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Summary of Contents for Schmalz EVE-TR
- Page 1 Operating instructions Vacuum pump EVE-TR WWW.SCHMALZ.COM EN-US · 30.30.01.00154 · 01 · 02/25 Translation of the original operating instructions...
- Page 2 Published by © J. Schmalz GmbH, 02/25 This document is protected by copyright. J. Schmalz GmbH retains the rights established thereby. Repro- duction of the contents, in full or in part, is only permitted within the limits of the legal provisions of copyright law. Any modifications to or abridgments of the document are prohibited without explicit writ- ten agreement from J. Schmalz GmbH.
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Page 3: Table Of Contents
Contents Contents 1 Important Information.......................... 5 Note on Using this Document...................... 5 The technical documentation is part of the product ................ 5 Type Plate............................. 5 Symbols.............................. 6 2 Fundamental Safety Instructions ...................... 7 Intended Use ............................ 7 Non-Intended Use.......................... 7 Personnel Qualifications........................ - Page 4 Contents 11.3 Maintenance intervals ........................ 26 11.4 Maintenance tasks .......................... 27 12 Spare and Wearing Parts ........................... 31 13 Disposal ................................ 32 14 EU Conformity ............................. 33 4 / 34 EN-US · 30.30.01.00154 · 01 · 02/25...
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Page 5: Important Information
ð Failure to follow the instructions in these Operating instructions may result in life-threatening in- juries! ð Schmalz is not liable for damage or malfunctions that result from failure to heed these instructions. If you still have questions after reading the technical documentation, contact Schmalz Service at: www.schmalz.com/services... -
Page 6: Symbols
1 Important Information 1.4 Symbols This symbol indicates useful and important information. ü This symbol represents a prerequisite that must be met before an action is performed. 4 This symbol represents an action to be performed. ð This symbol represents the result of an action. Actions that consist of more than one step are numbered: 1. -
Page 7: Fundamental Safety Instructions
2 Fundamental Safety Instructions 2 Fundamental Safety Instructions 2.1 Intended Use The vacuum pump evacuates air and is used to generate a vacuum. The product must be protected from weather conditions. The product is built in accordance with the latest standards of technology and is delivered in a safe oper- ating condition;... -
Page 8: Warnings In This Document
2 Fundamental Safety Instructions 2.4 Warnings in This Document Warnings warn against hazards that may occur when handling the product. The signal word indicates the level of danger. Signal word Meaning Indicates a high-risk hazard that will result in death or serious injury if not DANGER avoided. - Page 9 Spare and wearing parts that have not been approved may pose a danger to people and the device. 4 Schmalz spare and wearing parts have been checked by us to ensure they meet their technical and safety requirements. Use only Schmalz spare and wearing parts.
- Page 10 2 Fundamental Safety Instructions WARNING Hearing damage! Hearing damage due to presence in noise zone under unfavorable operating conditions or due to noise caused by the escaping pumped medium at the gas outlet or the piping. 4 Wear ear protection when working in the noise zone. WARNING Risk of fire and explosion caused by sparks Serious injury!
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Page 11: Modifications To The Product
2 Fundamental Safety Instructions 2.6 Modifications to the Product Schmalz assumes no liability for consequences of modifications over which it has no control: 1. The product must be operated only in its original condition as delivered. 2. Use only original spare parts from Schmalz. -
Page 12: Operating Conditions
3 Operating Conditions 3 Operating Conditions The CE conformity for the product shall become legally valid only if all the product safety requirements for the “operating conditions” (as defined in Annex I 1.7.4.2.i to Directive 2006/42/EC) formulated in this chapter have been fully implemented by the operator. Only in this case does CE conformity apply and may the device be used. -
Page 13: Product Description
4 Product Description 4 Product Description 4.1 General description of the pump The pump is a classic dry-running rotary vane vac- uum pump. It consists of a housing, the eccentrically mounted rotor (2), the radially moving vanes (3) and the inlet and outlet (4+6). When the rotor turns, the air that is sucked in flows through the suction filter (5) into the expanding chamber (1) until the suction filter is blocked off by... -
Page 14: Vacuum Pump Components
4 Product Description 4.2 Vacuum Pump Components Housing cover Cable reel Exhaust air valve (flow optimization, noise Capacitor reduction) Connection for vacuum line, suction con- Power cable with power plug and ON/OFF nection switch Filter ON/OFF switch Gauge Terminal box Carrying handle 14 / 34 EN-US ·... -
Page 15: Safety Features And Protective Devices
4 Product Description 4.3 Safety Features and Protective Devices DANGER Risk of fatal injury due to defective, removed or manipulated protective de- vices 4 Check that all safety and protective devices are fully installed and functioning. The figure below shows an overview of the pump with the names of the protective devices. Terminal box cover (terminal box cover side) The protective devices on the pump must not be disassembled, modified or taken out of operation. -
Page 16: Technical Data
5 Technical data 5 Technical data The key data for the motor used can be found on the motor type plate. Variant EVE-TR 4 230 EVE-TR 4 110 Max. flow rate 4.1 m³/h (50 Hz) Max. vacuum -850 mbar Voltage 220–240 V 110–120 V Current consumption 1.65 A... -
Page 17: Dimensions
6 Dimensions 6 Dimensions 1/4" exter- 268.5 nal thread EN-US · 30.30.01.00154 · 01 · 02/25 17 / 34... -
Page 18: Transportation And Storage
1. Compare the entire delivery with the supplied delivery notes to make sure nothing is missing. 2. Damage caused by defective packaging or occurring in transit must be reported immediately to the carrier and J. Schmalz GmbH. 7.2 Transporting the Vacuum Pump CAUTION... -
Page 19: Installation
8 Installation 8 Installation 8.1 Installation Instructions To ensure safe installation, observe the following instructions: 1. Where necessary, remove the transport guards before installing the product. 2. Only put the product into operation under the operating parameters and conditions described in the “Technical Data” chapter. 3. -
Page 20: Mounting
8 Installation 8.3 Mounting Before mounting the pump at the installation location, bring it to the ambient temperature. Rubber buffers are installed to prevent the transmission of structural vibrations from the pump to the sur- rounding area. Place the pump on a workbench or the floor. Since the pump is not fastened to a holder, there is a possi- bility that the pump will move due to vibrations generated during operation. -
Page 21: Operation
9 Operation 9 Operation 9.1 Switching On the Pump 4 Switch on the vacuum pump using the integrated power switch on the connection cable. ð If the vacuum pump sucks in air against the atmosphere, the pressure gauge shows a vacuum level of 0. Note the following during vacuum pump operation: •... -
Page 22: Switching Off The Pump
9 Operation 9.3 Switching Off the Pump 4 To release the workpiece, switch off the vacuum pump using the integrated power switch on the connection cable and vent the system to the atmosphere. The pump should be switched off before removing the power plug for the device from the power outlet. 9.4 Recommissioning Following storage and downtime periods, you must check that the pump is operating correctly. -
Page 23: Troubleshooting
Pump mechanically blocked 1. Rule out electrical causes; check that the motor fan can run freely (with a screwdriver). 2. Contact Schmalz Service. 4 Replace the faulty line elements. Conveying power, vac- Leakage in vacuum line, hose connec- uum or pressure too... - Page 24 The fault cannot be corrected If you cannot identify any of the listed causes, send the pump to Schmalz customer service. 1. Flush the pump with air for a number of minutes (if required for safety reasons: with an inert gas) at the atmospheric pressure to clear hazardous or abrasive gases from the pump head.
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Page 25: Maintenance
11 Maintenance 11 Maintenance Follow the detailed description from the safety instructions in the “Residual Risks” chapter. If a maintenance task requires any protective devices to be disassembled, they must be disassembled only for the duration of the maintenance task. After the maintenance task is complete, all protective devices are to be fully installed in their designated location immediately and checked for functionality. -
Page 26: Maintenance Intervals
Protective devices Visual inspection We are happy to assist our customers with this work and with the assessment of the condition of the de- vice with help from our Schmalz Service. 26 / 34 EN-US · 30.30.01.00154 · 01 · 02/25... -
Page 27: Maintenance Tasks
11 Maintenance 11.4 Maintenance tasks The safety instructions must be strictly observed: • Use appropriate tools and handle them with care. • Use personal protective equipment to prevent injury from tools or compo- nents. • Keep the maintenance area clean and tidy. Objects left lying around are a tripping hazard. - Page 28 2. If the function of the filter is restricted (clogged, oily, greasy or damaged) after the cleaning process, it must be replaced. Use only Schmalz original spare parts. 28 / 34 EN-US · 30.30.01.00154 · 01 · 02/25...
- Page 29 Blow out the housing with dry compressed air. The following table shows the minimum width A of the vanes: Size Minimum width A EVE-TR 4 (DC) 11 mm EN-US · 30.30.01.00154 · 01 · 02/25 29 / 34...
- Page 30 11 Maintenance 11.4.4 Checking the Capacitor Pumps with 1~ motor usually require a capacitor. However, the capacitor loses its capacity over time. 4 Measure the actual capacity and compare it to the nominal capacity (see the capacitor). Re- place in the event of larger deviations. 30 / 34 EN-US ·...
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Page 31: Spare And Wearing Parts
10.08.01.00081 Spare part 5 MS-V If other spare parts are required, proceed as follows: 4 Load and start the Schmalz ControlRoom app: The detailed spare parts list is available here. EN-US · 30.30.01.00154 · 01 · 02/25 31 / 34... -
Page 32: Disposal
For proper disposal, please contact a company specializing in the disposal of technical goods and instruct the company to observe the applicable disposal and environmental regulations. Schmalz is happy to assist you in finding a suitable company. 32 / 34... -
Page 33: Eu Conformity
14 EU Conformity 14 EU Conformity EU Declaration of Conformity The manufacturer Schmalz confirms that the vacuum pump EVE-KL described in these operating instruc- tions fulfills the following applicable EU directives: 2006/42/EC Machinery Directive 2014/30/EU Electromagnetic Compatibility 2011/65/EU RoHS Directive The following harmonized standards were applied: EN ISO 3744: 2010... - Page 34 At Your Service Worldwide Vacuum automation Handling systems WWW.SCHMALZ.COM/AUTOMATION WWW.SCHMALZ.COM/EN-US/VACUUM-LIFTERS- AND-CRANE-SYSTEMS J. Schmalz GmbH Johannes-Schmalz-Str. 1 72293 Glatten, Germany T: +49 (0) 7443 2403-0 schmalz@schmalz.de WWW.SCHMALZ.COM...
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