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Summary of Contents for Tronair 06-5038-9B00
- Page 1 OPERATION & SERVICE MANUAL Models: 06-5038-9B00 06-5038-9B00-A1 Reservoir Servicing Unit 02/2019 – Rev. 12 Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
- Page 2 REVISION DATE TEXT AFFECTED 08/2008 Modified Regulator Assembly Parts List 08/2009 Revised General Component Locations illustration, Hydraulic Schematic, and Return Back Pressure Valve Assembly Parts List 06/2014 Modified General Components Locations 09/2017 Major revision 11/2018 Modified 6.0 Maintenance, 10.0 Appendices and Parts List 02/2019 Modified Parts List...
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Page 3: Table Of Contents
Models: 06-5038-9B00, 06-5038-9B00-A1 Reservoir Servicing Unit TABLE OF CONTENTS PAGE General Component Locations ..............................1 Regulator Panel Controls ................................2 Hydraulic Schematic .................................. 3 PRODUCT INFORMATION .............................. 4 DESCRIPTION ..............................4 MODEL & SERIAL NUMBER ..........................4 MANUFACTURER .............................. 4 SPECIFICATIONS .............................. -
Page 4: General Component Locations
Models: 06-5038-9B00, 06-5038-9B00-A1 Reservoir Servicing Unit General Component Locations 02/2019 | Rev. 10 Page | 1... -
Page 5: Regulator Panel Controls
Models: 06-5038-9B00, 06-5038-9B00-A1 Reservoir Servicing Unit Regulator Panel Controls 02/2019 | Rev. 10 Page | 2... -
Page 6: Hydraulic Schematic
Models: 06-5038-9B00, 06-5038-9B00-A1 Reservoir Servicing Unit Hydraulic Schematic 02/2019 | Rev. 10 Page | 3... -
Page 7: Product Information
Only Tronair OEM replacement parts shall be used. PRODUCT INFORMATION DESCRIPTION The Tronair Reservoir Servicing Unit (RSU) is a compact unit primarily designed to provide a source of clean, pressurized fluid for filling reservoirs. MODEL & SERIAL NUMBER... -
Page 8: Preparation For Use
Models: 06-5038-9B00, 06-5038-9B00-A1 Reservoir Servicing Unit PREPARATION FOR USE CAUTION! Maximum towing speed is 10 MPH. The unit is shipped fully assembled, and only the following steps are required to make it operational: Install standard 230 cu. ft. Nitrogen bottle onto unit (See Section 5.0 Nitrogen Bottle Installation steps and Figure below). -
Page 9: Back-Pressure Valve Operation
Website: www.tronair.com RECOMMENDED SPARE PARTS LISTS Reference the following page(s) for Replacement Parts and Kits available. IN SERVICE SUPPORT Contact Tronair, Inc. for technical services and information. See Section 1.3 Manufacturer. 02/2019 | Rev. 10 Page | 6... -
Page 10: Guarantees/Limitation Of Liability
GUARANTEES/LIMITATION OF LIABILITY Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the... - Page 11 Models: 06-5038-9B00, 06-5038-9B00-A1 Reservoir Servicing Unit Internal & External Hoses Part Number Location TF-1107-02*18.0 Pump to Filter TF-1107-03*16.0 Filter to Pressure Gauge TF-1105-06*3.0. Air Regulator to Pump TF-1105-06*14.0 Air Regulator to Pressure Gauge TF-1105-06*06.0 Pump Exhaust TF-1107-01*48.0 Reservoir to Pump Inlet...
- Page 12 Models: 06-5038-9B00, 06-5038-9B00-A1 Reservoir Servicing Unit Check Valve Assembly Item Part Number Description Z-3787 Assembly, Tube N-2010-07-S Connector, Female (6 GTX-S) N-2211-04-S Tee, Male Pipe (1/4 RRS-S) HC-1080 Valve, Check N-2005-08-S Elbow, Male, #6 JIC x 1/4 NPT TF-1105-06*14.0 Assembly, Hose #6 JIC x 14" long...
- Page 13 Models: 06-5038-9B00, 06-5038-9B00-A1 Reservoir Servicing Unit Pressure Filter Assembly Item Part Number Description HC-1756 Filter, #12 * 800 PSI HC-2006-142 O-Ring, Series 2 (Fluorosilicone) HC-1886 Filter Element K-3242 Kit, Replacement Element HC-1839 Indicator, Clogging Not Shown K-3101 Kit, O-ring 02/2019 | Rev. 10...
- Page 14 Models: 06-5038-9B00, 06-5038-9B00-A1 Reservoir Servicing Unit Desiccant Filter Assembly Item Part Number Description PC-1053 Dryer, Desiccant PC-1056 Desiccant, (3) ¼ lb bags PC-1052 Filter, Air PC-1059 Element, Filter (5 micron element) 02/2019 | Rev. 10 Page | 11...
- Page 15 Models: 06-5038-9B00, 06-5038-9B00-A1 Reservoir Servicing Unit Frame Assembly When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-1217 Assembly, Wheel Tire and Bearing Z-3980-02 Weldment, Reservoir Servicing Unit Frame U-1041 Wheel, Pneumatic Tire...
- Page 16 Models: 06-5038-9B00, 06-5038-9B00-A1 Reservoir Servicing Unit Pump & Valve Assembly Item Part Number Description N-2005-23-S Elbow, Male, #16 JIC x 1.0 NPT PC-1075 Pump, Air, 12 GPM, 650 PSI N-2209-10-S Tee, Street, 1/2 NPT N-2005-14-S Elbow, Male, #8 JIC x 1/2 NPT...
- Page 17 Models: 06-5038-9B00, 06-5038-9B00-A1 Reservoir Servicing Unit Return Back Pressure Valve Assembly When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description N-2007-24-S-B Connector, Male, #16 SAE x JIC HC-2027-916 O-ring, Series 3 (Fluorosilicone) HC-1622 Gauge, Pressure, 2.50 x 300 PSI...
- Page 18 Models: 06-5038-9B00, 06-5038-9B00-A1 Reservoir Servicing Unit Output Filter & Sight Gauge Assembly When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description G-1251-1050R Lockwasher, 1/4 Regular G-1250-1050N Flatwasher, 1/4 Narrow G-1100-105006 Bolt, Hex Head, Grade 5, 1/4-20 x 3/4" long...
- Page 19 Models: 06-5038-9B00, 06-5038-9B00-A1 Reservoir Servicing Unit This page left blank intentionally. 02/2019 | Rev. 10 Page | 16...
- Page 20 Models: 06-5038-9B00, 06-5038-9B00-A1 Reservoir Servicing Unit Sheetmetal Assembly When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description S-1646-02 Panel, Main Deck, (RSU) S-1517-02 Panel, Back H-1901-28 Grommet, 11/2" diameter hole V-1401-02 Label, "Danger"...
- Page 21 Models: 06-5038-9B00, 06-5038-9B00-A1 Reservoir Servicing Unit Reservoir Tank Assembly When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description N-2206-05-S Plug, Hex Head, 1/2" NPT (1/2 HP-S) H-2195 Tank, Machined RSU HC-1800...
- Page 22 Models: 06-5038-9B00, 06-5038-9B00-A1 Reservoir Servicing Unit Regulator Assembly When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description H-1677 Regulator HC-1444 Gauge, Pressure 2.50 x 60 PSI PC-1071 Regulator N-2205-03-S Plug, Hollow Hex, 1/4 NPT TF-1105-06*30.0...
- Page 23 Models: 06-5038-9B00, 06-5038-9B00-A1 Reservoir Servicing Unit Truck & Wheel Assembly When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-2449-02 Weldment, Truck Z-2451-02 Weldment, Tongue K-1249 Kit, Pin Replacement; consists of: G-1301-03 Pin, Cotter, 1/8"...
- Page 24 Models: 06-5038-9B00, 06-5038-9B00-A1 Reservoir Servicing Unit Replacement Kits Part Number Description K-2286 Kit, Pillow Block Replacement; consists of: G-1100-106510 Bolt, Hex Head, Grade 5, 5/16-24 x 1" long G-1250-1060N Flatwasher, 5/16 Narrow G-1251-1060R Lockwasher, 5/16 Regular Z-2750 Weldment, Pillow Block K-2449 Kit, Lid Restraint;...
- Page 25 APPENDIX I Wilkerson Manual Desiccant Dryer Installation and Maintenance Data & SDS: Desiccant Gel...
- Page 33 APPENDIX II Safety Data Sheet Phosphate Ester Fluid...
- Page 43 APPENDIX III Harris Regulator Instruction Manual...
- Page 55 APPENDIX IV Teledyne Sprague Pump Parts List...
- Page 61 APPENDIX V Declaration of Conformity...
- Page 63 DECLARATION of CONFORMITY The design, development and manufacture is in accordance with European Community guidelines Fluid Servicing Unit 06-5038-9B00 06-5038-9B00-A1 Relevant provisions complied with by the machinery: 2006/42/EC Identification of person empowered to sign on behalf of the Manufacturer: Quality Assurance Representative Tronair, Inc.
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