Challenge CMT 330 Manuals

Manuals and User Guides for Challenge CMT 330. We have 3 Challenge CMT 330 manuals available for free PDF download: Additional Service Manual And Parts List, Installation And Operator's Manual

Challenge CMT 330 Additional Service Manual And Parts List (232 pages)

Three-Knife Trimmer

Brand: Challenge | Category: Paper Cutters | Size: 39 MB

Table of Contents
6
Purpose
7
Organization
7
Note Definitions
7
Warning Symbols
8
Other Symbols
8
Troubleshooting Indicators
8
Power Lockout Procedure
8
Service Call Procedures
10
Section Contents
10
Introduction
11
Initial Actions
12
System Checks
13
Scheduled Maintenance
14
1.4 Final Actions
14
Title Page
16
Introduction
16
2.1 Status Messages
17
2.2 Faults Without Status Messages
24
2.3 Input/Output Leds
27
RAP 2.4 Acquire Status Messages
28
RAP 2.5 Input Power
28
RAP 2.6 DC Power
30
RAP 2.7 Cooling Fans
31
RAP 2.8 Internal Conveyor Motors
32
RAP 2.9 Left Waste bin Full Sensor
33
RAP 2.10 Right Waste bin Full Sensor
33
RAP 2.11 Back Waste bin Full Sensor
34
RAP 2.12 Exit Conveyor Sensor
34
RAP 2.13 Waste bin Door Interlocks
35
RAP 2.14 Upper Door Interlocks
35
RAP 2.15 Key Interlock Test
36
RAP 2.16 Plunger Interlock Test
36
RAP 2.17 Elevator Lift Plate Sensor
37
RAP 2.18 Pneumatic Pressure Switch
38
RAP 2.19 Side Knife down Sensor
39
RAP 2.20 Face Knife down Sensor
39
RAP 2.21 Face Knife up Sensor
40
RAP 2.22 Side Knives up Sensor
40
RAP 2.23 Display Backlight
41
RAP 2.24 Enclosure Lights
42
RAP 2.25 Exit Conveyor Motor
43
RAP 2.26 Servo Relay
44
RAP 2.27 Basic In-Feed Conveyor Motor
45
RAP 2.28 Tilt In-Feed Motors
46
RAP 2.29 Pump Relay
48
RAP 2.30 Starter Circuit
49
RAP 2.31 Elevator Motor
50
RAP 2.32 Gripper Clamp
52
RAP 2.33 Gripper Lift
53
RAP 2.34 Cover/Side Scrap Air Blast
53
RAP 2.35 Side/Face Knife Air Blast
54
RAP 2.36 Face Knife Slowdown Sensor
55
RAP 2.37 Side Knife Slowdown Sensor
55
RAP 2.38 Side Knife Preset Sensor
56
RAP 2.39 Side Knife Motor
57
RAP 2.40 Book in Position Sensor
58
RAP 2.41 In-Feed Conveyor Sensor
58
RAP 2.42 Book in Elevator Sensor
59
RAP 2.43 Book at Top of Elevator Sensor
59
RAP 2.44 Book out of Elevator Sensor
60
RAP 2.45 Registration Assembly Motor
61
RAP 2.46 Start/Remote Cut Buttons
62
RAP 2.47 Stop/Remote Stop Buttons
63
RAP 2.48 Status Light
64
RAP 2.49 Jog Cycle
65
RAP 2.50 Proportional and Dump Valves
66
RAP 2.51 Proportional Flow Control
67
RAP 2.52 Side Knives Cut Valve
68
RAP 2.53 Face Knife Cut Valve
69
RAP 2.54 Registration Plate Extend
70
RAP 2.55 Elevator Pusher
71
RAP 2.56 Hydraulic Latches
72
RAP 2.57 Side Knife Lock
73
RAP 2.58 Registration Preset Sensor
74
RAP 2.59 Center Clamp
75
RAP 2.60 Face Knife Latch Sensor
76
RAP 2.61 Side Knife Latch Sensor
76
RAP 2.62 Jogger Retract Sensor
77
RAP 2.63 Shutdown Relay
78
RAP 2.64 Input Door Interlocks
79
RAP 2.65 Tilt In-Feed Operation
80
RAP 2.66 Servo Drive System
81
RAP 2.67 Gripper Position Sensor
84
RAP 2.68 Infeed Sleep Mode Sensor
85
Book Quality
86
Section Contents
86
BQ 3.1 Burr Marks
87
BQ 3.2 Jagged Bottom Cover
87
BQ 3.3 Burr Marks/Jagged Cover
87
BQ 3.4 Rectangular Crease Lines
88
BQ 3.5 Linear Crease Lines
88
BQ 3.6 Draw
88
BQ 3.7 All Sheets Not Cut
89
BQ 3.8 Book Not Square
89
REP 4.1 Main PWB Replacement
91
ADJ 4.2 Trimmer Lubrication
92
REP 4.3 Wear Tape
93
ADJ 4.4 Accuracy Adjustment
94
ADJ 4.5 Hand-Feed Conveyor Lube
94
ADJ 4.6 Gripper Support Block
95
ADJ 4.7 Elevator Lubrication
95
ADJ 4.8 Trimmer's Belts
96
REP 4.9 PROM Replacement
97
ADJ 4.10 External Conveyors Belt Check
98
ADJ 4.11 Conveyor Belt Adjustment
99
REP 4.12 Oil / Filter Change
100
REP 4.13 Air Filter Change
101
ADJ 4.14 System Pressure
102
ADJ 4.15 Counterbalance Valves
103
ADJ 4.16 Lower Gripper Air Blast
104
ADJ 4.17 Gripper Clamp Travel
104
ADJ 4.18 Side Knives Adjustment
105
ADJ 4.19 Knife Gib Adjustment
106
ADJ 4.20 Registration Assembly
107
ADJ 4.21 Hydraulic Latches
108
ADJ 4.22 Elevator Pusher Height
109
ADJ 4.23 Elevator Shelf Synchronization
110
General Information
200
6.1 Specifications
201
6.2 Theory of Operation
201
6.1.1 Option Configurations
201
6.1.2 Sequence of Operations
201
6.1.3 Standard Configuration Operation
202
6.1.4 Hand-Feed Configuration Operation
202
6.3 Sensor Data
202
GI 6.4 Sensor and Main PWB Testing
203
GI 6.5 Proximity Sensors
203
GI 6.6 Retro-Reflective Sensors
204
GI 6.7 Diffuse Sensors
204
6.8 Output Data
205
GI 6.9 Testing Devices and the Main PWB
205
GI 6.10 Hirschmann Connectors
206
GI 6.11 Contact Blocks
207
GI 6.12 Testing Diodes
208
Consumable Items
209
Wiring Data
211
WD 7.1 Schm. 230 VAC E-2938-2 1/7
212
WD 7.2 Schm. 120 VAC E-2938-2 2/7
213
WD 7.3 Schm. 18 VDC E-2938-2 3/7
214
WD 7.4 Schm. 24 VDC E-2938-2 4/7
215
WD 7.5 Schm. 9 VDC E-2938-2 5/7
216
WD 7.6 Schm. 15 VDC E-2938-2 6/7
217
WD 7.7 Schm. 5 VDC E-2938-2 7/7
218
WD 7.8 Schm. Exit 120 VAC EE-2979 1/2
219
WD 7.9 Schm. Exit 15 VDC EE-2979 2/2
220
WD 7.10 Elev. 120 VAC EE-2980-1 1/2
221
WD 7.11 Elev. 15 VDC EE-2980-1 2/2
222
WD 7.12 In-Feed 120 VAC EE-2982 1/3
223
WD 7.13 In-Feed15 VDC EE-2982 2/3
224
WD 7.14 In-Feed 24 VDC EE-2982 3/3
225
WD 7.15 Hand-Feed 120 VAC EE-2985
226
WD 7.16 Tilt In-Feed 120 VAC EE-2993-1
227
WD 7.17 Tilt In-Feed 15 VDC EE-2993-1
228
WD 7.18 Tilt In-Feed 24 VDC EE-2993-1
229
WD 7.19 Interconnection E-2989
230
WD 7.20 Interconnection EE-2986
231

Challenge CMT 330 Installation And Operator's Manual (68 pages)

Three-Knife Trimmer

Brand: Challenge | Category: Industrial Equipment | Size: 4 MB

Table of Contents

3
- 1 Introduction
  5
  - Contents
    5
  - Warranty Information
    6
  - Warning Label Definitions
    7
  - Note Definitions
    7
  - Safety
    7
  - Power Lockout Procedure
    8
  - Packing List
    9
    
    Basic Machine/Options
    11
    
    Standard Accessories
    12
    
    Consumables
    13
    
    Optional Items
    13
  - Specifications
    14
    
    Book Size Chart
    15
  - General Locations
    16
    
    Trimmer Front and Back Views
    16
    
    Site Specifications
    17
2. Installation Guide

27
- 2 Installation Guide
  27
  - Contents
    27
  - Introduction
    27
  - Shipping Claims
    28
  - Unpacking
    28
  - Moving
    28
  - In-Feed Setup
    28
    
    In-Line In-Feed Option Setup
    29
    
    Pile Feeder Option Setup
    30
    
    Long Hand-Feed Option Setup
    31
    
    Standard Hand-Feed Option Setup
    31
  - Trimmer Setup
    32
  - Out-Feed Setup
    32
    
    Exit Conveyor Option Setup
    32
    
    Vertical Stacker Option Setup
    32
  - Power Hookup
    33
    
    Exit Ramp Option Setup
    33
    
    Power Hookup Procedure
    33
  - Air Hookup
    34
    
    Compressed Air Requirements
    34
  - Cleaning
    35
    
    Air Hookup Procedure
    35
3. Operator's Guide

37
- 3 Operator's Guide
  37
  - Contents
    37
  - Introduction
    37
  - Control Console
    38
    
    Console Descriptions
    38
    
    Key Descriptions
    39
    
    Using the Keypad
    40
  - User Interface Map
    41
  - Power up
    42
  - Jobs
    42
    
    Improper Wiring
    42
    
    Initialization
    42
    
    Creating a Job
    43
    
    Editing a New Job
    43
    
    Editing an Existing Job
    43
    
    Entering or Editing a Job Name
    43
    
    Erasing a Job
    44
    
    Job Options
    44
    
    Lock/Unlock a Job
    44
    
    Closing a Job
    45
    
    Running a Job
    45
  - Status Messages
    46
  - Example Job
    49
4. Routine Tasks

53
- 4 Routine Tasks
  
  53
  - Contents
    53
  - Introduction
    53
  - Book Underside Air Lift
    54
  - Waste Bins
    54
  - Cut Stick / Cut Plates
    55
    
    Changing the Cut Plates
    55
    
    Changing the Cut Stick
    55
  - Knives
    56
    
    Knife Change
    56
    
    Knife Adjustment
    59
    
    Knife Spacers
    60
  - Check Pressure Switch
    61
  - Safety Systems Check
    61
    
    Safety Check-Off Sheet
    62
- 5 Book Quality
  
  63
  - Contents
    63
  - Introduction
    63
  - Burr Marks
    64
  - Jagged Bottom Cover
    64
  - Burr Marks/Jagged Cover
    64
  - Rectangular Crease Lines
    65
  - Linear Crease Lines
    65
  - Draw
    65
  - All Sheets Not Cut
    66
  - Book Not Square
    66

Challenge CMT 330 Installation And Operator's Manual (64 pages)

Three-Knife Trimmer

Brand: Challenge | Category: Trimmer | Size: 4 MB

Table of Contents

4
- Warranty Information
  7
- Note Definitions
  8
- Safety
  8
- Warning Label Definitions
  8
- Power Lockout Procedure
  9
- Packing List
  10
  - Basic Machine/Options
    10
  - Standard Accessories
    11
  - Optional Items
    12
  - Consumables
    12
- Specifications
  13
  - Book Size Chart
    14
- General Locations
  15
  - Front Views
    15
    
    Back View
    16
    
    Exit Conveyor
    17
    
    Tilt In-Feed Conveyor
    18
    
    Elevator
    19
    
    Site Specifications
    20
2 Installation Guide

22
- Moving
  23
- Option Setup
  23
  - In-Line Option
    24
    
    Stand-Alone Option
    28
- Shipping Claims
  23
- Unpacking
  23
- Power Hookup
  29
  - Power Hookup Procedure
    29
- Air Hookup
  31
- Cleaning
  31
3 Operator's Guide

33
- Programming
  34
  - Console Descriptions
    34
    
    Key Descriptions
    35
    
    Using the Keypad
    36
- User Interface Map
  37
- Improper Wiring
  38
- Power up
  38
- Run Mode
  38
- Job Mode
  39
  - Creating a Job
    39
    
    Editing a Job Name
    39
    
    Lock/Unlock a Job
    39
    
    Erasing a Job
    39
    
    Editing a New Job
    39
    
    Editing an Existing Job
    39
    
    Job Options
    40
    
    Running a Job
    41
    
    Closing a Job
    41
- Status Messages
  42
- Example Job
  45
- Serial Communication
  47
4 Routine Tasks

49
- Under Book Air Blast
  50
- Waste Bins
  50
- Cut Stick / Cut Plates
  51
  - Changing the Cut Stick
    51
- Knives
  52
  - Changing the Cut Plates
    52
    
    Knife Change
    52
  - Knife Adjustment
    55
  - Knife Sharpening Rules
    56
- Check Pressure Switch
  57
- Safety Systems Check
  57
  - Safety Check-Off Sheet
    59
- 5 Book Quality
  60
  - Burr Marks
    61
  - Jagged Bottom Cover
    61
  - Burr Marks/Jagged Cover
    61
  - Rectangular Crease Lines
    62
    
    Linear Crease Lines
    62
    
    Draw
    62
    
    All Sheets Not Cut
    63
    
    Book Not Square
    63

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Challenge CMT 330 Additional Service Manual And Parts List (232 pages)

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Challenge CMT 330 Installation And Operator's Manual (68 pages)

Table of Contents

Table of Contents

2. Installation Guide

3. Operator's Guide

4. Routine Tasks

4 Routine Tasks

5 Book Quality

Challenge CMT 330 Installation And Operator's Manual (64 pages)

Table of Contents

Table of Contents

2 Installation Guide

3 Operator's Guide

4 Routine Tasks

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