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i-team CO-BOTIC 65 User Manual

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TM
CO-BOTIC 65
Continuously easy
User manual
i-team Professional b.v.
Hoppenkuil 27b, 5626 DD Eindhoven, The Netherlands
Telephone: +31402662400
Email: hello@i-teamglobal.com
Internet: www.i-teamglobal.com

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Summary of Contents for i-team CO-BOTIC 65

  • Page 1 CO-BOTIC 65 Continuously easy User manual i-team Professional b.v. Hoppenkuil 27b, 5626 DD Eindhoven, The Netherlands Telephone: +31402662400 Email: hello@i-teamglobal.com Internet: www.i-teamglobal.com...
  • Page 2 In short, the i-drive cleans your big spaces, while the i-mop lite allows you to efficiently clean smaller spaces. GREENER: Thanks to the high mechanical power of the CO-BOTIC 65, we use less water and little to no chemicals for cleaning. SAFER: The CO-BOTIC 65 is equipped with a ramp and adjustable footrest for better ergonomics.

  • Page 3: Preface

    The purpose of the user manual is to provide the user with information during the life of the CO- BOTIC 65 in such a way that the CO-BOTIC 65 is used correctly, efficiently and safely, even in the event of reasonably foreseeable misuse, as described in section 1.2 of this manual.

  • Page 4: Operators Of The Co-Botic 65

    Operators of the CO-BOTIC 65 The CO-BOTIC 65 may only be operated by a person who: • has correctly read and understood the instructions in this manual; • is trained by a certified service partner; • works together with a certified service partner;...

  • Page 5: Table Of Contents

    Ignition key ............................19 Solution level indicator ........................19 Different types of squeegee blades ..................... 19 Disc brushes and pads ......................... 19 Cleaning agent ............................. 20 Safety features on the CO-BOTIC 65 ....................20 2.8.1 Emergency stop ..........................20 2.8.2 Emergency cut-out ..........................
  • Page 6 General ..............................24 Transport outside ..........................24 Transport in a vehicle .......................... 24 4.3.1 Removal of bumper ......................... 25 Pushing or towing the CO-BOTIC 65 ....................25 Assembly and installation ..........................26 Unboxing .............................. 26 5.1.1 Contents of the delivery ........................26 Assembly ..............................
  • Page 7 7.12 Damaged or worn parts ........................62 7.13 Maintenance frequency ........................63 7.13.1 Maintenance frequency table ..................... 63 7.13.2 Servicing the CO-BOTIC 65 ...................... 64 7.14 Storage ..............................64 Troubleshooting ............................65 Decommissioning and disposal ........................66 Attachments ..............................67 10.1...

  • Page 8: Introduction

    CO-BOTIC 65 near stairs, escalators or any area with a significant drop in elevation; • do not use the CO-BOTIC 65 without a falling objective structure (FOPS) in areas where it is likely that the operator is hit by falling objects; •...

  • Page 9: Lifespan

    • do not use the CO-BOTIC 65 on rough surfaces. The CO-BOTIC 65 is designed for smooth, hard flat surfaces only (less than 2% slope). Rough surfaces will not give the desired result and increase the wear on the disc brushes;...

  • Page 10: Specifications

    Gross Vehicle Weight (GVW automatic) 274 kg (CO-BOTIC 65): Gross Vehicle Weight (GVW manual) 349 kg (CO-BOTIC 65 incl. 75 kg for operator): Li-on batteries: DC (25.2V, 14 Ah, 2117 Wh in total) Battery capacity: 6 batteries *14 Ah = 84 Ah...

  • Page 11: Warranty

    1.7 Identification Each CO-BOTIC 65 has a unique serial number that can be found on the type plate (Figure 2) on the platform for the i-mop lite, at the back side of the CO-BOTIC 65. Your i-team partner needs this number when you order parts.

  • Page 12: Description

    2 Description The CO-BOTIC 65 consists of the following parts: Figure 3 An i-mop lite. A battery drawer. Three tail lights. Two work lights. An emergency stop indicator. A front-wheel (20 x 6 cm) motor. A tail emergency stop button.

  • Page 13: Control Panel On The Steering Wheel

    30%. It does not slow down the speed of the CO-BOTIC 65 Reverse touch button. If reverse is activated, the CO-BOTIC 65 produces a sound and it drives at a reduced speed.

  • Page 14: Multifunctional Display

    3.0 L/min Level 5: 3.5 L/min (≈18 minutes using a full tank) 2.1.1 Multifunctional display The multifunctional display gives the status of the CO-BOTIC 65 , alarm codes in manual mode and in automatic mode. 1. Manual mode: • Indicates operation time in hours and minutes (Figure 5, pos 1).

  • Page 15: Codes Alarm Display

    2.1.2 Codes alarm display ATTENTION In case an alarm code occurs on the display, please contact service personnel or your i-team partner. Alarm summary table control panel Alarm Description Solution AL_1: Function Brushes ammeter Check brushes motor working current. Excessive and continuous working current Brushes Ammeter protection.
  • Page 16 Alarm summary table control panel Alarm Description Solution ES_1: Emergency Emergency stop button Release emergency button, (re)start automatic route from the app. stop: Button pressed. pressed ES_2: Emergency Emergency stop Clear path in front of machine. Reset machine by pushing and releasing an emergency stop: Safety laser because safety laser button, (re)start automatic route from the app.

  • Page 17: App On Remote Device

    2.2 App on remote device Figure 6 Connection indicator. When a good connection is established with the machine, it becomes blue. Mode button. A person means manual mode and a robot means automatic mode. Error button. Shows the error message window. History button.

  • Page 18: Notifications

    • Press OK in the Warning window Failed to start route, object The safety laser scanner has an Remove the object in the viewing area of the CO-BOTIC 65 • is in front of device object detected Press OK in the Warning window •...

  • Page 19: Ignition Key

    2.5 Different types of squeegee blades You can order rubber blades or polyurethane blades for the squeegee, depending on the type of surface that you are going to clean with the CO-BOTIC 65. For more information, please visit www.i-teamglobal.com. 2.6 Disc brushes and pads You can order disc brushes or pads.

  • Page 20: Cleaning Agent

    You can use different foam reducing cleaning agents for different purposes. For instance, to kill bacteria, for nonfood or for an extra shiny effect. For more information, please visit www.i-teamglobal.com. 2.8 Safety features on the CO-BOTIC 65 ATTENTION The safety functions regarding the automatic mode are not active in manual mode.

  • Page 21: Emergency Button

    2.8.3 Emergency button The emergency buttons (Figure 9, pos 1) and the emergency cut-out button (Figure 10, pos 1) on the steering column can be activated by pushing the button. Deactivation of the emergency stop buttons is done by turning the button left or right. Deactivation of the emergency cut-out button is done by pulling the button out.

  • Page 22: Safety

    3 Safety Safety comes first. Therefore, please take time to read and understand these safety instructions. Improper use can cause harm or void the manufacturer’s warranty. 3.1 General safety instructions 3.1.1 Sweep before scrub Remove objects from the floor that can be propelled by the rotating disc brushes. In case of fire, use a powder extinguisher instead of water.

  • Page 23: Safety Laser Scanner

    When unsure, mark the job site to warn passersby. 3.2.3 Careful when parking Do not park the CO-BOTIC 65 on ramps or slopes. Always park the CO-BOTIC 65 on a level, hard surface. 3.3 Risks during automatic operation CAUTION Check the jobsite for objects that may interfere with the route.

  • Page 24: Transport And Storage

    It will damage the CO-BOTIC 65. You can transport your CO-BOTIC 65 using a truck equipped with a loading ramp with a <18% slope if the bumper and the safety laser scanner are removed by a service partner. Make sure the machine is safely secured.

  • Page 25: Removal Of Bumper

    Figure 13 4.4 Pushing or towing the CO-BOTIC 65 WARNING • DO NOT exceed a speed of 3 km/h when pushing the CO-BOTIC 65. • DO NOT leave the brake released. • after manually moving the CO-BOTIC 65 and with the electromagnetic brake engaged again, push the machine to check that the brake is actually enabled and properly functioning.

  • Page 26: Assembly And Installation

    4. Load the i-mop® lite. Please refer to the i-mop lite manual for assembly instructions. 5.1 Unboxing The CO-BOTIC 65 comes in a single delivery. The i-mop® lite is delivered separately in a box. The remote device is delivered separately by the i-team partner and will be set-up by the i-team partner.

  • Page 27: Assembly

    5.2 Assembly 5.2.1 Attaching the disc brushes and brush covers Please see section 7.4.2. 5.2.2 Attaching the squeegee Please see section 7.3.2. 5.2.3 Inserting the batteries Please see section 6.1.2. 5.2.4 Load the i-mop® lite Please see section 7.8.1 5.2.5 Link the remote device Please refer to the remote device manual for installation instructions.

  • Page 28: Operation

    Figure 16 6.1.2 Inserting the batteries The battery drawer is located at the back of the CO-BOTIC 65. ATTENTION It is recommended to fully charge the batteries before inserting them into the CO-BOTIC 65. How to charge the batteries, see User Manual i-charge® 9.
  • Page 29 1. Turn the ignition key to the OFF position and keep the key with you. 2. Pull out the locking pin on the left side (Figure 17, pos 2) of the battery drawer. 3. Pull out the battery drawer by the black handle (Figure 17, pos 1), until it locks into place.

  • Page 30: Filling The Detergent Tank

    5. Pull out the locking pin on the left side (Figure 19, pos 2) of the battery drawer. 6. Push the battery drawer into the CO-BOTIC 65 by the black handle (Figure 19, pos 1) until it locks into place.

  • Page 31: Filling The Solution Tank

    4. Replace the filler cap and make sure it seals tight. 5. Put the detergent tank back in the CO-BOTIC 65 , valve first and the handle facing towards you. Figure 21 6. Clean your hands afterwards.

  • Page 32: Checking The Solution Level

    Figure 23 6.1.5 Checking the solution level ATTENTION It is important to check the solution level regularly as the CO-BOTIC 65 will shut down the squeegee and disc brushes if the solution level gets to 20%. The solution level can be checked visually on the solution level indicator, which is situated on the...

  • Page 33: Operation Procedure Manual Mode

    CAUTION DO NOT push the accelerator pedal before start-up sequence is finished. 1. Take place on the seat behind the steering wheel. The CO-BOTIC 65 is designed to run only in manual mode when an operator is sitting on the seat.

  • Page 34: Using Reverse Drive

    1. Make sure the CO-BOTIC 65 is stopped and your foot is off the accelerator pedal. 2. Make sure the CO-BOTIC 65 is in manual mode. If needed, turn the ignition key to trigger the Manual position. 3. Press the reverse touch button (Figure 25, pos 1) to select reverse drive.

  • Page 35: At The Job Site Manual Mode

    6.2.4 At the job site manual mode Figure 27 1. Choose the amount of water to use. Push the water touch buttons (Figure 27, pos 7) for more or less water. There are five different levels, see section 2.1. 2. Choose the amount of detergent to use, the level is always proportional to the amount of water. 3.

  • Page 36: Working In Eco Mode

    6.3.1 Checking the remote device ATTENTION It is recommended to fully charge the batteries of the remote device before using the CO-BOTIC 65 in automatic mode. How to charge the remote device batteries, please refer to the remote device manual.
  • Page 37 (Figure 31). 6. Choose the desired CO-BOTIC 65 . When the CO-BOTIC 65 starts up, the CO-BOTIC number and the IP number are shown on the display on the steering wheel for a few seconds. The IP number should also be available next to the identification sticker.

  • Page 38: Driving Automatic On The Jobsite

    DO NOT sit on the CO-BOTIC 65 while in automatic mode. 1. Take place on the seat behind the steering wheel. The CO-BOTIC 65 is designed to run only in manual mode when an operator is sitting on the seat.
  • Page 39 CO-BOTIC 65 can be followed digitally. 14. The CO-BOTIC 65 shows which way it is going by using the left or right direction indicator. 15. At the end of the route the display will show Cleaning route Finished. To repeat the same cleaning route turn the ignition key to trigger the Manual position for 5 seconds and start the CO-BOTIC 65 with the remote device.

  • Page 40: At The Job Site Automatic Mode

    6.3.3 At the job site automatic mode Figure 35 1. On the remote device notifications can pop up when the CO-BOTIC 65 communicates a problem. In the app the notifications can be shown by touching the error button (Figure 35, pos 3).
  • Page 41 • Choose the amount of water to use. Touch the Water button (Figure 35, pos 10) for more or less water. Choose one of the five different levels in the Water window (Figure 36). Touch the Set Water button to save.

  • Page 42: Maintenance

    For a proper functioning and a long lifespan of the CO-BOTIC 65, it is important to follow the recommended maintenance intervals mentioned in this manual.

  • Page 43: Checking The Machine Operating Hours

    (Figure 38, pos 1). 5. Check the maintenance frequency table in section 7.13 to see which actions should be taken. 6. Turn the ignition key to the OFF position to switch off the CO-BOTIC 65 Figure 38...

  • Page 44: Maintenance Tasks On The Squeegee

    Keep the key with you during maintenance. Figure 39 5. Go to the right side of the CO-BOTIC 65 6. Remove the vacuum hose from the hose connector (Figure 40, pos 1). 7. Loosen the two rotary knobs (Figure 40, pos 2).

  • Page 45: Placing The Squeegee Body Back On The Squeegee Lifting Plate

    7.3.2 Placing the squeegee body back on the squeegee lifting plate 1. Position the squeegee body under the CO-BOTIC 65 , line up the rotary knobs with the cutouts in the squeegee lifting plate. 2. Lift the squeegee lifting plate.
  • Page 46 Daily cleaning can be done with the blades in the squeegee body. Clean the edges of the blades with a damp cloth. Only step 1 and step 15 need to be done. 1. To remove the squeegee body from the squeegee lifting plate of the CO-BOTIC 65 please see section 7.3.1. Removing the back blade (no holes).
  • Page 47 15. Do step 5 to 7 in reverse order, start tightening the wing nuts on one side and Figure 46 work to the other side. 16. To replace the squeegee body on the squeegee lifting plate of the CO-BOTIC 65 please see section 7.3.2.

  • Page 48: The Disc Brushes

    7.4 The disc brushes 7.4.1 Removing the disc brushes ATTENTION The supporting bolts are fixed for transportation, please check them and loosen them if they are fixed. 1. Make sure that the ignition key is in the OFF position and remove it. Keep it with you during maintenance.

  • Page 49: Placing Back The Disc Brushes

    7.4.2 Placing back the disc brushes 1. Make sure that the springs (Figure 49, pos 1) are locked into place behind the cams (Figure 49, pos 2). 2. Push the disc brush on the hexagonal nut of the drive shaft (Figure 49, pos 3) and wiggle it until you feel it is in place.

  • Page 50: Replacing The Disc Brushes

    7.4.4 Replacing the disc brushes ATTENTION Each disc brush has a wear indicator. This is the red bristle group. If the disc brush is worn near to the length of the red bristle group, it needs to be replaced. 1. To remove the disc brushes, please see section 7.4.1.

  • Page 51: Cleaning The Recovery Tank

    50°Celsius; • make sure that you follow your local regulations with regard to wastewater. 1. Position the backside of the CO-BOTIC 65 in a recovery water disposal area. 2. Turn the ignition key to the OFF position and keep the key with you during maintenance.

  • Page 52: Cleaning The Separator

    10. When the recovery tank is empty, hose down the tank with water (Figure 53). 11. Clean the underside of the lid with water (Figure 53). 12. Clean the float switch (Figure 53, pos 1) with water to avoid that it sticks. 13.

  • Page 53: Cleaning The Recovery Water Inlet

    7.5.2 Cleaning the recovery water inlet CAUTION Wear protective gloves when cleaning the recovery water inlet as sharp debris may be attached to it. 1. Remove the recovery water inlet (Figure 57, pos 1). Figure 57 2. Remove the debris by hand and clean it with tap water and a brush (Figure 58, pos 2) above a sink.
  • Page 54 1. Remove the detergent tank by the handle (Figure 59, pos 2) and put it on a level surface. 2. Open the yellow filler cap (Figure 59, pos 1). Figure 59 3. Hold the detergent tank by the handle and pour in approx.
  • Page 55 4. Turn the detergent tank upside down. 5. Unscrew the white cap (Figure 61, pos 1), it holds the detergent filter (Figure 61, pos 2) in place. 6. Take of the cap and the filter and rinse both with tap water above a sink (Figure 62, pos 1).

  • Page 56: Charging The Batteries

    Make sure it seals tight. 10. Place the detergent tank back on the CO-BOTIC 65 11. Press the tank downward to make sure that the valve (Figure 63, pos 2) is locked onto the detergent tank connector (Figure 63, pos 1).
  • Page 57 7. Pull out the locking pin on the left side (Figure 65, pos 2) of the battery drawer. 8. Push the battery drawer into the Figure 66 CO-BOTIC 65 by the black handle (Figure 65, pos 1) until it locks into place.

  • Page 58: Unloading, Loading And Refilling The I-Mop® Lite

    9. Turn the ignition key to the ON position. 10. Wait a few seconds. The display should indicate 100% and all 10 bars of the battery level display should be visible (Figure 67, pos 1). The CO-BOTIC 65 is ready for a new working cycle. Figure 67 7.8 Unloading, loading and refilling the i-mop®...

  • Page 59: Cleaning The I-Mop® Lite Plateau

    1. Remove the cleaning solution tank from the i-mop lite®, please refer to the user manual of the i-mop lite. 2. Take the filling tube out of the clamps (Figure 69, pos 1). 3. Open the stopper of the i-mop lite (Figure 69, pos 4).

  • Page 60: Cleaning The Suction Line

    7.10 Cleaning the suction line 1. Take place on the seat behind the steering wheel. 2. Turn the ignition key to the ON position. After a few seconds the text "Ready" appears on the display (Figure 71, pos 2). 3. Press the push button (Figure 71, pos 1). The squeegee moves to its lowest position.

  • Page 61: Cleaning The Water Filter

    2. The water filter is positioned under the right front side of the CO-BOTIC 65 (Figure 74, pos 1). 3. Turn the cover of the water filter (Figure 74, pos 2) anti-clockwise to remove it.

  • Page 62: Damaged Or Worn Parts

    6. Replace the water filter in the cover. Turn the cover clockwise onto its mount. Figure 75 7.12 Damaged or worn parts Damaged or worn parts need to be replaced immediately. Contact your local i-team partner or visit www.i-teamglobal.com for more information. Always use original spare parts.

  • Page 63: Maintenance Frequency

    Make sure that routine and preventive maintenance are carried out periodically to ensure safe operation. The schedule may vary depending on the type of cleaning work carried out. Failure to carry out maintenance as required may cause damage to the CO-BOTIC 65 and may cause a risk for the operator.

  • Page 64: Servicing The Co-Botic 65 Tm

    7.13.2 Servicing the CO-BOTIC 65 WARNING Service tasks on the CO-BOTIC 65 may only be performed by a trained expert of an authorized i-team workshop by reference to the machine-specific system maintenance. Service frequency table Every 125 hours Every 250 hours See Service Manual.

  • Page 65: Troubleshooting

    Problem Cause Solution The CO-BOTIC 65 sees objects The safety laser scanner is dirty. Clean the safety laser that are not there. scanner. The CO-BOTIC 65 cannot read the The camera is dirty. Clean the camera. location or start point.

  • Page 66: Decommissioning And Disposal

    It is the responsibility of the CO-BOTIC 65 owner to dispose of the product. At the end of life, the CO-BOTIC 65 still contains valuable resources and needs to be disposed of according to your local laws and regulations regarding recycling of electrical equipment.

  • Page 67: Attachments

    10 Attachments 10.1 CE Certificate This document is part of the technical file of the CO-BOTIC 65 and will be available upon request.

  • Page 68: Specifications

    Gross Vehicle Weight (GVW automatic) 274 kg (CO-BOTIC 65): Gross Vehicle Weight (GVW manual) 349 kg (CO-BOTIC 65 incl. 75 kg for operator): Li-on batteries: DC (25.2V, 14 Ah, 2117 Wh in total) Battery capacity: 6 batteries *14 Ah = 84 Ah...
  • Page 69 Noise levels: Operators ear when seated: LpAT=64,3 dB(A) Average around the machine: Lpf=68,5 dB(A) Sound power (sticker): LwA=84,4 dB(A) Theoretical performance (automatic): 2196 m per hour Theoretical performance (manual): 2745 m per hour Practical performance (automatic): 1118 m per hour Practical performance (manual): 1400 m per hour...
  • Page 70 Made Blue simultaneously ensures someone else on the planet gets access to clean water. For every liter that the i-mop uses in operations, the i-team and Made Blue mirror clean drinking water in a developing country. The planet is a beautiful place with over 7 billion people.
  • Page 71 Professional b.v. Hoppenkuil 27b, 5626 DD Eindhoven, The Netherlands Telephone: +31402662400 Email: hello@i-teamglobal.com Internet: www.i-teamglobal.com...

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