incorrect maintenance or troubleshooting 4 Check the proper functioning of the product, especially the safety features, after every maintenance or troubleshooting operation.

  • Page 97: Accessories

    Connector 1: 5-pin M12 socket; Cable length L: ASV SXP/SXMP B-M12-5 2xS- 1050 mm; connection 2: 2x M12, 4-pin plug M12-4 Optional for supplying and controlling the GCPi via a standard output box EN-US · 30.30.01.03291 · 06 · 05/25 97 / 110...

  • Page 98: Taking The Product Out Of Operation And Disposal

    15 Taking the Product Out of Operation and Disposal 15   Taking the Product Out of Operation and Disposal If the product reaches the end of the utilization phase, it may be fully disassembled and disposed of. Only qualified specialist staff may prepare the product for disposal. 1.

  • Page 99: Eu Declaration Of Conformity

    16 EU Declaration of Conformity 16   EU Declaration of Conformity EU Declaration of Conformity The manufacturer Schmalz confirms that the product described in these operating instructions fulfills the following applicable EC directives: 2006/42/EC Machinery Directive 2014/53/EU Harmonization of the laws of the Member States relating to the making...

  • Page 100: Attachment

    17 Attachment 17   Attachment See also 2 GCPi_10.03.01.00648_Data Dictionary.PDF [} 101] 100 / 110 EN-US · 30.30.01.03291 · 06 · 05/25...
  • Page 101 IO-Link Data Dictionary 10.03.01.00648 09.12.2022 J. Schmalz GmbH Johannes-Schmalz-Str. 1, D 72293 Glatten Tel.: +49(0)7443/2403-0 www.schmalz.com info@schmalz.de IO-Link Implementation Vendor ID 234 (0xEA) Device ID 100336 (0x187F0) SIO-Mode IO-Link Revision IO-Link Bitrate 38.4 kBit/sec (COM2) Minimum Cycle Time 6 ms...
  • Page 102 Innovative Vacuum Solutions Vendor text 0x0012 Product name 0…32 bytes Product name 0x0013 Product ID 0…32 bytes Product variant name, z.B.: GCPi 0x0014 Product text 0…32 bytes Order-code, z.B.: GCPi 0x0015 Serial number bytes Serial number, z.B.: 9900101 Hardware revision...
  • Page 103 1…64 bytes User string to store geolocation from handheld device http://… 0x00F8 NFC web link 1…64 bytes https://myproduct.schmalz.com/#/ Web link to NFC app (base URL for NFC tag) https://… Storage location 0x00F9 1…32 bytes User string to store storage location...
  • Page 104 0 = mbar, 1 = kPa, 0x004A Display unit byte 2 = inHg, 3 = psi 0x004B Output filter bytes 0-999 Unit: 1ms 0 = vacuum, 1 = menu, 0x004C Display-Mode byte 2 = eco (Change after 60s without display-touch) Display-brightness 0x004E byte...
  • Page 105  Process Settings 0x0113 Active profile byte Number of active profile  Production Setup P0/Setup For SIO-Mode 999 > SP1 Switchpoint 1 (SP1) 0x0064 bytes Unit: 1mbar >= SP2+ 50 rP1 > SP2 Switchpoint 2 (SP2) 0x0066 bytes Unit: 1mbar >...
  • Page 106  Production Setup P3 999 > SP1 0x00DE Switchpoint 1 (SP1) bytes Unit: 1mbar >= SP2+ 50 rP1 > SP2 0x00E0 Switchpoint 2 (SP2) bytes Unit: 1mbar > rP2 SP2 > rP2 0x00E1 Resetpoint 2 (rP2) bytes Unit: 1mbar >= 10 0x00E2 Duration automatic drop-off bytes...
  • Page 107  Condition Monitoring [CM] Bit 0 = reserved Bit 1 = Evacuation time above limit Bit 2 = Leakage rate above limit Bit 3 = SP1 not reached in suction cycle Bit 4 = Free Flow Vacuum over SP2 0x0092 Condition monitoring bytes Bit 5 = Primary Voltage US out of operating range...
  • Page 108 Coding of IO-Link Events Extended Device Status ID Extended Device Status Type IO-Link (= IO-Link Event Code) Event name Remark Meaning Event Type 0x0000 Everything OK (no IOL event) Everything OK 0x10 Device is working optimally 6144 0x1800 (IOL event only) Notification Vacuum calibration OK Calibration offset 0 set successfully...
  • Page 109 EN-US · 30.30.01.03291 · 06 · 05/25 109 / 110...
  • Page 110 At Your Service Worldwide Vacuum automation Handling systems WWW.SCHMALZ.COM/AUTOMATION WWW.SCHMALZ.COM/EN-US/VACUUM-LIFTERS- AND-CRANE-SYSTEMS J. Schmalz GmbH Johannes-Schmalz-Str. 1 72293 Glatten, Germany T: +49 (0) 7443 2403-0 schmalz@schmalz.de WWW.SCHMALZ.COM...

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