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Schmalz EVE-OG-25 F Installation And Operation Instructions Manual

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Installation and
Operation Instructions
EVE-OG-25 – 40 F
Owner's manual was created in the German language.
Please retain for future use!
© J.Schmalz GmbH
Alle Rechte vorbehalten !
30.30.01.00002
Aacher Str. 29
Status 03.2017
72293 Glatten
Index 01
Tel.: +49 7443 2403-0
Fax: +49 7443 2403-199
Seite 1 / 24

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Summary of Contents for Schmalz EVE-OG-25 F

  • Page 1 Installation and Operation Instructions EVE-OG-25 – 40 F Owner's manual was created in the German language. Please retain for future use! © J.Schmalz GmbH Alle Rechte vorbehalten ! 30.30.01.00002 Aacher Str. 29 Status 03.2017 72293 Glatten Index 01 Tel.: +49 7443 2403-0...

  • Page 2: Table Of Contents

    Inhaltsverzeichnis 1. Preface Congratulations on your purchase of the Schmalz vacuum pump. 1. Preface ..................2 With watchful observation of the field’s requirements, innovation 2. Technical Data ................ 2 and steady development Schmalz delivers modern vacuum and 3. Product Description ............... 3 pressure solutions Use ..................

  • Page 3: Product Description

    ( page 9: Conveying Condensable pump is shut down. Vapours). The conveyance of other vapours shall be agreed upon with Schmalz. In case the vacuum pump is equipped with a gas ballast (optional): The vacuum pump is intended for the placement in a non- Through the gas ballast (440) a small amount of ambient air is potentially explosive environment.

  • Page 4: Cooling

    (o, 75) operating instructions shall be read and understood. If anything through the oil supply lines (210) and injected on the suction remains to be clarified please contact your Schmalz side. representative!

  • Page 5: Noise Emission

    Seek advice from your local Make sure that the eyebolt (k, 391) is fully screwed in and packaging dealer! Schmalz uses CORTEC VCI 126 R film for the tightened by hand overseas packaging of large equipment.

  • Page 6: Installation And Commissioning

    Make sure that enough space will remain for the removal entire length is at least as large as the gas discharge (c, and the reinsertion of the exhaust filter (p, 120) 155) of the vacuum pump © J.Schmalz GmbH Alle Rechte vorbehalten ! 30.30.01.00002 Aacher Str. 29 Status 03.2017...

  • Page 7: Installation

    Make sure that the drive of the vacuum pump will not be Star Connection, multi-voltage motor (high voltage): affected by electric or electromagnetic disturbance from the mains; if necessary seek advice from the Schmalz service In case of mobile installation: ...

  • Page 8: Filling Oil

     Remove the filling plug (l, 88) Vapours). The conveyance of other vapours shall be agreed  upon with Schmalz. Fill in approx. 1.0 litres of oil  Make sure that the level is between the MIN and the MAX-...

  • Page 9: Oil Return

    Weekly: Check the vacuum pump for oil leaks - in case of Conveying Condensable Vapours leaks have the vacuum pump repaired (Schmalz service) Monthly: Check the function of the exhaust filter (p, 120) (page 11: Exhaust Filter)

  • Page 10: Checking The Oil

    ( page 14: Troubleshooting) or unsuitable check the process  operating conditions, though. If appropriate retrofit a gas ballast (Schmalz Service) and observe the chapter Conveying Condensable Vapours ( Chosing a synthetic oil instead of a mineral oil can extend the oil page 9) life.

  • Page 11: Flushing The Vacuum Pump

    Checks during Operation  Remove the discharge line, if necessary Schmalz recommends the use of a filter pressure gauge  Remove the exhaust cover (c, 155) (available as accessory,  page 21: Accessories). Without filter ...

  • Page 12: Assessment

    Make sure that the vacuum pump is shut down and locked against inadvertent start up  Prior to disconnecting pipes/lines make sure that the connected pipes/lines are vented to atmospheric pressure © J.Schmalz GmbH Alle Rechte vorbehalten ! 30.30.01.00002 Aacher Str. 29 Status 03.2017...

  • Page 13: Removal From Service

    Dismantling and Disposal Schmalz service will only accept vacuum pumps that come with a completely filled in and legally binding signed “Declaration of Contamination” 10. Removal from Service Temporary Removal from Service Prior to disconnecting pipes/lines make sure that all pipes/lines...

  • Page 14: Troubleshooting

    The oil tubing is defective or leaking Replace the connections and/or the The oil return line (j, 195) is broken tubing (replace with identically dimensioned parts only) © J.Schmalz GmbH Alle Rechte vorbehalten ! 30.30.01.00002 Aacher Str. 29 Status 03.2017...
  • Page 15 The float valve (j, 200) is stuck in open position the Float Valve) A shaft seal is leaking Replace the shaft seal ring (Schmalz service) Disassemble and reassemble the An/The exhaust valve (q, 159) is not properly exhaust valve(s) (q, 159) (Schmalz...
  • Page 16 ( page 23: Oil) or retrofit cooling Foreign objects in the vacuum pump Broken vanes (r, 22) Repair the vacuum pump (Schmalz service) Stuck bearings © J.Schmalz GmbH Alle Rechte vorbehalten ! 30.30.01.00002 Aacher Str. 29 Status 03.2017...
  • Page 17 Defective bearings Repair the vacuum pump (Schmalz service) Worn coupling element (310) Replace the coupling element (310) The vacuum pump runs very noisily Repair the vacuum pump (Schmalz service) Stuck vanes (r, 22) Use only recommended oils ( page 23: Oil)
  • Page 18 Replace a broken oil return line (j, 195) The oil return line (j, 195) is clogged or broken with an identically dimensioned line, top up oil (if necessary by Schmalz service) Flush the vacuum pump Replace the oil filter (h, 100) Replace the...

  • Page 19: Exploded View

    12. Exploded View © J.Schmalz GmbH Alle Rechte vorbehalten ! 30.30.01.00002 Aacher Str. 29 Status 03.2017 72293 Glatten Index 01 Tel.: +49 7443 2403-0 Fax: +49 7443 2403-199 Seite 19 / 24...

  • Page 20: Spare Parts

    0320 109 603 Gasket 0480 000 153 This parts list applies to a typical configuration oft he vacuum pump EVE-OG-25 F / …40 F. Depending on the specific order Hex head screw 0410 000 017 deviating parts data may apply.

  • Page 21: Spare Parts Kits

    OG-40 F) 14. Spare Parts Kits Spare parts kit Description Part No. Service kit Oil filter, exhaust filter (EVE-OG-25 F) 10.03.02.00060 and pertinent seals (EVE-OG-40 F) service kit, set of seals Overhaul kit and all overhaul parts, 0993 143 209...

  • Page 22: Oil

    5 l – Gebinde / 5 l – packaging Teilenr / Part no. 27.02.01.00056 Breiter Temperaturanwendungsbereich, Verlängerte Ölwechselintervalle Anmerkung Wide temperature application range, Extended oil change intervals © J.Schmalz GmbH Alle Rechte vorbehalten ! 3010.03.00002 Aacher Str. 29 Status 03.2017 72293 Glatten Index 01 Tel.: +49 7443 2403-0...

  • Page 23: Ec-Declaration Of Conformity

    17. EC-Declaration of Conformity © J.Schmalz GmbH Alle Rechte vorbehalten ! 3010.03.00002 Aacher Str. 29 Status 03.2017 72293 Glatten Index 01 Tel.: +49 7443 2403-0 Fax: +49 7443 2403-199 Seite 23 / 24...

  • Page 24: Schmalz World Wide

    18. Schmalz world wide Local competence with own subsidiaries Brazil Italy South Korea Tel. +55 4130720738 Tel. +39 0321 621510 Tel. +82 31 8162403 +55 4130720739 Fax +39 0321 621714 +82 31 8162404 schmalz@schmalz.com.br schmalz@schmalz.it schmalz@schmalz.co.kr Canada Japan Switzerland Tel.

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