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MTO FRONT BUMPER
16-23 TOYOTA TACOMA (3RD GEN)
FBTT1-07
TOOLS
REQUIRED
- Trim Clip Tool
- 10, 14,18,19,21&22mm Sockets
-10mm Wrench
- #4 Allen Bit
- Cutting Tool of Choice
- File
-Safety Glasses
WARNINGS/CAUTIONS BEFORE STARTING INSTALLATION
Before you install this kit —
instructions, warnings, cautions, and notes contained in
this installation instruction guide. Consult your vehicle
owner's manual for proper disconnection of electrical and
lifting of vehicle if required for installation of this product.
This install may require some technical skills and
knowledge of basic mechanical work. If you do not feel that
you are capable of performing this install please take this
product to a trained professional.
After reading this guide please contact us with any
questions or concerns before installing product.
Customer Service: 855-680-9595
DV8 Offroad is not responsible for any bodily injury or harm to you
or your vehicle as a result of an improper install.
6400 SYCAMORE CANYON BLVD.
RIVERSIDE, CALIFORNIA 92507
855-680-9595
WWW.DV8OFFROAD.COM
SKILL
LEVEL
- Novice/Intermediate
- 1 (you) to 2 persons
Little skill level required, you can
install it by yourself however,
additional help is recommended.
Read and understand all
INSTALLATION
PRODUCT
TIME
- 4 Hours
Time to install this should only
take about four hours.
Proper installation of this kit required knowledge of the factory
recommended procedures for removal and installation of original
equipment components. We recommend that the factory shop manual
and any special tools needed to service your vehicle be on hand during
the installation. Installation of this kit without proper knowledge of the
factory recommended procedures may affect the performance of these
components and the safety of the vehicle
• Always wear eye protection when operating power tools
Inspect all contents of this package to make sure product is not damaged
and all installation hardware has been included. If parts are missing from
kit, please be prepared to provide the following information
1. Name of purchase location
2. Bar Code on side of box
3. Date above bar code
4. Date inside box cover
NEED HELP?
MANUAL
REQUIRED
855-680-9595
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Related Manuals for DVB FBTT1-07
Summary of Contents for DVB FBTT1-07
- Page 1 6400 SYCAMORE CANYON BLVD. INSTALLATION MANUAL PRODUCT RIVERSIDE, CALIFORNIA 92507 855-680-9595 WWW.DV8OFFROAD.COM MTO FRONT BUMPER 16-23 TOYOTA TACOMA (3RD GEN) FBTT1-07 TOOLS REQUIRED SKILL LEVEL TIME REQUIRED - Trim Clip Tool - Novice/Intermediate - 4 Hours - 10, 14,18,19,21&22mm Sockets...
- Page 2 INSTALLATION MANUAL Begin by unpacking all items and inspecting for missing pieces or damage. If you have any concerns, please contact the company the product was purchased from. Extra hardware may be included with the product. HARDWARE INCLUDED (6) M14x35mm Bolts (2) M8x20mm Bolts (6) M14 Lock Nuts (2) M8 Lock Nuts...
- Page 3 INSTALLATION MANUAL STEP 2 | Use the push pin removal tool to remove the two plastic push pins located on both sides of the grille. STEP 3 | Use the push pin removal tool to unplug the air sensor harness on the backside of the grille.
- Page 4 INSTALLATION MANUAL STEP 4 | Remove the grille, by pulling straight out towards the front of the vehicle. NOTE: Avoid pulling at an angle to prevent damage to grille clips. STEP 5 | Using push pin removal tool, remove the four push pins securing the bumper to the vehicle.
- Page 5 INSTALLATION MANUAL STEP 6 | Unclip the fog light harness located on top of the bumper in front of radiator. 855-680-9595 NEED HELP?
- Page 6 INSTALLATION MANUAL STEP 7 | Using the push pin removal tool, remove the push pin holding the fog light harness from the bumper support crossmember. STEP 8 | In each fender, remove the first two bolts closest to the front of the vehicle using an 10mm.
- Page 7 INSTALLATION MANUAL STEP 9 | Using a 10mm remove the nine factory bolts on the bottom of the bumper. 855-680-9595 NEED HELP?
- Page 8 INSTALLATION MANUAL STEP 10 | Remove bumper pulling it forward from the vehicle. NOTE: Pull under each headlight straight out to release hidden clips holding the bumper to the vehicle STEP 11 | Disconnect the wheel well orange clips crash bar support 855-680-9595 NEED HELP?
- Page 9 INSTALLATION MANUAL STEP 12 | Remove the black plastic insert from the aluminum crash bar by squeezing the backside of the clips and pulling away from the vehicle. 855-680-9595 NEED HELP?
- Page 10 INSTALLATION MANUAL STEP 13 | Using a 14mm deep well socket, loosen three of the nuts to release tension on the crash bar mount. NOTE: Only one side must be loosened to relieve tension on the assembly. If you do not do this, you will damage the threads on the frame mounting location.
- Page 11 INSTALLATION MANUAL STEP 16 | Unbolt the power steering cooler from the frame. Use the provided relocation brackets with the provided M8 hardware to move the cooler closer to the A/C Condenser. Use a 13mm wrench. TECH TIP: If the cooler will not move back, follow the cooler line on the passenger side frame rail and unbolt the line to allow movement.
- Page 12 INSTALLATION MANUAL STEP 17 | Using a 17mm socket, remove the two bolts securing the “L” brackets located on both ends of the underside of the front frame crossmember STEP 18 | Using the 17mm socket, remove the remaining bolt on the underside of the front frame crossmember to remove the frame extension.
- Page 13 INSTALLATION MANUAL STEP 19 | On the DV8 bumper, begin by attaching the provided foam on to the bumper wing mounting points on each side of the bumpers center section. 855-680-9595 NEED HELP?
- Page 14 INSTALLATION MANUAL STEP 20 | Install the bumper wing on to the bumper center section using the provided M12 hardware, an 18mm socket/ wrench and a 19mm wrench STEP 21 | If running a winch, install the winch onto the winch plate prior to installing the winch plate onto the bumper.
- Page 15 INSTALLATION MANUAL STEP 22 | If you plan on running a light bar, install the light bar bracket at this time. Install the light bar bracket through the bumper supports as shown. STEP 23 | Place the light bar bracket so that the mounting tabs are inside the bumper mounting tabs.
- Page 16 INSTALLATION MANUAL STEP 24 | The “U” shaped light bar bracket will accept up to a 30” light bar. Install your light bar onto the DV8 bracket using the hardware and brackets provided with the light bar. Note: For this install we ran an DV8 20” Elite Series LED Dual Row light bar.
- Page 17 INSTALLATION MANUAL STEP 26 | Reinstall the grillein the same manner it was removed. using the guide pins as a reference, use a 10mm socket and two of the factory bolts and push pins from step 1, to secure the grille. Reconnect the electrical wiring harness previously disconnected in step 4.
- Page 18 INSTALLATION MANUAL STEP 29 | Measure the space between the headlights and bumper prior to cutting. See template for approximate measurements. When cutting your bumper, leave the brace that attaches both side panels 7.5” together on the underside of the grille. 4.25”...
- Page 19 INSTALLATION MANUAL STEP 30 | Once the panels are trimmed, install the panels onto the vehicle, secure the panels using factory clips. STEP 31 | Using scissors or a razor blade, trim the inner fender, keeping the most mounting points possible while clearing the bumper.
- Page 20 INSTALLATION MANUAL STEP 32 | Double check all hardware is secure. if running optional pod lights/ light bars, wire lights as desired. Congratulations, installation of the DV8 MTO front bumper is now complete. 855-680-9595 NEED HELP?
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