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i-team CO-BOTIC 45 Service Manual

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Service manual
i-team Professional b.v.
Hoppenkuil 27b, 5626 DD Eindhoven, The Netherlands
Telephone: +31402662400
Email: hello@i-teamglobal.com
Internet: www.i-teamglobal.com

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Summary of Contents for i-team CO-BOTIC 45

  • Page 1 Service manual i-team Professional b.v. Hoppenkuil 27b, 5626 DD Eindhoven, The Netherlands Telephone: +31402662400 Email: hello@i-teamglobal.com Internet: www.i-teamglobal.com...
  • Page 2 Original service manual, written in the English Language Future Cleaning Technologies B.V. Hoppenkuil 27b, 5626 DD Eindhoven, The Netherlands Telephone: +31402662400 Email: hello@i-teamglobal.com Internet: www.i-teamglobal.com Model: co-botic 45 Date: 07/2023 Product code: Version: v2.0 Model year: Aug. 2023...

  • Page 3: Preface

    The battery-operated co-botic 45 is equipped with a brush that provides a deep scrub and a great cleaning result. The co-botic 45 significantly reduces the amount of chemicals needed, which leads to a greener result.

  • Page 4: Purpose Of The Service Manual

    45 and their supervisors, as well as partners and importers. Servicing of the co-botic 45 The co-botic 45 may only be service by a person who has correctly read and understood the instructions in this manual and is trained by i-team.

  • Page 5: Table Of Contents

    Content Preface ......................................3 Purpose of the service manual ..............................4 Target audience ..................................... 4 Servicing of the co-botic 45 ..............................4 Content ......................................5 Introduction ................................... 9 Documentation required ............................9 Tools and equipment required ..........................9 Materials required ..............................9 Safety warnings ................................
  • Page 6 8.1.1 Disassembly ..............................27 8.1.2 Assembly ................................ 29 Replacement of the Router ............................30 9.1.1 Disassembly ..............................30 9.1.2 Assembly ................................ 31 Replacement of the IMU ............................31 10.1.1 Disassembly ..............................31 10.1.2 Assembly ................................ 32 Replacement of the Ultrasonic sensor in the Lower Head Panel ............33 11.1.1 Disassembly ..............................
  • Page 7 20.1.2 Assembly ................................ 46 Replacement of the SIM-card tray ........................47 21.1.1 Disassembly ..............................47 21.1.2 Assembly ................................ 48 Replacement of the Cooling fan ........................... 49 22.1.1 Disassembly ..............................49 22.1.2 Assembly ................................ 49 Replacement of the In- and outlet tubes ......................50 23.1.1 Disassembly ..............................
  • Page 8 Replacement of the 2D Lidar sensor ........................66 34.1.1 Disassembly ..............................66 34.1.2 Assembly ................................ 67 Not enough suction ..............................68 Decommissioning and disposal ..........................69 Attachments ................................. 70 37.1 Connection diagram ............................. 70 37.2 CE Certificate ................................71...

  • Page 9: Introduction

    37.1. 2. This service and maintenance manual Figure 1 1.2 Tools and equipment required For regular servicing of the co-botic 45, the following tools and equipment are required: 1. Screwdriver, torx and cross head; 2. Multimeter; 3. Heat gun; 4. Spanners;...
  • Page 10 3. Various electronic panels (Power distribution board; Router; Control board of the drive motor, Control board of the lift motor, Control board of the display etc); 4. IMU; 5. Ultrasonic sensor; 6. Drive wheel assembly;...

  • Page 11: Safety Warnings

    2 Safety warnings Observe all applicable standards relating to the repair of electrical appliances. Always disconnect the power plug from the mains before beginning repair work. 2.1 Symbols used Symbol Term Explanation WARNING Indicates a hazardous situation which, if the safety instructions are not followed, can lead to injuries of the operator or bystanders and light or moderate damage to the product or the environment.

  • Page 12: General Instructions

    When replacing cables make sure the replacing cables have the same diameter as the original ones (AWG standard). • The co-botic 45 is a heavy machine. When needed always use two persons to lift it. • The temperature of the water used in or on the co-botic 45 should be below 40 Using water with a temperature above 40 C.
  • Page 13 • Take the necessary measures to ensure that hair, jewelry and/or other loose parts can be caught by any moving parts of the machine. • Before transporting or storing the machine always empty the clean- and dirty water tank. Doing so will avoid problems that might occur with temperatures below freezing point.

  • Page 14: Transport And Storage

    3 Transport and storage 3.1 General CAUTION Always keep the main body of the co-botic 45 in the upright position. Make sure the clean water tank and recovery tank are part of the main body during transport. Before storage or transport, drain the machine. Remove the battery after each use. 3.2 Store position The correct store position is the upright vertical position.

  • Page 15: Transport Inside/Outside

    Lift the co-botic 45 while moving it from one building to another. CAUTION The co-botic 45 is heavy. Do not try to carry the unit by yourself. You should always use someone's help. CAUTION The handle shown in figure 2, pos.
  • Page 16 8. Lift the co-botic 45 into your vehicle using the carrying handles (Figure 2, pos. 2). 9. Prevent the co-botic 45 from moving around during transport by using a tension belt or another appropriate restraint.

  • Page 17: Technical Specifications

    4 Technical specifications Figure 3 Cleaning efficiency: Roller Scrubber/dryer ~ 1500 – 2500 m² (Single Operation Cycle) Cleaning pressure: 2-6 kg Clean water tank capacity: 10 L Recovery tank: 10 L Battery Life: ~ 2 – 3 hours (1x i-power 20) Charging time: ~ 2 hours (i-charge 9c) Sensors:...

  • Page 18: Warranty

    4.1 Warranty The co-botic 45™ should be used as intended and described in this manual. Using the co-botic 45 outdoors will void the warranty on the product. 4.2 Identification Each co-botic 45 has a unique serial number: • Serial number (Figure 3, pos. 1).

  • Page 19: Description

    Figure 6 Legend Display Emergency stop Speaker Handle Ultrasonic wave radar Carrying handle Battery compartment Squeegee co-botic 45 main body Roller brush Remote control 2D laser radar Clean water tank Cliff detection sensor SIM-card slot 3D lidar sensor Recovery tank compartment...

  • Page 20: Remote Control

    Figure 7 Figure 8 Legend Top Head Panel Assembly Lower Head panel Assembly Window Panel Assembly Clean water tank Mid Front cover Bottom Assembly 4.4 Remote control The remote control consists of: 1. Antenna 2. Joystick 3. Power button 4. Connect button 5.

  • Page 21: Troubleshooting

    5 Troubleshooting 5.1 Possible problems Problem (or should this Possible cause Solution be “message on display”??) 2D/3D laser error If the prompt does not appear frequently, it does not affect normal operation and can be ignored. If the prompt appears frequently, it Power off the co-botic and let may be caused by a too high laser it stand still for some period of...
  • Page 22 Problem (or should this Possible cause Solution be “message on display”??) Please check whether This is caused by an overload of the Please let the drive motor the drive motor is drive motor or a sudden brake. stand still and wait for it to be entangled with foreign operational again.

  • Page 23: Report A Problem Via I-Link

    Figure 10 5.2 Report a problem via i-link ® 1. Scan the QR code on the device with a phone or tablet. The i-link QR landing page will open. 2. Click “Report a problem” and report the problem.

  • Page 24: Scheduled Maintenance

    6 Scheduled maintenance Operation Daily or after using the Weekly Bi-weekly Monthly co-botic Recovery tank cleaning Inspect bottom for dirt Floater in recovery tank cleaning Filter bag cleaning Squeegee cleaning Check the suction port Roller brush cleaning 2D laser Inspect surface Clean with a for dirt damp cloth.

  • Page 25: Mid Front Cover And Window Panel Assembly Removal

    7 Mid front cover and window panel assembly removal For a number of repairs on the co-botic 45, the mid front cover needs to be removed. Tool(s): Remarks Screwdriver Torx Material(s): Remarks None 7.1.1 Disassembly Press the yellow knob underneath the clean water tank.

  • Page 26: Assembly

    Lift the LED-ring from the top of the Co-botic and remove. Figure 15 With the mid front cover and the LED-ring removed the Window Panel Assembly can be removed from the co-botic 45. When needed, disconnect the cable attached to the Window Panel Assembly. Figure 16 7.1.2 Assembly For assembly of the Mid Front Cover and the Window Panel Assembly follow the steps as indicated in figure 16 till figure 12 in reversed order.

  • Page 27: Removal Of Top And Lower Head Panel Assembly

    8 Removal of Top and Lower Head Panel Assembly Tool(s): Remarks Screwdriver Star, Torx Material(s): Remarks None 8.1.1 Disassembly Lift the LED-ring from the top of the Co-botic and remove. Figure 17 Loosen 4 pcs EJOT T8 at the bottom of the Lower Head Panel Assembly.
  • Page 28 When the Co-botic 45 is not equiped with a carrying handle, loosen the 2 x 2 pcs EJOT T8 screws on the either side of the Lower Head Panel. Figure 20 Slide out the Lower Head Panel. Figure 21 Loosen the network cable (#201) and the power cable (#202) from the top head panel assembly.

  • Page 29: Assembly

    Disconnect all the cables and remove the Top Head Panel Assembly. Figure 24 8.1.2 Assembly For assembly of the Top and Lower Head Panel Assembly follow the steps as indicated in figure 24 till figure 17 in reversed order. Click here to return to the table of content.

  • Page 30: Replacement Of The Router

    9 Replacement of the Router Tool(s): Remarks Screwdriver Star Material(s): Remarks None ATTENTION When the Router needs to be replaced, first the mid front cover needs to be removed, see chapter 7. Removing the cables attached to the mid front cover is not needed.

  • Page 31: Assembly

    9.1.2 Assembly After replacing the router, the co-botic 45 can be re-assembled. Follow the steps as indicated in figure 25 till figure 26 and figure 12 till figure 16 in reversed order. Click here to return to the table of content.

  • Page 32: Assembly

    10.1.2 Assembly After replacing the IMU, the co-botic 45 can be re-assembled. Follow the steps as indicated in figure 12 till figure 16 in reversed order. Click here to return to the table of content.

  • Page 33: Replacement Of The Ultrasonic Sensor In The Lower Head Panel

    Head Panel. Figure 32 11.1.2 Assembly After replacing the ultrasonic sensor, the co-botic 45 can be re-assembled. Follow the steps as indicated in figure 31 till figure 32 and in figure 24 till figure 17 in reversed order.. Click here...

  • Page 34: Replacement Ultrasonic Sensor In The Mid

    Push the ultrasonic sensor out of the Lower Head Panel. Figure 33 12.1.2 Assembly After replacing the ultrasonic sensor, the co-botic 45 can be re-assembled. Follow the steps as indicated in Figure 33 and in figure 16 till figure 12 in reversed order. Click here...

  • Page 35: Replacement Of The Battery Compartment Door

    Replace the door when needed. Figure 35 13.1.2 Assembly After replacing the ultrasonic sensor, the co-botic 45 can be re-assembled. Follow the steps as indicated in Figure 34 till Figure 35 and in figure 16 till figure 12 in reversed order. Click here to return to the table of content.

  • Page 36: Replacement Power Distribution Board

    14 Replacement Power distribution board Tool(s): Remarks Screwdriver Torx Material(s): Remarks None 14.1.1 Disassembly ATTENTION When replacing the Power distribution board, the Mid Front Cover needs to be removed, see chapter 7. WARNING Electronic component can easily be damaged by Electro Static Discharge (ESD). To protect the electronic components always wear ESD anti static gloves when working on electronic components or mainboards.

  • Page 37: Assembly

    The distribution board can now be replaced. Figure 38 14.1.2 Assembly After replacing the ultrasonic sensor, the co-botic 45 can be re-assembled. Follow the steps as indicated in figure 36 till figure 38 and in figure 16 till figure 12 in reversed order. Click here to return to the table of content.

  • Page 38: Replacement Of The Network Switch

    Figure 40 15.1.2 Assembly After replacing the network switch, the co-botic 45 can be re-assembled. Follow the steps as indicated in figure 39 till figure 40 and in figure 16 till figure 12 in reversed order. Click here to return to the table of content.

  • Page 39: Replacement Of The Suction Motor

    16 Replacement of the Suction Motor Tool(s): Remarks Screwdriver Flat and torx Material(s): Remarks None 16.1.1 Disassembly ATTENTION When replacing the Suction Motor, the Mid Front Cover needs to be removed, see chapter 7. Loosen 4 hose clamps, 2 at the hose at the top and and two at the bottom of the Suction Motor.

  • Page 40: Assembly

    Suction Motor. The Suction Motor can now be removed. Figure 44 16.1.2 Assembly After replacing the Suction Motor, the co-botic 45 can be re-assembled. Follow the steps as indicated in figure 41 till figure 44 and figure 16 till figure 12 in reversed order. Click here...

  • Page 41: Replacement Of The Water Pump

    17 Replacement of the Water Pump Tool(s): Remarks Cutting pliers Screwdriver Torx and flat (small) Material(s): Remarks Tiewraps 17.1.1 Disassembly ATTENTION When replacing the Water Pump, the Mid Front Cover and the Window Panel Assembly need to be removed, see chapter 7. Disconnect the 4 wires to the Water Pump.

  • Page 42: Assembly

    Except the YELLOW wire which should be connected to the GREEN wire. After replacing the Water Pump, the co-botic 45 can be re-assembled. Follow the steps as indicated in figure 45 till figure 47 and figure 16 till figure 12 in reversed order.

  • Page 43: Cleaning Of The Spraying Nozzles

    18 Cleaning of the spraying nozzles Tool(s): Remarks None Material(s): Remarks Needle ATTENTION When the amount of water sprayed is not enough, the nozzles underneath the co-botic might be clogged with scale. Turn the co-botic on its side so the bottom is easily accessable.

  • Page 44: Replacement Of A Caster Wheel

    19 Replacement of a Caster wheel Tool(s): Remarks Screwdriver Torx Material(s): Remarks None 19.1.1 Disassembly Tilt the co-botic such that the wheels underneath can be accessed. Loosen the 4 torx screws and remove the caster wheel. Replace the wheel when needed. Figure 50 19.1.2 Assembly For assembly of the caster wheel follow the step as indicated in Figure 50.

  • Page 45: Replacement Of A Drive Wheel

    20 Replacement of a Drive wheel Tool(s): Remarks Screwdriver Torx Material(s): Remarks None 20.1.1 Disassembly Tilt the co-botic such that the wheels underneath can be accessed. Loosen the 6 screws of the connection board and remove the cover. Figure 51 Disconnect the connector of the relevant electric motor.

  • Page 46: Assembly

    Remove the wheel assembly. Figure 54 20.1.2 Assembly For assembly of the Drive wheel follow the steps as indicated in Figure 51 till Figure 54 in reversed order. ATTENTION When assembling the drive wheel, assure that the flat surface on the drive shaft faces the fixed bearing half, see figure 55.

  • Page 47: Replacement Of The Sim-Card Tray

    21 Replacement of the SIM-card tray Tool(s): Remarks Screwdriver Torx Material(s): Remarks None 21.1.1 Disassembly When replacing the SIM-card tray and the Top and Lower Head Panel Assembly need to be removed, see chapter 8. Disconnect the data cable (#310) of the SIM- card from the Router.

  • Page 48: Assembly

    Lift the blue cover and loosen the 4 the screws holding the SIM-card tray. Remove the SIM-card holder and replace. Figure 59 21.1.2 Assembly For assembly of the SIM-card holder follow the steps as indicated in figure 56 till figure 59 and figure 24 till figure 17 in reversed order.

  • Page 49: Replacement Of The Cooling Fan

    22 Replacement of the Cooling fan Tool(s): Remarks Screwdriver Torx Material(s): Remarks None 22.1.1 Disassembly ATTENTION When replacing the Cooling fan, the Mid Front Cover and the Window Panel Assembly need to be removed, see chapter 7. Unplug the connector from the cooling fan. Loosen the 4 torx screws and remover the fan.

  • Page 50: Replacement Of The In- And Outlet Tubes

    23 Replacement of the In- and outlet tubes Tool(s): Remarks Screwdriver Crosshead Cutting pliers Material(s): Remarks Tiewraps Small 23.1.1 Disassembly ATTENTION When replacing the inlet or outlet tubes, the Mid Front Cover and the Window Panel Assembly need to be removed, see chapter 7. ATTENTION It is best practice to replace both inlet and outlet tube at the same time.

  • Page 51: Assembly

    ATTENTION Tighten the tiewraps tightly in order to avoid them coming loose when the co- botic 45 is in use. 23.1.2 Assembly For assembly after replacing the inlet- or outlet tubes follow the steps as indicated in figure 61 and figure 62 and figure 16 till figure 12 in reversed order. Click here to return to the table of content.

  • Page 52: Replacement Of The Dirty Water Level Sensor

    24 Replacement of the Dirty water level sensor The sensors of the dirty water tank, see figure 63 and the clean water tank, see figure 64 are integrated in both tanks. They can not be separated from the tanks. When either one of the sensors cause any problem, replace the respective tank for a new one.

  • Page 53: Replacement Of The On/Off Relays Switch

    25 Replacement of the ON/OFF relays switch Tool(s): Remarks Screwdriver Torx Material(s): Remarks None 25.1.1 Disassembly ATTENTION When replacing the ON/OFF relays switch, the Mid Front Cover and the Window Panel Assembly need to be removed, see chapter 7. Loosen the hose at the bottom of the suction motor, see chapter 16.

  • Page 54: Assembly

    Loosen the 2 screws (Ejot delta PT 50x14) on either side of the cooling ribs. Remove the relay switch and replace the entire unit if needed. Figure 67 25.1.2 Assembly For assembly of the ON/OFF relays switch follow the steps as indicated in figure 65 till figure 67 and figure 16 till figure 12 in reversed order.

  • Page 55: Replacement Of A Speaker

    26 Replacement of a Speaker Tool(s): Remarks Screwdriver Torx Material(s): Remarks None 26.1.1 Disassembly ATTENTION When replacing a Speaker, the Top and Lower Head Panel Assembly need to be removed, see chapter 8. Disconnect the cables (#704 or #705) of the speaker.

  • Page 56: Replacement Of Brush Motor

    27 Replacement of Brush motor Tool(s): Remarks Screwdriver Torx Material(s): Remarks None 27.1.1 Disassembly When problems with the Brush motor always first check if the motor receives enough current from the connection board. Measure at the indicated points, also check figure 91.

  • Page 57: Assembly

    Loosen the 4 screws to release the brush motor. Replace the motor when needed. Figure 73 27.1.2 Assembly For assembly of the brush motor follow the steps as indicated in figure 70 till figure 73 in reversed order. Click here to return to the table of content.

  • Page 58: Replacement Of The Door For The Brush Cassette

    28 Replacement of the door for the brush cassette Tool(s): Remarks Screwdriver Torx Material(s): Remarks None 28.1.1 Disassembly Open the door of the brush cassette and loosen the 3 screws of the door. Figure 74 28.1.2 Assembly For assembly of the door of the brush cassette follow the steps as indicated in figure 74. Click here to return to the table of content.

  • Page 59: Replacement Of The Display

    29 Replacement of the Display Tool(s): Remarks Screwdriver Torx Material(s): Remarks Glue ATTENTION The display should not be replaced by anyone other than the manufacturer. When the display is damaged, return the entire Top Head Panel Assembly to the manufacturer. For removal of the Top Head Panel Assembly, see chapter 8.

  • Page 60: Replacement Of The Control Board Of The Display

    30 Replacement of the Control board of the display Tool(s): Remarks None Material(s): Remarks None 30.1.1 Disassembly ATTENTION When replacing the Control board of the display, the Top and Lower Head Panel Assembly need to be removed, see chapter 8. Loosen the network cable (#201) and the power cable (#202).

  • Page 61: Assembly

    Loosen the 4 screws holding the display. Figure 77 Remove the connector cable from the display. The controlboard can be removed and replaced when needed. Figure 78 30.1.2 Assembly For assembly of the control board of the display follow the steps as indicated in figure 75 till figure 77 and figure 24 till figure 17 in reversed order.

  • Page 62: Replacement Of The Spring Operated Suspension Of A Drive Motor

    31 Replacement of the Spring operated suspension of a drive motor Tool(s): Remarks None Material(s): Remarks None 31.1.1 Disassembly ATTENTION When replacing the Suspension of a drive wheel, first remove the wheel as described in chapter 20. Loosen the 4 screws holding the spring operated suspension.

  • Page 63: Replacement Of Control Board For The Drive And Lift Motor

    32 Replacement of Control board for the drive and lift motor Tool(s): Remarks Cutting pliers Screwdriver torx Material(s): Remarks None 32.1.1 Disassembly Tilt the co-botic such that the wheels underneath can be accessed. Loosen the 6 screws of the connection board and remove the cover.

  • Page 64: Assembly

    32.1.2 Assembly For assembly of the control board for the drive and lift motor follow the steps as indicated in figure 16 till figure 12 in reversed order. Click here to return to the table of content.

  • Page 65: Replacement Of The Lift Motor

    33 Replacement of the Lift motor Tool(s): Remarks None Material(s): Remarks None When problems with the Lift motor always first check if the motor receives enough current from the connection board. Measure at the indicated points, also check figure 91. Figure 84 When the power supply is okay, the Lift motor needs to be replaced.

  • Page 66: Replacement Of The 2D Lidar Sensor

    34 Replacement of the 2D Lidar sensor Tool(s): Remarks Screwdriver Torx Material(s): Remarks None 34.1.1 Disassembly ATTENTION When replacing the 2D Lidar sensor, the Mid Front Cover and the Window Panel Assembly need to be removed, see chapter 7. Disconnect the power cable and network cable (#204).

  • Page 67: Assembly

    Loosen the 2 x 2 screws on eiter side of the bracket. Remove the 2D Lidar sensor and replace. Figure 87 34.1.2 Assembly For assembly of the 2D Lidar sensor follow the steps as indicated in figure 85 till figure 87 and figure 16 till figure 12 in reversed order.

  • Page 68: Not Enough Suction

    35 Not enough suction Tool(s): Remarks Brush Material(s): Remarks None If there is not enough suction check the cassette Figure 88 If cassette is clear, check the dirty water tank for possible blockages Figure 89 Clean the water outlet in the dirty water tank, using a long brush and water under pressure.

  • Page 69: Decommissioning And Disposal

    It is the responsibility of the co-botic™ 45 owner to dispose of the product responsibly. At the end-of-life the co-botic 45 still contains valuable resources and needs to be disposed of according to your local laws and regulations regarding recycling of electrical equipment.

  • Page 70: Attachments

    37 Attachments 37.1 Connection diagram Figure 91...

  • Page 71: Ce Certificate

    37.2 CE Certificate...
  • Page 72 Access to clean water for All.

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