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Sutcliffe Play Pentagon Installation Instructions Manual

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Table of Contents

Pentagon
Installation Instructions
PEN100
Rev 00
Page 1

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Table of Contents
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  • Page 1 Pentagon Installation Instructions PEN100 Rev 00 Page 1...

  • Page 2: Installation Instructions

    PEN100 Unit Installation Instructions 1. Check using the Parts List that none of the components are missing. 2. Plan the final position of the play equipment ensuring there is sufficient space. 3. Sort and identify parts before assembly. 4. Excavate the foundation holes in accordance with the plan. Ensuring Curved post holes are levelled and chocked in at the bottom of the holes.
  • Page 3 PEN100 Unit Parts List Pen002 x11 Pen003 x1 Pen004 x2 Pen005 x1 Pen006 x2 (Slide Framework) Pen007 x4 Rev 00 Page 3...
  • Page 4 PEN100 Unit Parts List Pen008 x1 Pen009 x1 Pen010 x1 Pen013 x1 Pen014 x1 Rev 00 Page 4...
  • Page 5 PEN100 Unit Parts List Pen017 x1 Pen015 x1 Pen018 x1 Pen019 x1 Pen021 x2 Pen022 x2 Pen016 x1 Pen020 x1 Rev 00 Page 5...
  • Page 6 PEN100 Unit Parts List Pen023 x1 Pen026 x1 Pen038 x1 Pen029 x1 Pen024 x1 Pen027 x1 Pen031 x1 Pen028 x1 Rev 00 Page 6...

  • Page 7: Unit Parts List

    PEN100 Unit Parts List Pen031 x1 Pen034 x1 PZ.15813 x1 PZ.15825 x1 Pen039 x1 Rev 00 Page 7...
  • Page 8 PEN100 Framework Configurations Rev 00 Page 8...
  • Page 9 PEN100 Framework Fixings Standard Post to Framework. Description DZS005 DZS005 M10 Nut Cover LKN320 M10 Nyloc Nut LKN320 DZS009 M10 Step Washer WSR040 M10 Plain Washer DZS009 FIX160 M10 x 50 Security Bolt WSR040 FIX160 Post to Framework Single Sided. FIX159 WSR040 Description...
  • Page 10 PEN100 Framework Fixings Inner Framework. Description WSR040 M10 Plain Washer FIX155 M10 x 30 Security Bolt WSR040 FIX155 Capping Holes. FIX150 Cap all holes after unit is fully assembled. Description FIX150 M10 x 20 Security Bolt Rev 00 Page 10...
  • Page 11 PEN100 Deck Fixings MCS321 M10 x 35mm Rev 00 Page 11...
  • Page 12 PEN100 Installation Steps Guidance PEN002 PEN037 PEN002 PEN008 PEN007 PEN007 PEN002 PEN006 Assemble on the floor in preperation before tilting unit into the holes. Large Slide side for reference. Note: Ensure all holes are levelled to eachother and something solid is at the bottom of the hole before lifting.
  • Page 13 PEN100 Installation Steps Guidance Large Slide side for reference. Start to add the rest of the legs using the framework to brace it. Large Slide side for reference. Once all 5 Legs are up, remove the support stantion and continue building up the frame- work and platforms as per the layouts on Page 8.
  • Page 14 PEN100 Net Assemblies PEN013 WSR040 M10 Plain Washer FIX155 M10 x 30mm Security Screw MCS373 M10 x 120mm CSK Bolt PEN016 Rev 00 Page 14...
  • Page 15 PEN100 Installation Steps Guidance PEN019 1. Lift PEN017 up and out. 2. Slot PEN019 into the slots in Deck (PEN017) PEN017 3. Finally position Deck (PEN017) back onto the framework. Large Slide side for reference. Finally, add all panelling and metalwork activities.
  • Page 16 PEN100 Installation Steps Guidance Front View Right View Back View Left View Rev 00 Page 16...

  • Page 17: Panel Assembly

    PEN100 Panel Assembly General Panels are attached to General Panels are attached to framework using M10 x 35mm framework using M10 x 35mm CSK Bolts unless specified. CSK Bolts unless specified. MCS321 M10 x 35mm CSK Bolt Hand Hold Fixings: Hand Hold Fixings: MCS335 DZS005...
  • Page 18 PEN100 Plastic Slides Assembly 1. Ensure the slide opening is 1. Ensure the slide opening is in line with the deck platform in line with the deck platform for a smooth transition for the for a smooth transition for the 2.
  • Page 19 PEN100 Plastic Slides Assembly When assembling slide sections, When assembling slide sections, Mounting the Slide Supports: Mounting the Slide Supports: start from the top and work down start from the top and work down the slide. the slide. 2.4m Slide Support Positions: 2.4m Slide Support Positions: 1.6m Slide Support Position: 1.6m Slide Support Position:...

  • Page 20: Equipment Assembly

    PEN100 Equipment Assembly Puzzle Climber: Puzzle Climber: WSR040 M10 Plain Washer FIX158 M10 x 35mm Security Screw PEN024 1.6m Climbing Wall: 1.6m Climbing Wall: MCS321 M10 x 35mm CSK Bolt PEN027 DZS005 M10 Nut Cover LKN320 M10 Nyloc Nut DZS009 MCS350 M10 Step Washer M10 x 60mm...
  • Page 21 PEN100 Equipment Assembly Climbing Nodules DZS005 XZA020 Nut Cover MCS355 M10 x 65mm LKN320 CSK Bolt M10 Nyloc Nut DZS009 Step Washer Rev 00 Page 21...

  • Page 22: Maintenance Instructions

    PEN100 Unit Maintenance Instructions NOTE The warranty is invalidated if these instructions are not followed. All wood needs annual inspection and retreatment where required. Recommended Regular Inspection and Maintenance Interval Days Check stability of structure, tighten connections if required. Check all uprights at ground level for corrosion and/or rot. Replace any defective parts.

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Pen100

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