Related Manuals for Schmalz EVE-TR 10
Summary of Contents for Schmalz EVE-TR 10
- Page 1 Operating instructions Vacuum pump EVE-TR 10/16/25/40/50, EVE- TR-X 10/16/25/40 WWW.SCHMALZ.COM EN-US · 30.30.01.00556 · 03 · 02/25 Translation of the original operating instructions...
- Page 2 Published by © J. Schmalz GmbH, 02/25 This document is protected by copyright. J. Schmalz GmbH retains the rights established thereby. Repro- duction of the contents, in full or in part, is only permitted within the limits of the legal provisions of copyright law. Any modifications to or abridgments of the document are prohibited without explicit writ- ten agreement from J. Schmalz GmbH.
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Page 3: Table Of Contents
Contents Contents 1 Important Information.......................... 5 Note on Using this Document...................... 5 The technical documentation is part of the product ................ 5 Other Applicable Documents...................... 5 Type Plate............................. 6 Symbols.............................. 6 2 Fundamental Safety Instructions ...................... 7 Intended Use ............................ 7 Non-Intended Use.......................... - Page 4 Contents Troubleshooting .......................... 32 Troubleshooting .......................... 33 10 Maintenance.............................. 35 10.1 Maintenance and Servicing....................... 35 10.2 Preparation ............................ 35 10.3 Maintenance intervals ........................ 36 10.4 Maintenance tasks .......................... 37 10.5 Conditions for Reactivation ...................... 40 11 Spare and Wearing Parts ........................... 41 12 Temporary Decommissioning........................
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Page 5: Important Information
ð Failure to follow the instructions in these Operating instructions may result in life-threatening in- juries! ð Schmalz is not liable for damage or malfunctions that result from failure to heed these instructions. If you still have questions after reading the technical documentation, contact Schmalz Service at: www.schmalz.com/services... -
Page 6: Type Plate
1 Important Information 1.4 Type Plate The type plate is permanently attached to the product and must always be clearly legible. It contains product identification data and important technical information. 4 For spare parts orders, warranty claims or other inquiries, have the information on the type plate to hand. -
Page 7: Fundamental Safety Instructions
2 Fundamental Safety Instructions 2 Fundamental Safety Instructions 2.1 Intended Use The vacuum pump evacuates air and is used to generate a vacuum. The product must be protected from weather conditions. The product is built in accordance with the latest standards of technology and is delivered in a safe oper- ating condition;... -
Page 8: Warnings In This Document
2 Fundamental Safety Instructions 2.4 Warnings in This Document Warnings warn against hazards that may occur when handling the product. The signal word indicates the level of danger. Signal word Meaning Indicates a high-risk hazard that will result in death or serious injury if not DANGER avoided. - Page 9 Spare and wearing parts that have not been approved may pose a danger to people and the device. 4 Schmalz spare and wearing parts have been checked by us to ensure they meet their technical and safety requirements. Use only Schmalz spare and wearing parts.
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Page 10: Hearing Damage
2 Fundamental Safety Instructions WARNING Risk of injury! Severe injuries due to body parts and hair (vacuum) being sucked and drawn in or due to ejected particles (pressure). 4 Wear eye protection and tight-fitting clothing during all operational work. 4 Cover long hair with a hair net. 4 Remove jewelry and rings. -
Page 11: Modifications To The Product
2.6 Modifications to the Product Schmalz assumes no liability for consequences of modifications over which it has no control: 1. The product must be operated only in its original condition as delivered. 2. Use only original spare parts from Schmalz. -
Page 12: Operating Conditions
3 Operating Conditions 3 Operating Conditions The CE conformity for the product shall become legally valid only if all the product safety requirements for the “operating conditions” (as defined in Annex I 1.7.4.2.i to Directive 2006/42/EC) formulated in this chapter have been fully implemented by the operator. Only in this case does CE conformity apply and may the device be used. -
Page 13: Product Description
• have a similar design, • have similar physical characteristics, • and are also very similar in terms of maintenance, service and start of opera- tions. VARIANTS EVE-TR 10-50 Sizes Standard EVE-TR 10 EVE-TR 16 EVE-TR 25 EVE-TR 40 EVE-TR 50 EN-US ·... -
Page 14: Vacuum Pump Components
4 Product Description VARIANTS EVE-TR-X 10-40 Pump variant -X with specially designed vanes reduces abrasion and extends vane service lives. The suction filters installed in pump variant -X have a removable cover (pre-filter), which extends the ser- vice life of the filters when cleaned regularly. Sizes Special variant EVE-TR-X10... -
Page 15: Safety Features And Protective Devices
4 Product Description 4.4 Safety Features and Protective Devices DANGER Risk of fatal injury due to defective, removed or manipulated protective de- vices 4 Check that all safety and protective devices are fully installed and functioning. The figure below shows an overview of the pump with the names of the protective devices. Motor fan hood (front of the motor) Terminal box cover (terminal box cover side) -
Page 16: Technical Data
5 Technical Data 5 Technical Data 5.1 Operating Parameters The key data for the motor used can be found on the motor type plate. EVE-TR SERIES 10 to 50 Variant EVE-TR 10 EVE-TR 16 EVE-TR 25 Max. flow rate 1 10 m³/h (50 Hz) 16 m³/h (50 Hz) 25 m³/h (50 Hz) -
Page 17: Additional Technical Data
Maximum intake air humid- 5.2 Additional Technical Data You can find the technical data sheets for the devices in the Schmalz “ControlRoom” app. The app is available for Android and iOS devices. EN-US · 30.30.01.00556 · 03 · 02/25 17 / 46... -
Page 18: Dimensions
5 Technical Data 5.3 Dimensions Variant EVE-TR 10 Version EVE-TR-X 10 18 / 46 EN-US · 30.30.01.00556 · 03 · 02/25... - Page 19 5 Technical Data Variant EVE-TR 16 Version EVE-TR-X 16 EN-US · 30.30.01.00556 · 03 · 02/25 19 / 46...
- Page 20 5 Technical Data Variant EVE-TR 25 Version EVE-TR-X 25 20 / 46 EN-US · 30.30.01.00556 · 03 · 02/25...
- Page 21 5 Technical Data Variant EVE-TR 40 Version EVE-TR-X 40 EN-US · 30.30.01.00556 · 03 · 02/25 21 / 46...
- Page 22 5 Technical Data Variant EVE-TR 50 22 / 46 EN-US · 30.30.01.00556 · 03 · 02/25...
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Page 23: Transportation And Storage
1. Compare the entire delivery with the supplied delivery notes to make sure nothing is missing. 2. Damage caused by defective packaging or occurring in transit must be reported immediately to the carrier and J. Schmalz GmbH. 6.2 Transporting the Vacuum Pump ü Wear protective work shoes and gloves. -
Page 24: Storage
6 Transportation and Storage The pump must only be attached at the eyebolts. Observe the following when doing so: • Select the appropriate hoist for the total weight to be transported. If necessary, observe the sling angle. • Secure the pump against tipping and falling. •... -
Page 25: Installation
7 Installation 7 Installation 7.1 Installation Instructions To ensure safe installation, observe the following instructions: 1. Where necessary, remove the transport guards before installing the product. 2. Install the product only using the operating parameters and under the conditions described in the “Technical Data”... -
Page 26: Mounting
(1). Mounting on the ceiling (3/overhead) or wall (4/mo- tor positioned at the bottom) is usually possible fol- lowing consultation with Schmalz. Mounting on the wall with the motor positioned at the top (2) is not permitted. The pump can be installed on solid ground without any anchoring. For installations on a substructure, at- tachment using rubber buffer elements is recommended. -
Page 27: Setting The Valve
7 Installation Dimensioning of the Suction Line The diameter of the lines must correspond to the nominal connection width at minimum. For lines longer than 2 m, the next larger cross sec- tion must be chosen. For lines longer than 5 m, we also recommend fit- ting non-return valves as close as possible to the suc- tion connection. -
Page 28: Electrical Installation
7 Installation 7.6 Electrical Installation DANGER Electrocution by live components or wires Serious injury or death! 4 Electrical installation work may only be carried out by qualified personnel. 4 Make sure that the electrical components are not live before installation, maintenance and troubleshooting. - Page 29 7 Installation 7.6.1 Electrical Connection 1. Connect the motor in accordance with the connection diagram (see the terminal box cover). 2. Consult the motor type plate for information about the permissible connection types for the motor. The motor must be protected with a motor- protection switch, for which the service factor (SF) must also be taken into account.
- Page 30 7 Installation Damage or destruction of the motor resulting from operation with the incorrect rotational direction is not covered by the warranty. 30 / 46 EN-US · 30.30.01.00556 · 03 · 02/25...
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Page 31: Operation
8 Operation 8 Operation 8.1 Switching On the Pump The pump is switched on using the switching elements in the application. Following activation, the pump switches directly to normal operating mode. There are no lower-level operating modes for setup, mainte- nance or troubleshooting. Do not start the pump until it has been properly set up, the electrical connection has been properly estab- lished and the media lines have been connected. -
Page 32: Troubleshooting
9 Troubleshooting 9 Troubleshooting 9.1 Troubleshooting Follow the detailed description of the safety instructions (> See ch. 2.5 Residual Risks, p. 8) . If troubleshooting is performed immediately after operation, the cooling time must be observed. Troubleshooting on the pump is permitted only under the following conditions: •... -
Page 33: Troubleshooting
Resistance in the supply line too high 1. Ensure that the dimensioning is in accordance with the instruction manual. Further support from Schmalz Service 2. Remove obstructions from media line. Repair supply lines if neces- sary 3. Open throttle elements if neces-... - Page 34 The fault cannot be corrected If you cannot identify any of the listed causes, send the pump to Schmalz customer service. 1. Flush the pump with air for a number of minutes (if required for safety reasons: with an inert gas) at the atmospheric pressure to clear hazardous or abrasive gases from the pump head.
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Page 35: Maintenance
10 Maintenance 10 Maintenance Follow the detailed description of the safety instructions (> See ch. 2.5 Residual Risks, p. 8) . If a maintenance task requires any protective devices to be disassembled, they must be disassembled only for the duration of the maintenance task. After the maintenance task is complete, all protective devices are to be fully installed in their designated location immediately and checked for functionality. -
Page 36: Maintenance Intervals
Protective devices Visual inspection We are happy to assist our customers with this work and with the assessment of the condition of the de- vice with help from our Schmalz Service. 36 / 46 EN-US · 30.30.01.00556 · 03 · 02/25... -
Page 37: Maintenance Tasks
10 Maintenance 10.4 Maintenance tasks The safety instructions must be strictly observed: • Use appropriate tools and handle them with care. • Use personal protective equipment to prevent injury from tools or compo- nents. • Keep the maintenance area clean and tidy. Objects left lying around are a tripping hazard. - Page 38 3. If the function of the filter is still impaired (clogged, oily, greasy or damaged) after the cleaning process, it must be replaced. Use only Schmalz original spare parts. 38 / 46 EN-US · 30.30.01.00556 · 03 · 02/25...
- Page 39 10 Maintenance The suction filters installed in the X series have a removable cover (pre-filter), which extends the service life of the filters when cleaned regularly. 4 For cleaning, remove the pre-filter from the suction filter and blow off both filters with compressed air.
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Page 40: Conditions For Reactivation
Pump variant -X with specially designed vanes reduces abrasion and extends vane service lives. The following table shows the minimum width A of the vanes: Size Minimum width A Size Minimum width A VX 4.40 28 mm EVE-TR-X10 18 mm EVE-TR 10 18 mm EVE-TR-X16 21 mm EVE-TR 16 21 mm EVE-TR-X25 28 mm EVE-TR 25 28 mm EVE-TR-X40 28 mm... -
Page 41: Spare And Wearing Parts
For information about wear and spare parts for your item, proceed as follows: 1. Load and start the Schmalz ControlRoom app. The detailed spare parts list is available here. 2. Or visit the web shop at www.schmalz.com... -
Page 42: Temporary Decommissioning
12 Temporary Decommissioning 12 Temporary Decommissioning Follow the steps below during temporary decommissioning: 1. Shutdown 2. To switch off the pump, stop it and prevent it from being switched on again. In addition, affix a warning sign to the electrical supply disconnection device. 3. -
Page 43: Disassembly And Decommissioning
13 Disassembly and Decommissioning 13 Disassembly and Decommissioning The following steps must be taken during disassembly and decommissioning: 1. Switch off the pump and unlock the drive. 2. Turn off the power supply and secure against unintentional reactivation. 3. Disconnect the drive supply line. 4. -
Page 44: Disposal
For proper disposal, please contact a company specializing in the disposal of technical goods and instruct the company to observe the applicable disposal and environmental regulations. Schmalz is happy to assist you in finding a suitable company. 44 / 46... -
Page 45: Eu Conformity
15 EU Conformity 15 EU Conformity EU Declaration of Conformity The manufacturer Schmalz confirms that the vacuum pump EVE-KL described in these operating instruc- tions fulfills the following applicable EU directives: 2006/42/EC Machinery Directive 2014/30/EU Electromagnetic Compatibility 2011/65/EU RoHS Directive The following harmonized standards were applied: EN ISO 12100... - Page 46 At Your Service Worldwide Vacuum automation Handling systems WWW.SCHMALZ.COM/AUTOMATION WWW.SCHMALZ.COM/EN-US/VACUUM-LIFTERS- AND-CRANE-SYSTEMS J. Schmalz GmbH Johannes-Schmalz-Str. 1 72293 Glatten, Germany T: +49 (0) 7443 2403-0 schmalz@schmalz.de WWW.SCHMALZ.COM...
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