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DVB FBJL-06 Installation Manual

DVB FBJL-06 Installation Manual

Mid-width front bumper 18+/20+ jl/jt wrangler/gladiator

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MID-WIDTH FRONT BUMPER
18+/20+ JL/JT WRANGLER/GLADIATOR
FBJL-06
TOOLS
REQUIRED
- 13mm, 16mm, 18mm, 19mm Socket
- 16mm, 19mm Deep Socket
- 4mm, 8mm Allen Bit
- Trim Clip Tool
- Philips Head Screwdriver
WARNINGS/CAUTIONS BEFORE STARTING INSTALLATION
Before you install this kit —
instructions, warnings, cautions, and notes contained in
this installation instruction guide. Consult your vehicle
owner's manual for proper disconnection of electrical and
lifting of vehicle if required for installation of this product.
This install may require some technical skills and
knowledge of basic mechanical work. If you do not feel that
you are capable of performing this install please take this
product to a trained professional.
After reading this guide please contact us with any
questions or concerns before installing product.
Customer Service: 855-680-9595
DV8 Offroad is not responsible for any bodily injury or harm to you
or your vehicle as a result of an improper install.
6400 SYCAMORE CANYON BLVD.
RIVERSIDE, CALIFORNIA 92507
855-680-9595
WWW.DV8OFFROAD.COM
SKILL
LEVEL
- Intermediate
- 2 persons
Little skill level required, however as-
sistance is required for installation and
removal of bumpers.
Read and understand all
PRODUCT
INSTALLATION
TIME
- 3 Hours
Time to install this should
take about three hours.
Proper installation of this kit required knowledge of the factory
recommended procedures for removal and installation of original
equipment components. We recommend that the factory shop manual
and any special tools needed to service your vehicle be on hand during
the installation. Installation of this kit without proper knowledge of the
factory recommended procedures may affect the performance of these
components and the safety of the vehicle
• Always wear eye protection when operating power tools
Inspect all contents of this package to make sure product is not damaged
and all installation hardware has been included. If parts are missing from
kit, please be prepared to provide the following information
1. Name of purchase location
2. Bar Code on side of box
3. Date above bar code
4. Date inside box cover
NEED HELP?
MANUAL
REQUIRED
855-680-9595

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Summary of Contents for DVB FBJL-06

  • Page 1 6400 SYCAMORE CANYON BLVD. PRODUCT INSTALLATION MANUAL RIVERSIDE, CALIFORNIA 92507 855-680-9595 WWW.DV8OFFROAD.COM MID-WIDTH FRONT BUMPER 18+/20+ JL/JT WRANGLER/GLADIATOR FBJL-06 TOOLS REQUIRED SKILL LEVEL TIME REQUIRED - 13mm, 16mm, 18mm, 19mm Socket - Intermediate - 3 Hours - 16mm, 19mm Deep Socket...
  • Page 2 INSTALLATION MANUAL STEP 1 | UNINSTALL OF FRONT BUMPER Using a push pin removal tool, remove the two push pins securing the plastic trim piece under the grille and behind the bumper. NEED HELP? 855-680-9595...
  • Page 3 INSTALLATION MANUAL STEP 2 | Using a 13mm socket, remove the seven bolts securing the skid plate to the vehicle, and set off to the side. NEED HELP? 855-680-9595...
  • Page 4 INSTALLATION MANUAL STEP 3 | Disconnect the fog lights by unplugging the wiring connectors located on passenger frame rail directly behind the bumper. NEED HELP? 855-680-9595...
  • Page 5 INSTALLATION MANUAL STEP 4 | Using a 19mm deep socket, remove the eight nuts securing the bumper, located directly behind it. Once all nuts are removed, pull bumper from the vehicle and set off to the side. Note: Once nuts are removed, bumper can become loose and fall.
  • Page 6 INSTALLATION MANUAL STEP 6 | Disconnect the wiring connector from the fog lights by pressing the release tabs and pulling. STEP 7 | Remove the fog lights from the factory bumper and set them to the side for installation on the DV8 bumper. Due to variations in design of the fog light, the tool required, and the number of fasteners to remove may vary.
  • Page 7 INSTALLATION MANUAL Begin by unpacking all items and inspecting for missing pieces or damage. If you have any concens, please contact the company the product was purhcased from. Extra hardware may be included with the hardware kit. HARDWARE INCLUDED (2) M10x35 Allen (6) M6x16 Hex (8) M10 Flat Washers (4) M6x16 Allen...
  • Page 8 INSTALLATION MANUAL STEP 9 | Install the factory fog lights using the provided M4 hardware with a philips head screwdriver. You may also choose to use zipties for a simpler install. (Zipties not provided.) Due to the variations in fog light design, the number of mounting points may vary.
  • Page 9 INSTALLATION MANUAL STEP 11 | If you are installing a fairlead, do so at this time using the hardware provided with the fairlead. STEP 12 | If you are running a lightbar, install the mounting tabs onto the lightbar using the hardware provided with the lightbar.
  • Page 10 INSTALLATION MANUAL STEP 13 | If you are installing a winch, do so at this time using the hardware provided with the winch. STEP 14 | With the help of a friend, lift the bumper to the vehicle and secure using the provided M10 hardware.
  • Page 11 INSTALLATION MANUAL STEP 15 | Install the connectors for the fog lights and then connect the wiring harness to the connector on the vehicle located behind the bumper on the passenger side frame rail. Secure any loose or hanging wire with zipties.