Tronair 06-5025-1512 Operation & Service Manual

Reservoir servicing unit

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Operation & Service Manual
Model: 06-5025-1512
Reservoir Servicing Unit
06/2002 - AC - Rev. 02
Includes Illustrated Parts List
Tronair, Inc.
1 Air Cargo Pkwy East
Swanton, Ohio 43528
USA
Telephone: (419) 866-6301
800-426-6301
Fax: (419) 867-0634
Web Site: www.tronair.com E-mail: sales@tronair.com

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Summary of Contents for Tronair 06-5025-1512

  • Page 1 Operation & Service Manual Model: 06-5025-1512 Reservoir Servicing Unit 06/2002 - AC - Rev. 02 Includes Illustrated Parts List Tronair, Inc. 1 Air Cargo Pkwy East Swanton, Ohio 43528 • Telephone: (419) 866-6301 800-426-6301 Fax: (419) 867-0634 Web Site: www.tronair.com E-mail: sales@tronair.com...
  • Page 3: Table Of Contents

    Model: 06-5025-1512 Reservoir Servicing Unit TABLE OF CONTENTS PAGE General Description ............................1 Specifications ..............................1 Features ................................1 Options................................1 Preparation For Use ............................1 Nitrogen Bottle Installation ..........................2 Operation ................................2 Maintenance ..............................3 Filters ................................3 Service ................................3 Trouble Shooting ............................3 Option 06 Nitrogen Service..........................3 10.0...
  • Page 5: General Description

    GENERAL DESCRIPTION The Tronair Reservoir Service Unit is a compact unit primarily designed to provide a source of clean fluid for filling reservoirs. It is not intended to perform any pressure testing tasks.
  • Page 6: Nitrogen Bottle Installation

    Model: 06-5025-1512 Reservoir Servicing Unit NITROGEN BOTTLE INSTALLATION 1. Position Nitrogen bottle in front of bottle clamp. 2. Position bottle stop away from bottle clamp. 3. Rotate bottle clamp to vertical position and clamp securely around standard 230 cubic foot (6.5 cubic centimeters) Nitrogen bottle.
  • Page 7: Maintenance

    Model: 06-5025-1512 Reservoir Servicing Unit MAINTENANCE General: Maintain 45 to 50 psi (3.1 to 3.4 bar) tire pressure and grease wheel bearings quarterly. FILTERS The 2 micron hydraulic fluid filter is non-bypass. This means if the filter becomes clogged, no fluid will pass through it to the output hose.
  • Page 8: Option 08 Shop Air

    Model: 06-5025-1512 Reservoir Servicing Unit 11.0 OPTION 08 SHOP AIR The shop air option (Option 08) allows the unit to be powered by customer supplied shop air instead of the on-board Nitrogen bottle. A quick disconnect air fitting is provided on the unit with this option for connecting shop air to the cart.
  • Page 9: Z-2853 Input Hose Assembly

    Model: 06-5025-1512 Reservoir Servicing Unit Z-2853 Input Hose Assembly When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product. ITEM PART NUMBER DESCRIPTION 1 ....PC-1001 ........... Nut ................... 1 2 ....PC-1000 ........... Nipple, Inlet..............1 3 ....
  • Page 10: Z-2843 Filter Assembly

    Model: 06-5025-1512 Reservoir Servicing Unit Z-2843 Filter Assembly When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product. ITEM PART NUMBER DESCRIPTION 1 ....N-2005-14-S ........Elbow, Male ..............1 2 ....N-2202-09-S ........Adaptor, Female Pipe ............2 3 ....
  • Page 11: Z-2839 Desiccant Filter Assembly

    Model: 06-5025-1512 Reservoir Servicing Unit Z-2839 Desiccant Filter Assembly When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product. ITEM PART NUMBER DESCRIPTION 1 ....PC-1056 ........... Desiccant, (3) 1/4 lb bags ........... Ref. 2 ....N-2443-07 ........Connector, Male .............. 1 3 ....
  • Page 12: Parts List

    Model: 06-5025-1512 Reservoir Servicing Unit Parts List When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product. REPLACEMENT PARTS ITEM PART NUMBER DESCRIPTION 2 ....Z-1217 ..........Assembly, Wheel Tire and Bearing ......... 2 REPLACEMENT KITS ITEM...
  • Page 13: Reservoir Servicing Unit Replacement Hoses & Internal Components

    Model: 06-5025-1512 Reservoir Servicing Unit Parts List When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product. ITEM PART NUMBER DESCRIPTION 1 ....TF-1012*48.0 ........Hose, 1/4" Polyethylene (48" long)........1 2 ....TF-1084-02*60.0 ......Assembly, Hose (#8 Mineral Base, 60" long) ....1 3 ....
  • Page 14: Reservoir Servicing Unit External Replacement Part & Kits

    Model: 06-5025-1512 Reservoir Servicing Unit Parts List When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product. Reference Illustration on Page 11. REPLACEMENT PARTS ITEM PART NUMBER DESCRIPTION 12 ....Z-4878-01 ......... Weldment, Steering Axle ..........1 13 ....
  • Page 15: Parts List Illustration

    Model: 06-5025-1512 Reservoir Servicing Unit Parts List Illustration Reference Parts List on Page 10. 06/2002 - AC - Rev. 02 - 11 -...
  • Page 16: Option 07 Reservoir Filling

    Model: 06-5025-1512 Reservoir Servicing Unit Option 07 Reservoir Filling When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product. ITEM PART NUMBER DESCRIPTION 1 ....Z-2851 ..........Assembly, Tube Mount ............ 1 4 ....Z-2163-03 ......... Assembly, Bung, Fitting (Viton) ........1 ....
  • Page 17: Option 08 Z-2844 Check Valve Assembly

    Model: 06-5025-1512 Reservoir Servicing Unit Option 08 Z-2844 Check Valve Assembly When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product. ITEM PART NUMBER DESCRIPTION 1 ....HC-1080 ........... Valve, Check ..............2 2 ....TF-1043-01*22.0 ......Assembly, Hose (#4 MB, 22" long) ......... 1 3 ....
  • Page 18: Option 09 Z-2850 Output Hose Assembly

    Model: 06-5025-1512 Reservoir Servicing Unit Option 09 Z-2850 Output Hose Assembly When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product. ITEM PART NUMBER DESCRIPTION 1 ....HC-1635 ........... Valve, Control ..............1 2 ....N-2009-11-S ........Connector, Male .............. 1 3 ....
  • Page 19 APPENDIX I Instrument Certification Notice...
  • Page 21 Re-calibration should be done on a periodic basis as dictated by the end user's quality system or other overriding requirements. Note that Tronair, Inc. does not supply certificates of calibration on flow meters or pyrometers unless requested at the time of placed order. These instruments are considered reference indicators only and are not critical to the test(s) being performed on the aircraft.
  • Page 23 APPENDIX II Lincoln Pump Service & Operating Manual...
  • Page 45 APPENDIX III Harris Instruction Manual...

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