Schmalz EVE-TR 4 Operating Instructions Manual
Vacuum pump
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Summary of Contents for Schmalz EVE-TR 4
- Page 1 Operating instructions Vacuum Pump EVE-TR 4-8 WWW.SCHMALZ.COM EN-US · 30.30.01.00130 · 02 · 12/24 Translation of the original operating instructions...
- Page 2 Published by © J. Schmalz GmbH, 12/24 This document is protected by copyright. J. Schmalz GmbH retains the rights established thereby. Repro- duction of the contents, in full or in part, is only permitted within the limits of the legal provisions of copyright law. Any modifications to or abridgments of the document are prohibited without explicit writ- ten agreement from J. Schmalz GmbH.
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Page 3: Table Of Contents
Contents Contents 1 Important Information.......................... 5 Note on Using this Document...................... 5 The technical documentation is part of the product ................ 5 Other Applicable Documents...................... 5 Type Plate............................. 5 Symbols.............................. 6 2 Fundamental Safety Instructions ...................... 7 Intended Use ............................ 7 Non-Intended Use.......................... - Page 4 Contents Troubleshooting .......................... 29 Troubleshooting .......................... 29 10 Maintenance.............................. 32 10.1 Maintenance and Servicing....................... 32 10.2 Preparation ............................ 32 10.3 Maintenance intervals ........................ 33 10.4 Maintenance tasks .......................... 33 10.5 Conditions for Reactivation ...................... 37 11 Spare and Wearing Parts ........................... 38 12 Temporary Decommissioning........................
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Page 5: Important Information
ð Failure to follow the instructions in these Operating instructions may result in life-threatening in- juries! ð Schmalz is not liable for damage or malfunctions that result from failure to heed these instructions. If you still have questions after reading the technical documentation, contact Schmalz Service at: www.schmalz.com/services... -
Page 6: Symbols
1 Important Information 1.5 Symbols This symbol indicates useful and important information. ü This symbol represents a prerequisite that must be met before an action is performed. 4 This symbol represents an action to be performed. ð This symbol represents the result of an action. Actions that consist of more than one step are numbered: 1. -
Page 7: Fundamental Safety Instructions
2 Fundamental Safety Instructions 2 Fundamental Safety Instructions 2.1 Intended Use The vacuum pump evacuates air and is used to generate a vacuum. The product must be protected from weather conditions. The product is built in accordance with the latest standards of technology and is delivered in a safe oper- ating condition;... -
Page 8: Warnings In This Document
2 Fundamental Safety Instructions 2.4 Warnings in This Document Warnings warn against hazards that may occur when handling the product. The signal word indicates the level of danger. Signal word Meaning Indicates a high-risk hazard that will result in death or serious injury if not DANGER avoided. - Page 9 Spare and wearing parts that have not been approved may pose a danger to people and the device. 4 Schmalz spare and wearing parts have been checked by us to ensure they meet their technical and safety requirements. Use only Schmalz spare and wearing parts.
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Page 10: Hearing Damage
2 Fundamental Safety Instructions WARNING Risk of injury! Severe injuries due to body parts and hair (vacuum) being sucked and drawn in or due to ejected particles (pressure). 4 Wear eye protection and tight-fitting clothing during all operational work. 4 Cover long hair with a hair net. 4 Remove jewelry and rings. -
Page 11: Modifications To The Product
2.6 Modifications to the Product Schmalz assumes no liability for consequences of modifications over which it has no control: 1. The product must be operated only in its original condition as delivered. 2. Use only original spare parts from Schmalz. -
Page 12: Operating Conditions
3 Operating Conditions 3 Operating Conditions The CE conformity for the product shall become legally valid only if all the product safety requirements for the “operating conditions” (as defined in Annex I 1.7.4.2.i to Directive 2006/42/EC) formulated in this chapter have been fully implemented by the operator. Only in this case does CE conformity apply and may the device be used. -
Page 13: Product Description
(1) until the suction filter is blocked off by the next vane. The enclosed air is then compressed until the blow-off valve (6) opens against the atmo- spheric pressure. 4.2 Variants There are 2 different variants in the EVE-TR 4-8 series: • Standard • Special variant with DC drive... -
Page 14: Vacuum Pump Components
4 Product Description 4.3 Vacuum Pump Components Control box, electrical connection and Pump unit control unit (DC variant) Motor type plate Side cover Motor Device base Connection for vacuum line, suction con- Terminal box nection Capacitor (not with AC3 variant) Device type plate Blow-off valve (flow optimization, noise reduction) 14 / 44... -
Page 15: Safety Features And Protective Devices
4 Product Description 4.4 Safety Features and Protective Devices DANGER Risk of fatal injury due to defective, removed or manipulated protective de- vices 4 Check that all safety and protective devices are fully installed and functioning. The figure below shows an overview of the pump with the names of the protective devices. Motor fan hood (front of the motor) Terminal box cover (terminal box cover side) -
Page 16: Technical Data
800 m above sea level Maximum intake air humidity 5.2 Technical Data You can find the technical data sheets for the devices in the Schmalz “ControlRoom” app. The app is available for Android and iOS devices. 16 / 44 EN-US · 30.30.01.00130 · 02 · 12/24... -
Page 17: Dimensions
5 Technical Data 5.3 Dimensions Variants EVE-TR 4 and EVE-TR 4 DC Variant EVE-TR 8 EN-US · 30.30.01.00130 · 02 · 12/24 17 / 44... - Page 18 5 Technical Data Variant EVE-TR 8 DC 18 / 44 EN-US · 30.30.01.00130 · 02 · 12/24...
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Page 19: Transportation And Storage
1. Compare the entire delivery with the supplied delivery notes to make sure nothing is missing. 2. Damage caused by defective packaging or occurring in transit must be reported immediately to the carrier and J. Schmalz GmbH. 6.2 Transporting the Vacuum Pump ü Wear protective work shoes and gloves. -
Page 20: Storage
6 Transportation and Storage 6.3 Storage During storage, the following storage location requirements must be observed to keep the unused pump in a proper condition over a longer period of time. Failure to observe the following requirements may cause damage to the pump. The storage location must be: •... -
Page 21: Installation
7 Installation 7 Installation 7.1 Installation Instructions To ensure safe installation, observe the following instructions: 1. Where necessary, remove the transport guards before installing the product. 2. Install the product only using the operating parameters and under the conditions described in the “Technical Data”... -
Page 22: Mounting
(1). Mounting on the ceiling (3/overhead) or wall (4/mo- tor positioned at the bottom) is usually possible fol- lowing consultation with Schmalz. Mounting on the wall with the motor positioned at the top (2) is not permitted. The pump can be installed on solid ground without any anchoring. For installations on a substructure, at- tachment using rubber buffer elements is recommended. -
Page 23: Optional: Setting The Valve
Keep connections free of oil, grease, water and other contaminants. The supply line must be installed without any me- chanical stress by using a flexible hose or rigid pipe. Size Connection Line cross section (MIN) EVE-TR 4 (DC) 1/4" 6 mm 10 mm EVE-TR 8 (DC) 3/8" 10 mm 13 mm... -
Page 24: Electrical Installation
• The pump supply line must meet the minimum requirements as per the lat- est standards of technology. 7.6.1 Electrical Connection (EVE-TR 4-8 Standard) 1. Connect the motor in accordance with the connection diagram (see the terminal box cover). - Page 25 7 Installation 2. Consult the motor type plate for information about the permissible connection types for the motor. The motor must be protected with a motor- protection switch, for which the service factor (SF) must also be taken into account. Operation without adequate fuse protection is prohibited.
- Page 26 7 Installation 7.6.2 Electrical Connection (EVE-TR 4-8 DC) The motor must be connected as per the description below. The motor must be protected with a motor-protection switch, for which the service factor (SF) must also be taken into account. Operation without adequate fuse protection is prohibited.
- Page 27 7 Installation 4. When you connect the power supply, you must also include the supplied ferrites. The method can be taken from the figure op- posite. You must cut the cables to the correct length. Fit a ring terminal (not included in delivery) to the PE cable and screw onto the PE connec- tion.
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Page 28: Operation
8 Operation 8 Operation 8.1 Switching On the Pump The pump is switched on using the switching elements in the application. Following activation, the pump switches directly to normal operating mode. There are no lower-level operating modes for setup, mainte- nance or troubleshooting. Do not start the pump until it has been properly set up, the electrical connection has been properly estab- lished and the media lines have been connected. -
Page 29: Troubleshooting
9 Troubleshooting 9 Troubleshooting 9.1 Troubleshooting Follow the detailed description of the safety instructions (> See ch. 2.5 Residual Risks, p. 8) . If troubleshooting is performed immediately after operation, the cooling time must be observed. Troubleshooting on the pump is permitted only under the following conditions: •... - Page 30 2. Check that the head wiring and hose connections are sealed. The pump shows The pump bearing is worn or faulty 1. Identify the cause. changed running 2. Contact Schmalz customer service. noises and vibrations 30 / 44 EN-US · 30.30.01.00130 · 02 · 12/24...
- Page 31 The fault cannot be corrected If you cannot identify any of the listed causes, send the pump to Schmalz customer service. 1. Flush the pump with air for a number of minutes (if required for safety reasons: with an inert gas) at the atmospheric pressure to clear hazardous or abrasive gases from the pump head.
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Page 32: Maintenance
10 Maintenance 10 Maintenance Follow the detailed description of the safety instructions (> See ch. 2.5 Residual Risks, p. 8) . If a maintenance task requires any protective devices to be disassembled, they must be disassembled only for the duration of the maintenance task. After the maintenance task is complete, all protective devices are to be fully installed in their designated location immediately and checked for functionality. -
Page 33: Maintenance Intervals
Protective devices Visual inspection We are happy to assist our customers with this work and with the assessment of the condition of the de- vice with help from our Schmalz Service. 10.4 Maintenance tasks The safety instructions must be strictly observed: •... - Page 34 10 Maintenance 10.4.1 Cleaning the Product NOTE Incorrectly cleaning the product and its components Damage to the product or individual components due to aggressive cleaning agents or ex- cessive temperatures! 4 For cleaning, use only cleaning agents that do not corrode or damage the materials used.
- Page 35 2. If the function of the filter is restricted (clogged, oily, greasy or damaged) after the cleaning process, it must be replaced. Use only Schmalz original spare parts. EN-US · 30.30.01.00130 · 02 · 12/24 35 / 44...
- Page 36 Blow out the housing with dry compressed air. The table below shows the minimum width of the vanes A based on the size: Size Minimum width EVE-TR 4 (DC) 11 mm EVE-TR 8 (DC) 12.5 mm 36 / 44 EN-US · 30.30.01.00130 · 02 · 12/24...
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Page 37: Conditions For Reactivation
10 Maintenance 10.4.4 Checking the Capacitor Pumps with 1~ motor usually require a capacitor. However, the capacitor loses its capacity over time. 4 Measure the actual capacity and compare it to the nominal capacity (see the capacitor). Re- place in the event of larger deviations. 10.5 Conditions for Reactivation Before starting up again after maintenance and repair work, ensure the following: •... -
Page 38: Spare And Wearing Parts
Filter insert (round) 10.03.01.00123 Spare part If other spare parts are required, proceed as follows: 4 Load and start the Schmalz ControlRoom app: The detailed spare parts list is available here. 38 / 44 EN-US · 30.30.01.00130 · 02 · 12/24... -
Page 39: Temporary Decommissioning
12 Temporary Decommissioning 12 Temporary Decommissioning Follow the steps below during temporary decommissioning: 1. Shutdown 2. To switch off the pump, stop it and prevent it from being switched on again. In addition, affix a warning sign to the electrical supply disconnection device. 3. -
Page 40: Disassembly And Decommissioning
13 Disassembly and Decommissioning 13 Disassembly and Decommissioning The following steps must be taken during disassembly and decommissioning: 1. Switch off the pump and unlock the drive. 2. Turn off the power supply and secure against unintentional reactivation. 3. Disconnect the drive supply line. 4. -
Page 41: Disposal
For proper disposal, please contact a company specializing in the disposal of technical goods and instruct the company to observe the applicable disposal and environmental regulations. Schmalz is happy to assist you in finding a suitable company. EN-US · 30.30.01.00130 · 02 · 12/24... -
Page 42: Eu Conformity
15 EU Conformity 15 EU Conformity EU Declaration of Conformity The manufacturer Schmalz confirms that the vacuum pump EVE-KL described in these operating instruc- tions fulfills the following applicable EU directives: 2006/42/EC Machinery Directive 2014/30/EU Electromagnetic Compatibility 2011/65/EU RoHS Directive The following harmonized standards were applied: EN ISO 12100... - Page 43 EN-US · 30.30.01.00130 · 02 · 12/24 43 / 44...
- Page 44 At Your Service Worldwide Vacuum automation Handling systems WWW.SCHMALZ.COM/AUTOMATION WWW.SCHMALZ.COM/EN-US/VACUUM-LIFTERS- AND-CRANE-SYSTEMS J. Schmalz GmbH Johannes-Schmalz-Str. 1 72293 Glatten, Germany T: +49 (0) 7443 2403-0 schmalz@schmalz.de WWW.SCHMALZ.COM...
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