Table of Contents
Advertisement
Quick Links
Operating instructions
Metering pump
Orlita
Evolution mikro, EMFa / EMHa
â
These operating instructions form part of combined documentation and, as such, are only valid if used in conjunction with
the other documents.
Target group: trained, qualified personnel, unless otherwise required.
Please carefully read these operating instructions before use. · Do not discard.
The operator shall be liable for any damage caused by installation or operating errors.
The latest version of the operating instructions are available on our homepage.
981089
Original operating instructions (2006/42/EC)
EN
Version: BA ORL 013 04/25 EN
Advertisement
Table of Contents
Related Manuals for ProMinent Orlita Evolution mikro EMFa
Summary of Contents for ProMinent Orlita Evolution mikro EMFa
- Page 1 Operating instructions Metering pump Orlita Evolution mikro, EMFa / EMHa â These operating instructions form part of combined documentation and, as such, are only valid if used in conjunction with the other documents. Target group: trained, qualified personnel, unless otherwise required. Please carefully read these operating instructions before use.
- Page 2 Supplemental directives Supplementary information Read the following supplementary information in its entirety! Should you already know this information, you will benefit more from referring to the operating instructions. The following are highlighted separately in the document: Enumerated lists Fig. 1: Please read! Operating guidelines ð...
-
Page 3: Table Of Contents
Table of contents Table of contents Functional description..............5 1.1 Overview of equipment / control elements......6 1.2 Nameplate (dummy)..............6 1.3 Scope of delivery..............7 1.3.1 Scope of delivery of the Evolution mikro (ATEX)....7 Safety section.................. 8 2.1 Labelling of Warning Information..........8 2.2 User qualification.............. - Page 4 Table of contents 9.2 Hydraulic faults..............42 9.3 Electrical faults..............43 Decommissioning and disposal............. 44 10.1 Decommissioning..............44 10.2 Disposal................45 Technical data................46 11.1 Reproducibility, dosing precision and linearity....46 11.2 Particle size................. 46 11.3 Performance data..............47 11.3.1 Evolution mikro EMFa............47 11.3.2 EMHa (metal diaphragm)..........
-
Page 5: Functional Description
Functional description Functional description Interface to the linear motor Hydraulic block hydraulic oil Hydraulic block Diaphragm Dosing head Delivery chamber of the liquid end Slide rod Diaphragm return spring Piston The "Orlita Evolution mikro" micro-metering pump is a hydraulic diaphragm metering pump with an electronically controlled linear motor as a direct drive. -
Page 6: Overview Of Equipment / Control Elements
Controller C1100 / 1150 10 Suction valve Motor housing 11 Liquid end Oil inspection window 12 Discharge valve 1.2 Nameplate (dummy) ProMinent GmbH Type Im Schuhmachergewann 5-11 Material number D-69123 Heidelberg, Germany Serial number Tel. +49 (0)6221/842-0 Power supply Made by ProMinent Week/Year... -
Page 7: Scope Of Delivery
Functional description 1.3 Scope of delivery 1.3.1 Scope of delivery of the Evolution mikro (ATEX) ProMinent Heidelberg ATEX zone 1 Non-ATEX Control cabinet / skid 1 Pump 2 Cable 3 Controller 3 Controller Pt1000 temperature signal Fig. 2: Scope of delivery of the Evolution mikro (ATEX) -
Page 8: Safety Section
Safety section Safety section 2.1 Labelling of Warning Information Introduction These operating instructions provide information on the technical data and functions of the product. These operating instructions provide detailed warning information and are provided as clear step-by-step instructions. The warning information and notes are categorised according to the fol‐ lowing scheme. -
Page 9: User Qualification
Safety section 2.2 User qualification WARNING! Danger of injury with inadequately qualified personnel The operator of the system / equipment is responsible for ensuring that the qualifications are fulfilled. If inadequately qualified personnel work on the unit or loiter in the hazard zone of the unit, this could result in dangers that could cause serious injuries and material damage. -
Page 10: Intended Use
Observe the general limitations with regard to viscosity limits, chem‐ ical resistance and density - see also the ProMinent Resistance List (in the Product Catalogue or at www.prominent.com)! The pump is not intended for private use. -
Page 11: Safety Information
Safety section 2.6 Safety information Safety information WARNING! Danger from hazardous substances! Possible consequence: fatal or very serious injuries. When handling hazardous substances, please ensure that you have read the latest material safety data sheets provided by the manufacturer of the hazardous sub‐ stances. - Page 12 – Take into account the resistance of the wetted mate‐ rials and the ProMinent Resistance List when selecting the feed chemical - see the ProMinent Product Catalogue or visit ProMinent. Information in the event of an emergency In the event of an electrical accident, disconnect the mains cable from the mains/power supply or press the emergency cut-off switch fitted on the side of the system.
-
Page 13: Safety Equipment
Safety section 2.7 Safety equipment Labels The labels on the pump housing must be kept legible at all times. Danger of tipping over Magnetic field Hot surface 2.8 Sound pressure level Sound pressure level Sound pressure level LpA < 70 dB according to EN ISO 20361 at maximum stroke length, maximum stroke rate, maximum back pressure (water) -
Page 14: Storage, Transport And Unpacking
Storage, transport and unpacking Storage, transport and unpacking User qualification: trained person / qualified personnel Ä Chapter 2.2 ‘User qualification’ on page 9 WARNING! Only return metering pumps for repair in a cleaned state and with a flushed liquid end - refer to "Decommis‐ sioning! Only return metering pumps with a completed Decon‐... -
Page 15: Ambient Conditions
Storage, transport and unpacking B1219 Fig. 3: Using the transport locking pin (1) A) Transport position (the rotor is secured to prevent it from moving, oil cannot drain out); pin is screwed in at the centre of the plate. B) Parked position (during operation); transport locking pin is screwed in at the edge of the plate. -
Page 16: Assembly
Assembly Assembly User qualification: trained and qualified personnel / elec‐ trical technician Ä Chapter 2.2 ‘User qualification’ on page 9 WARNING! In areas at risk from explosion: perform all work in the absence of an explosive atmosphere. Select a clean place. Compare the dimensions on the dimensional drawing with those of the pump. -
Page 17: Fastening
Assembly 4.3 Fastening Dosing rate too low Vibrations can disturb the valves of the liquid end. – Secure the metering pump so that no vibrations can occur. Take the dimensions of the fastening holes from the appropriate dimensional or data sheets. Use 3 suitable screws to fix the hydraulic block (pump base) to the supporting floor. -
Page 18: Installation
Installation Installation User qualification: trained qualified personnel Ä Chapter 2.2 ‘User qualification’ on page 9 5.1 Installation, hydraulic WARNING! Danger from hazardous substances! Possible consequence: fatal or very serious injuries. When handling hazardous substances, please ensure that you have read the latest material safety data sheets provided by the manufacturer of the hazardous sub‐... -
Page 19: Basic Installation Notes
The suction line must be a minimum of 1.5 times larger than the inner diameter of the valve, as it could other‐ wise result in the loss of performance by the pump or a pump fault. Check each individual case or contact ProMinent. - Page 20 Check each individual case or contact ProMinent. Tab. 2: Legend for hydraulic diagram Symbol Explanation...
-
Page 21: Installation, Electrical
Installation 5.2 Installation, electrical User qualification: Electrical technician Ä Chapter 2.2 ‘User qualification’ on page 9 With ATEX pumps: perform all work in the absence of an explosive atmos‐ phere. What requires electrical installation?: Motor, controller, cable Diaphragm monitor, electrical (optional) Earthing lines (to be provided on site) Potential equalisation lines (to be provided on site, prescribed in the area at risk from explosion) -
Page 22: Diaphragm Monitor (Optional)
Installation Connect terminal X4.5 permanently to 24 V DC. ð The motor moves into the home position. The control program starts, the motor starts up, and determines the zero point. In the home position, the motor rotor is at the top (displacement stroke length "0"). -
Page 23: Communication Scheme / Cabling
Installation 5.2.7 Communication scheme / cabling ProMinent Heidelberg 24 V DC, max. 30 W (controller power supply) 24 V DC, max. 0.4 kW (motor power supply) Controller power supply Output / input 1 x analogue input 0/2-10 V or analogue signal via potentiometer... - Page 24 Installation The temperature relay must be provided by the cus‐ tomer. Information on this can be found on the LinMot website . 5.2.7.2 Controller control terminals X4.9 only works with an analogue signal of 0 - 10 V. Ä Chapter 13 ‘Electrical diagrams’ For more information, see on page 59 .
- Page 25 Installation Operation is only permitted in conjunction with a temperature relay, set to 100 °C, and with a power contactor. The external temperature relay is described in the LinMot installation Ä Chapter 13 ‘Electrical diagrams’ instructions (ATEX motor), see on page 59 . A3434 Fig.
-
Page 26: Commissioning And Operation
Commissioning and operation Commissioning and operation User qualification: trained qualified personnel Ä Chapter 2.2 ‘User qualification’ on page 9 WARNING! Danger from hazardous substances! Possible consequence: fatal or very serious injuries. When handling hazardous substances, please ensure that you have read the latest material safety data sheets provided by the manufacturer of the hazardous sub‐... - Page 27 Commissioning and operation ATEX pump Fit the motor cable to the pump. The front surface must face upwards. The tightening torque is 5 Nm and is tightened with spanner size 27. NOTICE! The motor plug must be connected to the cable by tightening the cable plug as far as the stop.
-
Page 28: Immediately After Commissioning
Commissioning and operation Checking the hydraulic components Check the suction and pressure lines and the liquid end with valves for leak-tightness, and tighten if necessary. Check whether the necessary flushing pipes or vent lines are con‐ nected. Checking the oil level When the pump is cold and stationary, check whether the oil level is visible in the top half of the oil inspection window. -
Page 29: H After Commissioning
Commissioning and operation Is the stroke preferably set to 60 mm when priming? Do the pressure surges of the pump adversely affect the installa‐ tion? Install a pulsation damper if you need to. 6.3 0.5 h ... 1 h after commissioning Is oil leaking somewhere? Has the oil level dropped? Does the liquid end become dangerously hot in high ambient tem‐... -
Page 30: Maintenance
Maintenance Maintenance User qualification: trained and qualified personnel, unless otherwise stated Ä Chapter 2.2 ‘User qualification’ on page 9 WARNING! Danger from hazardous substances! Possible consequence: fatal or very serious injuries. When handling hazardous substances, please ensure that you have read the latest material safety data sheets provided by the manufacturer of the hazardous sub‐... -
Page 31: Inspection
Interval Inspection point 10 million motion cycles: Check for bearing play, abrasion and smooth running. Contact Prominent Service. Check whether the surface of the rotor is clean – clean if necessary. Check whether the surface of the rotor is scratched. A scratched rotor needs to be replaced. -
Page 32: Maintenance Work
Maintenance Interval Inspection point Re-tighten the threaded joint (tightening torque: 5 Nm). Check whether the external bearings are still firmly screwed to the stator without gaps (tight‐ ening torque: 6 Nm). Check that there are no thick layers of dust on the motor housing and external bearings. Heavy layers of dust interfere with heat radiation. -
Page 33: Changing The Hydraulic Oil
Maintenance 7.3 Changing the hydraulic oil WARNING! Risk of burns due to hot hydraulic oil The hydraulic oil may become very hot when the pump is exposed to extensive loading. – When draining oil, avoid contact with the oil running out. -
Page 34: Cleaning Valves
Maintenance 7.4 Cleaning valves Cleaning a discharge valve (double ball) Individual components can fall out and become dam‐ aged when removing the discharge and suction valves. Clean the discharge and suction valves only one after another, as the valves cannot be differentiated by the arrow markings. - Page 35 Maintenance They are always fitted vertically, with the suction valve at the bottom and the discharge valve at the top. When fitting the dosing head, the discharge valve is at the top and the diaphragm monitor is at the top left (with the head screws visible).
-
Page 36: Replacing The Diaphragm
37 and Fig. 23 top up with oil. To ensure trouble-free operation, ProMinent advises against reusing the diaphragm after the dosing head has been dismantled. ProMinent also recommends replacing the O-ring behind the support disc as well as the diaphragm, see... -
Page 37: Replacing The Pressure Relief Valve
Maintenance Tab. 3: Torque stages for dosing head screws Material 1st stage * 2nd stage 3rd stage 4th stage 5th stage 6th stage Displacement body Ø3 EMFa (4 x M16) 5 Nm 10 Nm 20 Nm 60 Nm 120 Nm 120 Nm Ø6 EMFa ( 4 x M 12) 5 Nm... -
Page 38: Repairing The Diaphragm Monitor
Repairing the diaphragm monitor Repairing the diaphragm monitor The EMFa liquid end with PTFE multi-layer diaphragm features a dia‐ phragm monitor. The following options are available: Visual display Contact manometer Electrical pressure switch 8.1 Checking the visual display B1316 Fig. 24: Visual display Regularly clean the display. - Page 39 Repairing the diaphragm monitor Replacing the separating diaphragm of the diaphragm monitoring sensor Disconnect the diaphragm monitoring sensor from the power supply. When changing the diaphragm, unscrew the diaphragm monitoring sensor from the dosing head. Grip the top part (2) of the diaphragm monitoring sensor. Hold the sensor body (5) in place with an open-ended spanner.
-
Page 40: Diaphragm Monitoring Sensor For Atex Pump
Repairing the diaphragm monitor 8.3 Diaphragm monitoring sensor for ATEX pump ATEX pump When changing the diaphragm, unscrew the diaphragm monitoring sensor from the dosing head. Check that the monitor does not indicate Using a blunt insulating pin (Ø 2 ... 3 mm, no sharp edges), press it any damage to the diaphragm: into the channel of the diaphragm monitoring sensor. - Page 41 The operator must do everything possible to prevent a fire or explo‐ sion in the event of a diaphragm rupture and also with leaking valve connectors / leaking pipes. Here are a few useful ProMinent hints for the safe installation of your pump: Example 1: Only operate the pump at most in ATEX Zone 1.
-
Page 42: Troubleshooting
9.1 Mechanical faults Fault Possible cause Remedy Noise developing from the housing Too great axial play of the displace‐ Contact ProMinent Service ment body Rotor hitting the housing Contact ProMinent Service Rotor is sluggish Different lubricants have become Contact ProMinent Service... -
Page 43: Electrical Faults
Troubleshooting Fault Possible cause Remedy Hydraulic oil level is too low Raise the hydraulic oil level to a normal level, see Ä ‘Checking the oil level’ on page 28 Pump meters too little across the Insufficiently vented hydraulic system Vent the hydraulics, Ä... -
Page 44: Decommissioning And Disposal
Decommissioning and disposal Decommissioning and disposal User qualification: trained qualified personnel Ä Chapter 2.2 ‘User qualification’ on page 9 WARNING! Danger from hazardous substances! Possible consequence: fatal or very serious injuries. When handling hazardous substances, please ensure that you have read the latest material safety data sheets provided by the manufacturer of the hazardous sub‐... -
Page 45: Disposal
Decommissioning and disposal 10.2 Disposal WARNING! The motor rotor contains a very strong magnet. The magnet can interfere with pacemakers and other electrical equipment. – Maintain a minimum distance of 250 mm from the magnet. WARNING! The motor rotor contains a very strong magnet. When removed, the magnet can attract magnetic objects with great force. -
Page 46: Technical Data
Technical data Technical data Always note the technical data on the nameplate, the pump data sheet supplied, and the other applicable documents provided. Their information has priority over the information given in this chapter. Only with "M - modified" version: Please observe the "Supplementary information for modified version"... -
Page 47: Performance Data
Technical data 11.3 Performance data 11.3.1 Evolution mikro EMFa Evolution mikro EMFa 24 V DC / 72 V DC Piston Max. Max. pump capacity at 60 mm piston stroke Stroke Suction pres‐ volume lift In l/h at strokes/min sure theoret‐ ical ml/stroke m water... -
Page 48: Emha (Metal Diaphragm)
Technical data 11.3.2 EMHa (metal diaphragm) Evolution mikro EMHa 24 V DC / 72 V DC Piston Max. Max. Max. pump capacity in l/h at strokes/min Stroke Suc‐ piston pres‐ volum tion lift stroke sure theo‐ retical stroke water colum 0.297 0.297 0.297... -
Page 49: Weight
Technical data 11.5 Weight Tab. 5: Approximate pump weight of the EMFa (PTFE diaphragm) without base plate in kg Housing material EMFa EMFa EMFa (ATEX) EMFa (ATEX) Piston Ø3 Piston Ø6 Piston Ø3 Piston Ø6 1.4404 32.5 34.5 Tab. 6: Approximate pump weight of the EMHa (metal diaphragm) without base plate in kg Housing material EMHa EMHa (ATEX) -
Page 50: Air Humidity
Technical data Dosing head material Material abbrevia‐ Min. temp. Max. temp. Max. temp. tion EMFa / EMHa EMFa EMHa PVDF -20 °C +65 °C +65 °C PTFE + carbon -20 °C +50 °C +50 °C * not with ATEX 11.7.2 Air humidity Specification Value... - Page 51 Technical data Contact Seal Top part Separating diaphragm 3a Seat Plate Body The contact is configured as an N/C. The contact is potential-free. For safety reasons, we recommend connecting to – protective low voltage, e.g. in accordance with EN 60335-1 (SELV ). The poles of the cable can be connected as –...
-
Page 52: Safety Relief Valve (Evolution Mikro)
Technical data 11.10 Safety relief valve (Evolution mikro) Opening pressures at the respective pressure stages: Pressure stage* 10 bar 25 bar 40 bar 64 bar 80 bar 100 bar 160 bar 250 bar Drip/opening pres‐ 11 bar 28 bar 44 bar 70 bar 88 bar 110 bar... -
Page 53: Drive Control
Technical data Two PT1000 sensors are built into the motor for temperature monitoring. These protect the motor from overheating in the event of an overload. The controller evaluates these temperatures. Normal operation goes up to +80 °C. If the temperature inside the motor rises to +85 °C, a warning is issued. - Page 54 With controlC1150 ProfiNetonly the basic configuration is loaded, con‐ sisting of motor data and cable length. This controller is not programmed by ProMinent and must be programmed by the customer via the PLC. Information and documentation on control with a PLC can be obtained from ProMinent and on the controller manufacturer's website www.shop.linmot.com (®...
-
Page 55: Technical Features
Technical data Fig. 30: Dimensions 11.16 Technical features Metering Pump NOTICE! Note the technical data on the nameplate, the pump data sheet supplied, and the other applicable documents pro‐ vided. Their information has priority over the information given in this chapter. - Page 56 Technical data Oscillating metering pump with hydraulically deflected diaphragm. A single pump, with one dosing head. Theoretical maximum stroke volume (at 60 mm stroke): – Ø3 ® 0.424ml/stroke – Ø6 ® 1.696ml/stroke Theoretical, maximum intended rod force for continuous operation without overheating the motor = 180 N Stroke rates: up to 200 strokes/min Displacement body stroke length: variable from 0 to 60 mm...
-
Page 57: Nominal Width (Inner Diameter) Of The Suction Line
Technical data 11.17 Nominal width (inner diameter) of the suction line Installation recommendation for the selection of the suction line pipe or hose. Water-like medium up to 200 strokes/min: Pump type DV/SV valves Internal ∅ of suction line EMFa piston ∅3 DN3 / DN3 ∅5 ... -
Page 58: Dimensional Drawing, Example
Dimensional drawing, example Dimensional drawing, example Sample dimensional drawing Please use the dimensional drawing enclosed with the documentation for the dimensions specific to your particular pump. Compare the dimensions on the dimensional drawing with those of the pump. All dimensions are in mm. P_ORL_0087_SW 40433074 Fig. -
Page 59: Electrical Diagrams
Electrical diagrams Electrical diagrams Standard electrical diagram AnIn- X4.11 AnIn+ X4.10 AnIn X4.9 In X4.8 In X4.7 In X4.6 In X4.5 Out X4.4 Out X4.3 +24VDC Shield 2+/W 1-/V PGND 1+/U PWR+ Fig. 32: Electrical diagram for Evolution Mikro standard interface... - Page 60 Electrical diagrams NOTICE! Evolution Mikro standard pump interface Please note the information on the power supply in column 1 of the circuit diagram. If the power supply pro‐ vides less power (amps) than specified in column 1 of the circuit diagram, this will result in a loss of perform‐ ance or even a functional failure.
- Page 61 Electrical diagrams ATEX electrical diagram AnIn- X4.11 AnIn+ X4.10 AnIn X4.9 In X4.8 In X4.7 In X4.6 In X4.5 Out X4.4 Out X4.3 +24VDC Shield 2+/W 1-/V PGND 1+/U PWR+ Fig. 33: Electrical diagram for Evolution Mikro ATEX interface...
- Page 62 Electrical diagrams NOTICE! ATEX pump: Please note the information in column 4 of the circuit dia‐ gram regarding the power supply. If the power supply provides less power (amps) than specified in column 1 of the circuit diagram, this will result in a loss of perform‐ ance or even a functional failure.
-
Page 63: Earthing / Potential Equalisation Drawings For The Evolution Mikro
Earthing / potential equalisation drawings for the Evolution mikro Earthing / potential equalisation drawings for the Evolution mikro Fig. 34: Earthing / potential equalisation drawings for the Evolution mikro EMFa Standard EMHa ATEX Temperature Controller earthing Pump earthing Controller earthing Pump earthing Only with plastic dosing head: connect the diaphragm rupture indi‐... -
Page 64: Ordering Information
Ordering information Ordering information 15.1 General EMFa Tab. 10: Type Ø 3 Wear part Order no. Sealing set for Evo mikro EMFa Ø 3* 1115335 PTFE multi-layer safety diaphragm Ø 3 spring balancer 4462 / PTFE 1121221 Double ball valve DN3C 1.4404 / Al2O3 1035931 Tab. - Page 65 Ordering information Hydraulic oil Name Volume Order no. Shell Tellus S2V32 1050416...
-
Page 66: List Of Other Applicable Documents
List of other applicable documents List of other applicable documents Tab. 13: Together with these operating instructions and the documents supplied, the operating instructions of the fol‐ lowing components apply, depending on your order – and, with ATEX designs, a type examination certificate for each: Components Standard linear motor - type: P01-48x240/90x240 ATEX linear motor - type: P01-48x240F/80x80-HP-EX-E... -
Page 67: Declaration Of Conformity
In accordance with the DIRECTIVE 2006/42/EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL, Appendix I, BASIC HEALTH AND SAFETY REQUIREMENTS, section 1.7.4.2. C. ProMinent GmbH Im Schuhmachergewann 5 - 11 D - 69123 Heidelberg, Germany, hereby declare that the product specified below complies with the relevant basic health and safety requirements of the EC Directive on the basis of its functional concept and design and in the version marketed by us. -
Page 68: Atex Declaration Of Conformity
In accordance with DIRECTIVE 2006/42/EC OF THE EUROPEAN PAR‐ LIAMENT AND OF THE COUNCIL, Appendix I, BASIC HEALTH AND SAFETY REQUIREMENTS, section 1.7.4.2. C. ProMinent GmbH Im Schuhmachergewann 5 - 11 D - 69123 Heidelberg, Germany, hereby declare that the product specified below complies with the relevant basic health and safety requirements of the EC Directive on the basis of its functional concept and design and in the version marketed by us. -
Page 69: Atex Declaration Of Conformity
In accordance with DIRECTIVE 2006/42/EC OF THE EUROPEAN PAR‐ LIAMENT AND OF THE COUNCIL, Appendix I, BASIC HEALTH AND SAFETY REQUIREMENTS, section 1.7.4.2. C. ProMinent GmbH Im Schuhmachergewann 5 - 11 D - 69123 Heidelberg, Germany, hereby declare that the product specified below complies with the relevant basic health and safety requirements of the EC Directive on the basis of its functional concept and design and in the version marketed by us. - Page 72 ProMinent GmbH Im Schuhmachergewann 5 - 11 69123 Heidelberg Germany Telephone: +49 6221 842-0 Fax: +49 6221 842-419 Email: info@prominent.com Internet: www.prominent.com 981089, 2, en_GB © 2025...
Need help?
Do you have a question about the Orlita Evolution mikro EMFa and is the answer not in the manual?
Questions and answers