1. Manuals
  2. Brands
  3. i-team Manuals
  4. Scrubber
  5. i-mop Lite
  6. Service manual

i-team i-mop Lite Service Manual

Auto scrubber for hard floor surfaces
Hide thumbs Also See for i-mop Lite:
Table of Contents

Advertisement

Quick Links

Download this manual
i-mop
Lite
Auto scrubber for hard floor surfaces
Service manual
Revision: 0.2 (05/2024)
1

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the i-mop Lite and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for i-team i-mop Lite

Summary of Contents for i-team i-mop Lite

  • Page 1 i-mop Lite  Auto scrubber for hard floor surfaces Service manual Revision: 0.2 (05/2024)
  • Page 2 FASTER: Cleans 50% faster than conventional mopping and 20% faster than equal size scrubber dryers proven by cleaning rates of up to 1300 m per hour. CLEANER: Powerful twin counter-rotating 500 RPM brushes for soil removal proven by ATP test data, reflecting up to 90% cleaner surfaces. GREENER: Takes advantage of every bit of chemical and every drop of water, which is proof that it reduces environmental impact by over 75%.

  • Page 3: Purpose Of The Service Manual

    The purpose of the service manual is to provide the service engineers with information required to carry out both preventive as well as corrective maintenance. This manual can be used for the i-mop Lite on all global markets. At the end of this manual a sections for Tennant is added.

  • Page 4: Table Of Contents

    Content Purpose of the service manual ............................3 Target audience ..................................3 Servicing of the i-mop Lite ..............................3 Content ....................................4 Introduction ...................................7 Documentation required ..........................7 Tools and equipment required ........................7 Materials required .............................8 Safety warnings ................................9 Symbols used ..............................9 General instructions ............................10 Transport and storage ............................
  • Page 5 10.1.1 Disassembly ............................31 10.1.2 Assembly ..............................34 I mop Lite control board replacement ......................37 11.1.1 Disassembly ............................37 11.1.2 Assembly ..............................40 I mop Lite valve replacement .......................... 41 12.1.1 Disassembly ............................41 12.1.2 Assembly ..............................44 I mop Lite spring contact replacement ......................45 13.1.1 Disassembly ............................
  • Page 6 I mop Lite the i-link circuit board or battery replacement ............... 85 21.1.1 Disassembly ............................85 21.1.2 Assembly ..............................87 Lite replacing the vacuum motor ........................88 22.1.1 Disassembly ............................88 22.1.2 Assembly ..............................91 I mop Lite replacement of the protection bumper ..................92 23.1.1 Disassembly ............................

  • Page 7: Introduction

    2. User and maintenance manual Figure 1 1.2 Tools and equipment required For regular servicing of the i-mop Lite, the following tools and equipment are required: 1. Screwdriver, torx (PT10 and PT20), flat and cross head; 2. Multimeter; 3. Heat gun;...

  • Page 8: Materials Required

    1.3 Materials required For regular servicing of the i-mop Lite, the following materials might be required: 1. Grease solvent; 2. Grease; 3. Loctite 222; 4. Shrinkable tube.

  • Page 9: Safety Warnings

    2 Safety warnings Observe all applicable standards relating to the repair of electrical appliances. Always disconnect the power plug from the mains before beginning repair work. 2.1 Symbols used Symbol Term Explanation WARNING Indicates a hazardous situation which, if the safety instructions are not followed, can lead to injuries of the operator or bystanders and light or moderate damage to the product or the environment.

  • Page 10: General Instructions

    2.2 General instructions • Before carrying out any maintenance/repair, remove the battery as described in user manual. • This machine should only be used by properly trained and authorized personnel. • Do not operate this machine in environments where there are harmful, hazardous, flammable, and/or explosive powders, liquids or vapors.
  • Page 11 When the machine reaches the end of the lifecycle, please return it to your retailer or to i-team global and procure a newer generation i-mop. I-mops Lite older than 5 years will be refurbished into the newer generation. If not returned please take care of proper removal and disposal.

  • Page 12: Transport And Storage

    3.1 Store position CAUTION Do not put the i-mop Lite in store position while the drive support and the park support are active. First deactivate the drive support and the park support. The store position is the upright vertical position for storage and maintenance tasks.

  • Page 13: Transport Outside

    4. Put the i-mop Lite in store position, see section 3.1. ® 5. Carry the i-mop Lite with one hand while holding the handle (Figure 3, pos 1) with your other hand. CAUTION The transport wheels are not designed to roll over dirty surfaces, sand can cause the wheels to block.

  • Page 14: Technical Specifications

    4 Technical specifications 4.1 i-mop Lite Figure 4 Product size: 120 x 43 x 38 cm (47,2”x17”x15”inch ) Product size in store position: 120 x 43 x 34 cm (47,2”x 17”x 14”inch ) Weight (including Battery): 12.5 kg ( 27,5 lbs ) Li-on battery: DC (18V, 12.48Ah, 250Wh)

  • Page 15: Warranty

    4.2 Warranty The i-mop Lite plus should be used as intended and described in this manual. Using the ® i-mop Lite outside will void the warranty on the product. 4.3 Description The compact i-mop Lite consists of two main parts: ®...

  • Page 16: Troubleshooting

    5 Troubleshooting Problem Cause Solution No power No battery Insert battery Empty battery Charge battery Battery incorrectly placed Remove and reinstall battery Insufficient/no Wrong program Check the operating mode on the control panel water flow Eco mode on Check the ECO mode light on the control panel Empty tank Fill the tank...

  • Page 17: Scheduled Maintenance

    Check tightening of screws and nuts (also after the first 8 hrs of operation) Figure 6 ATTENTION Cleaning the i-mop Lite should be done with a damp cloth. Using a high pressure water jet for cleaning will void the warranty.

  • Page 18: Mop Lite Trigger Replacement

    7 I mop Lite trigger replacement Tool(s): Remarks Screwdriver Torx PT10 Material(s): Remarks None 7.1.1 Disassembly Slide off the two grips from the handle bar. Figure 7 Loosen the 2 PT10 screws from the handle. Figure 8 Separate the two covers. Figure 9...
  • Page 19 ATTENTION The upper part of both covers has a straight cavity, the bottom part is curved. Lift out the control unit and unplug from the signal cable. Figure 10 Remove the trigger from the handle. Figure 11 ATTENTION The top of the trigger can be recognised by the 2 holes, which accommodate the 2 springs, see Figure The top of the trigger.

  • Page 20: Assembly

    When assembling the trigger the two small holes should be facing upwards. They will accommodate the two springs fitted on the housing. Figure 13 ATTENTION The right side of the trigger can be recognised by a small nodge, see Figure The nodge at the right side of the trigger.

  • Page 21: Mop Lite Replacement Of Any Part Of The Control Unit

    8 I mop Lite replacement of any part of the control unit Tool(s): Remarks Screwdriver Torx PT10 Material(s): Remarks None WARNING Electronic component can easily be damaged by Electro Static Discharge (ESD). To protect the electronic components always wear ESD anti static gloves when working on electronic components or mainboards.
  • Page 22 Separate the two covers. Figure 17 ATTENTION The upper part of both covers has a straight cavity, the bottom part is curved. Pull the control unit from the assy tube (boom) and unplug from the signal cable. Figure 18 Loosen the two PT10 screws Figure 19...
  • Page 23 Separate the control unit key pad frame and remove the rubber key pad. Figure 20 Slide off and remove the trigger switch from the control unit. Figure 21 The control board including trigger switch can now be removed from the control unit. Figure 22 The trigger switch and the control board can be separated.

  • Page 24: Assembly

    Any of the parts of the control unit can now be replaced: Figure 24 8.1.2 Assembly After replacing the required item from the control unit, the unit can be re-assembled. Follow the steps as indicated in Figure 15 till Figure 23 in reversed order. ATTENTION The rubber key pad can be fitted only in one position of the pad.

  • Page 26: Mop Lite V-Belt Replacement

    9 I mop Lite V-belt replacement Tool(s): Remarks Screwdriver Torx PT10 Long nose pliers Material(s): Remarks None 9.1.1 Disassembly Loosen the 2 pcs bolts (M6) on either side of the drive motor chassis. Figure 26 Lift the chassis and pull the elbow water coupling from the chassis.
  • Page 27 The entire brush deck can be separated from the floor unit cover. Figure 29 Loosen the 4 PT10 screws at the back of the brush deck. Figure 30 Flip the deck over and loosen the 6 PT10 screws. Figure 31 The scrub deck can be opened to get access to the inside.
  • Page 28 To remove the brush motor, loosen the 4 PT10 screws. Figure 33 ATTENTION Notice the way the brush motor is positioned. The power cables are opposite the long straight side of the deck. Check if both the pulleys and the 3 drive wheels rotate freely.

  • Page 29: Assembly

    9.1.2 Assembly ATTENTION Make sure the smooth surface of the V-belt runs over the pully with the smooth surface. The grooved side of the V belt should run over the grooved pully. When replacing the V-belt, observe the way the V-belt is routed around the pulleys and drive wheels.
  • Page 30 3. Fit one PT10 screw. Figure 38 4. When the motor is in the right position, fix the remaining 3 PT10 screws. Figure 39 After assembly, test the motor. Mount two brushes onto the motor and connect to power source. Measure the current through the motor.

  • Page 31: Mop Lite Drive Wheels Replacement

    10I mop Lite drive wheels replacement Tool(s): Remarks Screwdriver Flat, Torx PT10, PT20 Spanner Size 10 Long nose pliers Material(s): Remarks None 10.1.1 Disassembly Loosen the 2 pcs bolts (M6) on either side of the drive motor chassis. Figure 40 Lift the chassis and pull the elbow water coupling from the chassis.
  • Page 32 The entire brush deck can be separated from the floor unit cover. Figure 43 Loosen the 4 PT10 screws at the back of the brush deck. Figure 44 Flip the deck over and loosen the 6 PT10 screws. Figure 45 The scrub deck can be opened to get access to the inside.
  • Page 33 To remove the brush motor, loosen the 4 PT10 screws. Figure 47 The V-belt runs over three drive wheels. • Two of which are conically shaped, • the other one has flanges at the side. Check if the 3 drive wheels rotate freely. Figure 48 The conical drive wheels are positioned differently.

  • Page 34: Assembly

    With a small flat screw driver, remove the clip securing the drive wheel on the shaft. Figure 50 Slide the drive wheel from the shaft. Figure 51 10.1.2 Assembly After replacing the drive wheels, the brush deck can be re-assembled. Follow the steps as indicated in Figure 50 and Figure 51 followed by Figure 52 till Figure 56 in reversed order.
  • Page 35 When replacing the V-belt, observe the way the V-belt is routed around the pulleys and drive wheels. Figure 52 To fit back the drive motor onto the drive module: 5. Fit the pully of the motor into the loop of the V belt (The pully of the motor is grooved, the surface of the V belt on the inside of the loop is also grooved)
  • Page 36 8. When the motor is in the right position, fix the remaining 3 PT10 screws. Figure 56 Click here to return to the table of content.

  • Page 37: Mop Lite Control Board Replacement

    11I mop Lite control board replacement Tool(s): Remarks Screwdriver Torx, flat Long nose pliers Material(s): Remarks None WARNING Electronic component can easily be damaged by Electro Static Discharge (ESD). To protect the electronic components always wear ESD anti static gloves when working on electronic components or mainboards.
  • Page 38 Loosen the two power cables, connecting the brush motor. Figure 59 The entire brush deck can be separated from the floor unit cover. Figure 60 The housing of the control board for the brush motor is now accessible. Figure 61 Loosen the 4 PT10 screws of the cover of the housing.
  • Page 39 Remove the entire housing from the floor unit. Use a small screwdriver to pry open the housing. Figure 63 Remove the housing and loosen the following cables: • the two cables to the brush motors; the two power cables from the battery; •...

  • Page 40: Assembly

    11.1.2 Assembly Assure that the rubber underneath the housing is fitted correctly. Figure 66 Assure that the rubber ring on the signal cable is fitted snugly into the housing. Figure 67 After replacing the required item from the control unit, the unit can be re-assembled. Follow the steps as indicated in Figure 57 till Figure 65 followed by Figure 26 till Figure 31 in reversed order.

  • Page 41: Mop Lite Valve Replacement

    12I mop Lite valve replacement Tool(s): Remarks Screwdriver Torx, flat Long nose pliers Material(s): Remarks None 12.1.1 Disassembly Loosen the 2 pcs bolts (M6) on either side of the drive motor chassis. Figure 68 Lift the chassis and pull the elbow water coupling from the chassis.
  • Page 42 The entire brush deck can be separated from the floor unit cover. Figure 71 The valve is now accessible. Figure 72 Loosen the 2 PT10 screws of the valve. Remove the valve from the housing. Figure 73 Loosen the 2 PT10 screws of the bracket. Remove the bracket from the valve.
  • Page 43 The valve is now completely separated from the housing. Figure 75 Loosen the M8 nut on top of the solenoid and remove the solenoid. Figure 76 Clean the core of the valve and the inside of the solenoid. Figure 77 Loosen the plunger housing en remove the plunger.

  • Page 44: Assembly

    Clean the seat of the plunger. Blow inside the valve housing to remove any small particles. Figure 79 Re-connect the valve with the control board. Test the valve. If it still doesn’t work, replace it with a new one Figure 80 ATTENTION The names and polarity of the different connections are indicated on the control board.

  • Page 45: Mop Lite Spring Contact Replacement

    13I mop Lite spring contact replacement Tool(s): Remarks Screwdriver Torx, flat Long nose pliers Material(s): Remarks None 13.1.1 Disassembly Loosen the 2 pcs bolts (M6) on either side of the drive motor chassis. Figure 82 Lift the chassis and pull the elbow water coupling from the chassis.
  • Page 46 The entire brush deck can be separated from the floor unit cover. Figure 85 The housing of the control board for the brush motor is now accessible. Figure 86 Loosen the 4 PT10 screws of the cover of the housing. Figure 87 Remove the entire housing from the floor unit.
  • Page 47 Remove the housing and loosen the two power cables from the battery; Figure 89 Loosen the PT10 screw and remove the spring contact from the bumper. Figure 90 Pull out the unit from the bumper. Figure 91 With a screwdriver, pry open the contact housing.

  • Page 48: Assembly

    Separate the spring contact from the housing and replace when needed. Figure 93 13.1.2 Assembly After replacing the required spring contact from the housing, , the unit can be re-assembled. Follow the steps as indicated inFigure 82 till Figure 93 in reversed order. ATTENTION Assure that the wires of the contact are fitted in the right position.

  • Page 49: Mop Lite Hose Replacement

    14I mop Lite hose replacement Tool(s): Remarks Screwdriver Torx, flat Long nose pliers Material(s): Remarks None 14.1.1 Disassembly Loosen the 2 pcs bolts (M6) on either side of the drive motor chassis. Figure 96 Lift the chassis and pull the elbow water coupling from the chassis.
  • Page 50 Figure 100 Loosen the PT10 screw of the bracket and release the hose. Figure 101 Flip the i-mop Lite over and loosen the 4 fixation screws holding the vacuum motor. Use the specially provided tool. Figure 102...
  • Page 51 Loosen the 2 PT10 screws of the bracket and remove the bracket. Figure 103 Gently pull the hose from the hinge. Figure 104 Pull the nipple including hose up…... Figure 105 …and remove from the cover. Remove the hose from the nipple and replace.

  • Page 52: Assembly

    14.1.2 Assembly After replacing the hose, i-mop can be re-assembled. Follow the steps as indicated in Figure 96 till Figure 106 in reversed order. ATTENTION If the O-ring on the nipple needs to be replaced, assure it meets the specifications as indicated in the Bill of Materials.

  • Page 53: Mop Lite Signal Cable And Brush Motor Cable Replacement

    15I mop Lite signal cable and brush motor cable replacement Tool(s): Remarks Screwdriver Torx, flat Long nose pliers Material(s): Remarks None 15.1.1 Disassembly Loosen the 2 pcs bolts (M6) on either side of the drive motor chassis. Figure 107 Lift the chassis and pull the elbow water coupling from the chassis.
  • Page 54 The entire brush deck can be separated from the floor unit cover. Figure 110 Loosen the PT10 screw of the bracket holding the signal cable and brush cables. Figure 111 Flip the i-mop over and remove the main suction hose from the deck. Figure 112 …and the handle.
  • Page 55 Loosen the 4 fixation screws holding the vacuum motor. Use the specially provided tool. Figure 114 Loosen the 2 PT10 screws of the bracket and remove the bracket. Figure 115 Disconnect the signal cable. Figure 116 Loosen the two PT10 screws and disconnect the two contact points Figure 117...

  • Page 56: Assembly

    The assembly of the two power cables and signal cable can pulled out the hinge. Replace when needed. Figure 118 15.1.2 Assembly After replacing the cable assembly, the unit can be re-assembled. Follow the steps as indicated in Figure 107 till Figure 117in reversed order. WARNING Make sure to use the right length of screws when fixing the contact points.

  • Page 57: Mop Lite Drive Support And Components Replacement

    16I mop Lite drive support and components replacement Tool(s): Remarks Screwdriver Torx, flat Long nose pliers Material(s): Remarks None 16.1.1 Disassembly Loosen the 2 pcs bolts (M6) on either side of the drive motor chassis. Figure 119 Lift the chassis and pull the elbow water coupling from the chassis.
  • Page 58 The entire brush deck can be separated from the floor unit cover. Figure 122 Loosen the PT10 screw of the bracket holding the signal cable and brush cables. Figure 123 Flip the i-mop over and remove the main suction hose from the deck. Figure 124 …and the handle.
  • Page 59 Loosen the 4 fixation screws holding the vacuum motor. Use the specially provided tool. Remove the vacuum motor. Figure 126 Loosen the 2 PT10 screws of the bracket and remove the bracket. Figure 127 Disconnect the signal cable. Figure 128 Loosen the 2 PT10 screws and disconnect the two contact points Figure 129...
  • Page 60 Loosen the PT10 screw of the bracket and release the hose. Figure 130 The assembly of the two power cables, signal cable and hose can pulled out the hinge. Figure 131 Loosen the 2 PT10 screws and the 4 PT20 screws.
  • Page 61 Loosen the two PT20 screw holding the drive support. Figure 134 Remove the drive support. Figure 135 Various parts of the drive support can now be accessed. Remove and replace when needed. Figure 136...

  • Page 62: Assembly

    16.1.2 Assembly After replacing the cable assembly, the unit can be re-assembled. Follow the steps as indicated in Figure 119 till Figure 136 in reversed order. WARNING Make sure to use the right length of screws when fixing the contact points. Using screws which are too long will cause a short circuit when they get in contact with the metal bracket.

  • Page 63: Mop Lite Hinge And/Or Hinge Bracket Replacement

    17I mop Lite hinge and/or hinge bracket replacement Tool(s): Remarks Screwdriver Torx, flat Long nose pliers Material(s): Remarks None 17.1.1 Disassembly Loosen the 2 pcs bolts (M6) on either side of the drive motor chassis. Figure 137 Lift the chassis and pull the elbow water coupling from the chassis.
  • Page 64 The entire brush deck can be separated from the floor unit cover. Figure 140 Loosen the PT10 screw of the bracket holding the signal cable and brush cables. Figure 141 Flip the i-mop over and remove the main suction hose from the deck. Figure 142 …and the handle.
  • Page 65 Loosen the 4 fixation screws holding the vacuum motor. Use the specially provided tool. Figure 144 Loosen the 2 PT10 screws of the bracket and remove the bracket. Figure 145 Disconnect the signal cable. Figure 146 Loosen the two PT10 screws and disconnect the two contact points Figure 147...
  • Page 66 Loosen the PT10 screw of the bracket and release the hose. Figure 148 The assembly of the two power cables, signal cable and hose can pulled out the hinge. Figure 149 Loosen the 2 PT10 screws and the 4 PT20 screws.
  • Page 67 Loosen the two PT20 screw holding the drive support. Figure 152 Remove the drive support. Figure 153 Loosen the circlip of the hinge. Figure 154 …and slide the hinge bracket from the hinge. Figure 155...

  • Page 68: Assembly Of Hinge Bracket

    ATTENTION When replacing only the hinge bracket follow the steps indicated in Figure 156 till Figure 158. When only replacing the hinge continue with the step indicated in Figure 159. Loosen the 6 PT10 screws and remove the tube main adapter from the hinge bracket. Figure 156 The tube main adapter can now be separated from the hinge bracket.
  • Page 69 WARNING Make sure to use the right length of screws when fixing the contact points. Using screws which are too long will cause a short circuit when they get in contact with the metal bracket. This might cause a fire. Click here to return to the table of content.

  • Page 70: Assembly Of Hinge

    The hinge can now be removed. Figure 162 17.1.3 Assembly of hinge After replacing the hinge, the unit can be re-assembled. Follow the steps as indicated in Figure 137 till Figure 162 in reversed order. WARNING Make sure to use the right length of screws when fixing the contact points.

  • Page 71: Mop Lite Replacing The Battery Clip

    18I mop Lite replacing the battery clip Tool(s): Remarks Screwdriver Star Material(s): Remarks None 18.1.1 Disassembly Slide the battery off the floor unit cover. Figure 163 Loosen the 2 studs and the 2 PT10 screws to remove the handle. Figure 164 Loosen the 2 PT10 screws and remove the battery clip.

  • Page 72: Assembly

    18.1.2 Assembly After replacing the battery clip, the unit can be re-assembled. Follow the steps as indicated in Figure 163 till Figure 165 in reversed order. Click here to return to the table of content.

  • Page 73: Mop Lite Cleaning Of The Suction Hose And/Or Float

    19I mop Lite cleaning of the suction hose and/or float Tool(s): Remarks None Material(s): Remarks None 19.1.1 Disassembly Lift the main suction hose from the deck. Figure 166 …and remove. Figure 167 Remove the dirty water tank from the i-mop light.
  • Page 74 Remove the float from the boom and clean if necessary. Figure 169 Pull the hose connector of the magnet on the boom. Figure 170 The hose is screwed into the hose connector and bottom connector with left handed screw thread. Separate the hose from the hose connector and bottom connector.

  • Page 75: Assembly

    19.1.2 Assembly After cleaning the float and/or the suction hose, the unit can be re-assembled. Follow the steps as indicated in Figure 166 till Figure 172 in reversed order. Click here to return to the table of content.

  • Page 76: Mop Lite Replacing The Signal Cable

    20I mop Lite replacing the signal cable Tool(s): Remarks Screwdriver Torx PT10, PT20, star Long nose pliers Plastic cap for unscrewing Material(s): Remarks Strong thread 1.5m (6”) long WARNING Electronic component can easily be damaged by Electro Static Discharge (ESD). To protect the electronic components always wear ESD anti static gloves when working on electronic components or mainboards.
  • Page 77 Separate the two covers. Figure 175 ATTENTION The upper part of both covers has a straight cavity, the bottom part is curved. Lift out the control unit and unplug from the signal cable. Figure 176 Remove the trigger from the handle. Figure 177 ATTENTION The top of the trigger can be recognised by the 2...

  • Page 78: Disassembly Of The Vacuum Motor

    ATTENTION The right side of the trigger can be recognised by a small nodge, see Figure The nodge at the right side of the trigger. Replace the trigger. Figure 178 20.1.2 Disassembly of the vacuum motor Loosen the 4 fixation screws holding the vacuum motor.

  • Page 79: Disassembly Brush Deck

    20.1.3 Disassembly brush deck Loosen the 2 pcs bolts (M6) on either side of the drive motor chassis. Figure 181 Lift the chassis and pull the elbow water coupling from the chassis. Figure 182 Loosen the two power cables, connecting the brush motor.

  • Page 80: Disassembly Control Board

    20.1.4 Disassembly control board The housing of the control board for the brush motor is now accessible. Figure 185 Loosen the 4 PT10 screws of the cover of the housing. Figure 186 Remove the entire housing from the floor unit. Use a small screwdriver to pry open the housing.

  • Page 81: Removal Of Signal Cable

    20.1.5 Removal of signal cable Loosen the PT10 screw of the bracket holding the signal cable and brush cables. Figure 189 Flip the i-mop over and remove the main suction hose from the deck. Figure 190 …and the handle. Figure 191 Loosen the 2 PT10 screws of the bracket and remove the bracket.
  • Page 82 Disconnect the signal cable. Figure 193 Loosen the 2 PT10 screws and the 4 PT20 screws. Figure 194 Separate the hinge bracket from the tube main adapter. Figure 195 Inside the boom a white pipe is fitted. To assure vacuum, the signal cable is guided through this pipe.

  • Page 83: Assembly

    Tie a strong piece of 1,5 m (6”) thread just behind the connector. With this thread the new cable can easily be pulled back into the white pipe. Figure 197 From the handle side, pull the signal cable including thread out. The signal cable can now be replaced.
  • Page 84 Assure that the rubber ring on the signal cable is fitted snugly into the housing. Figure 200 Click here to return to the table of content.

  • Page 85: Mop Lite The I-Link Circuit Board Or Battery Replacement

    21I mop Lite the i-link circuit board or battery replacement Tool(s): Remarks Screwdriver Star Material(s): Remarks None WARNING Electronic component can easily be damaged by Electro Static Discharge (ESD). To protect the electronic components always wear ESD anti static gloves when working on electronic components or mainboards.
  • Page 86 Loosen the 3 star screws fixing the base plate to the inside of the boom. Figure 203 Press the base plate in a little and slide downwards. Figure 204 Slide the base plate (including the i-link control board) out. Figure 205 Loosen the 3 cables: 1) Antenna cable;...

  • Page 87: Assembly

    Loosen the 3 star screws. Figure 207 Remove the i-link circuit board from the base plate. Replace the i-link circuit board or battery when needed. Figure 208 21.1.2 Assembly After replacing the i-link con troll board or the battery, the unit can be re-assembled. Follow the steps as indicated in Figure 201 till Figure 208 in reversed order.

  • Page 88: Lite Replacing The Vacuum Motor

    22Lite replacing the vacuum motor Tool(s): Remarks Screwdriver Flat Plastic cap for unscrewing Material(s): Remarks None 22.1.1 Disassembly Loosen the 4 fixation screws holding the vacuum motor. Use the specially provided tool. Figure 209 Remove the vacuum motor. Figure 210 ATTENTION Normally when having problems with the vacuum motor, the entire unit will be replaced.
  • Page 89 Loosen the 4 PT10 screws. Figure 211 Remove the rubber and ring from the housing. Figure 212 Tap the housing on the table and gently remove the vacuum motor from the housing. Figure 213 ATTENTION Normally the dampings rubber and vacuum motor are connected.
  • Page 90 Remove the dampings rubber (including the vacuum motor) from the housing. Easiest way is to use longnose pliers. Figure 214 Once the unit (motor including rubber) have been separated from the housing, the contact holder needs to be removed from the housing.

  • Page 91: Assembly

    22.1.2 Assembly After replacing the vacuum motor, the unit can be re-assembled. Follow the steps as indicated in Figure 163 till Figure 217 in reversed order. When assembling the contacts, press them inside the housing. They should move freely in and out the housing. If not, clean their surface.

  • Page 92: Mop Lite Replacement Of The Protection Bumper

    23I mop Lite replacement of the protection bumper Tool(s): Remarks Screwdriver Flat, torx PT10 Long nose pliers Material(s): Remarks None WARNING Electronic component can easily be damaged by Electro Static Discharge (ESD). To protect the electronic components always wear ESD anti static gloves when working on electronic components or mainboards.
  • Page 93 Loosen the two power cables, connecting the brush motor. Figure 221 The entire brush deck can be separated from the floor deck unit. Figure 222 The housing of the control board for the brush motor is now accessible. Figure 223 Loosen the 4 PT10 screws of the cover of the housing.
  • Page 94 Remove the entire housing from the floor unit. Use a small screwdriver to pry open the housing. Figure 225 Remove the housing and loosen the following cables: • the two cables to the brush motors; the two power cables from the battery; •...
  • Page 95 Loosen the PT10 screw of the bracket and release the hose. Figure 229 Loosen the 2 PT10 screws of the valve. Remove the valve from the housing. Figure 230 Loosen the swivel and remove the tube from the valve. Figure 231 Loosen the PT10 screw of the bracket holding the signal cable and brush cables.
  • Page 96 Loosen the 2 PT10 screws of the bracket holding the two power cables and the hose. Remove the bracket. Figure 233 Gently pull the hose from the hinge. Figure 234 Disconnect the signal cable. Figure 235 Loosen the two PT10 screws and disconnect the two contact points.
  • Page 97 Loosen the PT10 screw and remove the spring contact from the bumper. Figure 237 Pull out the unit from the bumper. Figure 238 Loosen the 4 studs holding the squeegees Figure 239 Loosen the 2 studs and the 2 PT10 screws to remove the handle.

  • Page 98: Assembly Protection Bumper

    Loosen the 2 PT10 screws and remove the battery clip. Figure 241 Loosen the 4 remaining PT10 screws. Figure 242 The bumper can now be separated from the deck. Figure 243 23.1.2 Assembly protection bumper After replacing the protection bumper, the unit can be re-assembled. Follow the steps as indicated in Figure 219 till Figure 243 in reversed order.
  • Page 99 Assure that the rubber underneath the housing is fitted correctly. Figure 244 Assure that the rubber ring on the signal cable is fitted snugly into the housing. Figure 245 Click here to return to the table of content.

  • Page 100: Mop Lite Replacement Of A Castor Wheel And/Or Wheel Pillar

    24I mop Lite replacement of a castor wheel and/or wheel pillar Tool(s): Remarks Screwdriver Torx PT10 Spanner 10 - 11 Material(s): Remarks None 24.1.1 Disassembly Loosen the axis of the wheel assembly. Figure 246 Remove the wheel. Figure 247 Loosen the PT20 bolt of the pillar. Figure 248...

  • Page 101: Assembly Wheel And/Or Wheel Pillar

    Remove the pillar and replace when necessary. Figure 249 24.1.2 Assembly wheel and/or wheel pillar After replacing the wheel and/or the wheel pillar, the unit can be re-assembled. Follow the steps as indicated in Figure 246 till Figure 249 in reversed order. ATTENTION To avoid wrong positioning of a pillar, each pillar has either a ‘R’...

  • Page 102: Mop Lite Replacement Of The Floor Unit Cover

    25I mop Lite replacement of the floor unit cover Tool(s): Remarks Screwdriver Flat, torx PT10 Long nose pliers Material(s): Remarks None When replacing the floor unit cover the following actions need to be taken: 1: Removal of the protection bumper (see Figure ATTENTION 250 till Figure 274);...
  • Page 103 Figure 251 Loosen the two power cables, connecting the brush motor. Figure 252 The entire brush deck can be separated from the floor unit cover. Figure 253 The housing of the control board for the brush motor is now accessible. Figure 254 Loosen the 4 PT10 screws of the cover of the housing.
  • Page 104 Remove the entire housing from the floor unit. Use a small screwdriver to pry open the housing. Figure 256 Remove the housing and loosen the following cables: • the two cables to the brush motors; the two power cables from the battery; •...
  • Page 105 Loosen the PT10 screw of the bracket and release the hose. Figure 260 Loosen the 2 PT10 screws of the valve. Remove the valve from the housing. Figure 261 Loosen the swivel and remove the tube from the valve. Figure 262 Loosen the PT10 screw of the bracket holding the signal cable and brush cables.
  • Page 106 Loosen the 2 PT10 screws of the bracket holding the two power cables and the hose. Remove the bracket. Figure 264 Gently pull the hose from the hinge. Figure 265 Disconnect the signal cable. Figure 266 Loosen the two PT10 screws and disconnect the two contact points.
  • Page 107 Loosen the PT10 screw and remove the spring contact from the bumper. Figure 268 Pull out the unit from the bumper. Figure 269 Loosen the 4 studs holding the squeegees Figure 270 Loosen the 2 studs and the 2 PT10 screws to remove the handle.
  • Page 108 Loosen the 2 PT10 screws and remove the battery clip. Figure 272 Loosen the 4 remaining PT10 screws. Figure 273 The bumper can now be separated from the deck. Figure 274...

  • Page 109: Disassembly Of The Drive Support And Hinge

    25.1.2 Disassembly of the drive support and hinge Flip the i-mop over and remove the main suction hose from the deck. Figure 275 …and the handle. Figure 276 Loosen the 4 fixation screws holding the vacuum motor. Use the specially provided tool.
  • Page 110 The assembly of the two power cables, signal cable and hose can pulled out the hinge. Figure 279 Loosen the 2 PT10 screws and the 4 PT20 screws. Figure 280 Separate the hinge bracket from the tube main adapter. Figure 281 Loosen the two PT20 screw holding the drive support.
  • Page 111 Remove the drive support. Figure 283 Loosen the circlip of the hinge. Figure 284 …and slide the hinge bracket from the hinge. Figure 285 Loosen the 6 PT10 screws and remove the tube main adapter from the hinge bracket. Figure 286...
  • Page 112 The tube main adapter can now be separated from the hinge bracket. Figure 287 Remove the covers on either side of the hinge. Figure 288 Loosen the 2 PT20 bolts on either side of the hinge. Figure 289 Remove the 2 plastic bushes. Figure 290...

  • Page 113: Disassembly Of The Wheels And Wheel Supports

    The hinge can now be removed. Figure 291 25.1.3 Disassembly of the wheels and wheel supports Loosen the axis of the wheel assembly. Figure 292 Remove the wheel. Figure 293...

  • Page 114: Disassembly Various Components

    Loosen the PT20 bolt of the pillar. Figure 294 Remove the pillar and replace when necessary. Figure 295 25.1.4 Disassembly various components ATTENTION After having removed the abovementioned items various components will need to be removed. Remove the support spring and magnet. Figure 296 25.1.5 Assembly After replacing the floor unit cover, the unit can be re-assembled.
  • Page 115 ATTENTION Assure that the wires of the contact are fitted in the right position. If in doubt, check the polarity with the battery. ATTENTION Pay attention when assembling the two bushes on either side of the hinge. The flat surface should align with the flat surface in the hinge.

  • Page 116: Decommissioning And Disposal

    It is the responsibility of the i-mop Lite owner to dispose of the product ® responsibly. After decommissioning, the i-mop Lite still contains valuable resources and needs to be disposed of according to your local laws and regulations regarding recycling of electrical equipment. Before disposal please: 1.

  • Page 117: Squeegee Replacement

    27 Squeegee replacement The squeegee blades come in pairs and wear out over time. When You notice the floor is no longer being dried properly, replace the squeegee blades. 27.1.1 Detaching the squeegee. 1.Put the imop® Lite in store position. 2.Hold the scrub deck firmly with one hand.

  • Page 118: To Attach The Squeegee

    Attaching the squeegee Figure 300 27.1.3 To attach the squeegee: 1. Hold the scrub deck firmly with one hand. 2. Align the pins on the scrub deck (Figure 300) with the holes on the squeegee. 3. Push the left side of the squeegee in place. 4.

  • Page 119: Electrical Diagram

    28 Electrical diagram 1 = Brush motor 2=Vacuum motor 3= water valve normal setting 4= Water valve ECO mode setting...

  • Page 120: Troube Shooting Tips

    TROUBE SHOOTING TIPS : Step 1 : How to check main PCB board (B) if it works. Turn the switch knob at position 1,2,3 or 4 and then push in the battery (A) that the battery is connected and gives power to the . If LED is flashing, it means the main PCB board and main PCB cable black connection is OK on the connection pints C,D,E and F.

  • Page 121: Spare Parts List

    28 Spare Parts List See B.O.M on portal...

Table of Contents