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Summary of Contents for Sutcliffe Play Cableway
- Page 1 Cableway Installation Instructions CAR230 Rev 00 Page 1...
- Page 2 CAR230 Cableway Installation Instructions Read all instructions carefully before starting the assembly. Check using the Parts List and Fixing Kit List that none of the components are missing. If any parts are missing please contact our Sales Office. Plan the final position of the Cableway ensuring that there is sufficient space. See the Ground Plan for recommended impact area in accordance with EN1176-4. Excavate the foundation holes for the Start Station, the End Station and the Ramp in accordance with the Ground Plan. Ensure the Start and End Stations are the correct distance apart and the height differential of 1M is achieved. Assemble the Start and End Stations in accordance with Fig 1 and position into the foundation holes. Assemble the Ramp in accordance with Fig 2 and position into the foundation holes. Ensure all fixing bolts are securely tightened. Ensure the Start Station, the End Station and the Ramp are correctly positioned then fill the foundation holes with the required depth of concrete. Cover the impact area with a suitable surface which has a HIC of 1M or greater.
- Page 3 CAR230 Cableway Installation Instructions 10. Slide the Long Brake Spring, followed by the Cable Trolley, followed by the Short Brake Spring onto the Cable, the Cable Trolley has a braking system, the chain connector must be pulled down to thread the Cable, ensure the plastic end guards are in place at each end of the Cable Trolley. Fit the Cable Thimble to the Cable using the 4 off Wire Rope Grips. The Wire Rope Grips must be fitted the correct way round, with the bridge of the grip on the working side of the rope. Four grips must be used with a spacing of 50MM in accordance with Fig 5. Hang the Cable over the Cable Sheave at the Start Station and secure it to the Adjuster Rod with the Adjuster Pin and Split Pin in accordance with Fig 5. Thread any spare Cable into the hole at the back of the Start Station Post. 12. Secure the Brake Springs at the position shown on the Plan drawing. Fit the Seat Assembly to the Cable Trolley. Adjust the Cable tension and Seat Chain length to give a minimum seat clearance of 350mm when loaded with 69.5Kg. Do not over tighten the cable or it will put excessive strain on the structure. The sag on the cable should be 450 to 550mm in the center, the seat is supplied with extra chain links so remove some of these to obtain the correct seat clearence if required. 13. Ensure all fixings are secure and the 2 off Adjuster Nuts are tightened. Fit the Adjuster Cover in accordance with Fig 6.
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Page 4: Step Assembly
CAR230 30M Cableway Ramp Type Parts List ILLUSTRATION CODE DESCRIPTION LONG LEG CAB205 LEFT HAND LONG LEG CAB210 RIGHT HAND START STATION CAB220 POST ADJUSTER CAB057R COVER STEP CAB225 ASSEMBLY CENTRE CAB215 SPACER Rev 00 Page 4... - Page 5 CAR230 30M Cableway Ramp Type Parts List ILLUSTRATION CODE DESCRIPTION CAB255 SHORT LEG LEFT HAND SHORT LEG CAB260 RIGHT HAND CAB265 END STATION POST FIXING CAM230F Rev 00 Page 5...
- Page 6 CAR230F 30M Cableway Ramp Type Fixing Kit ILLUSTRATION CODE DESCRIPTION ILLUSTRATION CODE DESCRIPTION M10 x 30 FIX155 WSR040 SECURITY WASHER SCREW WSR050 WASHER M12 x 35 HSS615 WSR190 HEX HEAD WASHER SCREW M16 x 90 PLASTIC HHB699 CAB035 HEX HEAD...
- Page 7 CAR230F 30M Cableway Ramp Type Fixing Kit ILLUSTRATION CODE DESCRIPTION CABLEWAY CAB001 TROLLEY 1.5M START CAB002 SECTION BRAKE SPRING 3.0M END CAB003 SECTION BRAKE SPRING ADJUSTER CAB050 CABLEWAY SRE600 PENDULUM SEAT ASSY Rev 00 Page 7...
- Page 8 CAB225F Ramp Fixing Kit ILLUSTRATION CODE DESCRIPTION ILLUSTRATION CODE DESCRIPTION M10 x 30 HEX HSS510 WSR040 BOLT WASHER PLASTIC WHITE WSR420 PZS001 SERRATED BASE WASHER PLASTIC No8 x 1.1/4" DZS007 BLACK COVER STS060 SELF TAP (PAIR) Rev 00 Page 8...
- Page 9 CAR230 Cableway Installation Instructions POSTS AND LEGS BUILD UP FIG 1 HSS615 WSR050 LKN330 CAB010GAL START LEG CAB020GAL END LEG PLACE START STATION LEGS AND END STATION LEGS INTO FOUNDATION HOLES 800 x 800 x 1000 DEEP. CONCRETE TO A DEPTH OF 800 Rev 00 Page 9...
- Page 10 CAR230 Cableway Installation Instructions RAMP BUILD UP FIG 2 PZS001 1 Pair x DZS007 STS060 WSR040 HSS510 WSR420 Rev 00 Page 10...
- Page 11 CAR230 Cableway Installation Instructions HHB699 WSR190 CAB025GAL LKN340 CAB035 CAB006 CAB003 SEE NOTE CAB020GAL IMPORTANT NOTE ENSURE THAT THE CORRECT BRAKE END STATION SPRING IS FITTED. THE END STA- FIG 3 TION SHOULD BE FITTED WITH THE LONG BRAKE SPRING CAB003. WSR190 LKN340 HHB699 CAB063 START STATION FIG 4 CAB050 PLN360 Rev 00 Page 11...
- Page 12 CAR230 Cableway Installation Instructions IMPORTANT NOTE ENSURE THAT THE FOUR WIRE ROPE GRIPS ARE FITTED IN THIS ORIENTATION, WITH THE BRIDGE PART ON THE WORKING SIDE OF CABLE. SPACING BETWEEN THE GRIPS TO BE 50MM. CAB042 START STATION FIG 5 PIN550 FIX010 FIX015 FIX155 WSR040 IMPORTANT NOTE CAB057R ENSURE THAT THE CORRECT BRAKE SPRING IS FITTED. THE START STA- TION SHOULD BE FITTED WITH THE SHORT BRAKE SPRING CAB002. THREAD ANY SPARE CABLE INTO THE HOLE AT THE BACK OF THE START STATION POST. START STATION FIG 6 Rev 00 Page 12...
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Page 13: Maintenance Instructions
CAR230 Cableway Maintenance Instructions NOTE The warranty is invalidated if these instructions are not followed. Recommended Regular Inspection and Maintenance Interval Days Check stability of structure, tighten connections if required. Check all uprights at ground level for corrosion and/or rot. Replace any defective parts. Check all painted elements for damage, rub down and repaint or replace as required. Check chain/ropework assemblies for wear and damage, replace if required. Check rotating and pivot points for wear and smooth running lubricate or replace if required. Check rubber parts for wear and/or damage, replace if required. Check tension cables, adjust if required. Check wear of cables, replace if required. Check rubber safety surfaces for damage and poor performance, repair or replace if required. Check loose fill safety surfaces, remove any foreign elements, rake level and top up if required.
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