Emerson Rosemount 5400M Series Reference Manual
  1. Manuals
  2. Brands
  3. Emerson Manuals
  4. Transmitter
  5. Rosemount 5400M Series
  6. Reference manual
Emerson Rosemount 5400M Series Reference Manual

Emerson Rosemount 5400M Series Reference Manual

Two-wire radar level transmitter
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Reference Manual Marine Version
Ed 01 Rev AB
November 2012
Rosemount 5400M Series
Two-Wire Radar Level Transmitter
www.EmersonRosemount.com/mtm

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Rosemount 5400M Series and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Emerson Rosemount 5400M Series

Summary of Contents for Emerson Rosemount 5400M Series

  • Page 1 Reference Manual Marine Version Ed 01 Rev AB November 2012 Rosemount 5400M Series Two-Wire Radar Level Transmitter www.EmersonRosemount.com/mtm...
  • Page 2 The Emerson logo is a trademark and service mark of Emerson Co. Rosemount TankRadar and the Rosemount logotype are registered trademarks of Rosemount Tank Radar AB. All rights reserved. All other marks are the property of their respective owners. The content of this publication are presented for information purposes only, and while effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, expressed or implied, regarding the products or services described herein or their use or applicability.

  • Page 3: Table Of Contents

    Reference Manual Marine Version Ed 01 Rev AB Rosemount 5400M Series November 2012 Table of Contents SECTION 1 Safety Messages ......... 1-1 Manual Overview .
  • Page 4 Reference Manual Marine Version Ed 01 Rev AB Rosemount 5400M Series November 2012 Intrinsically Safe Power Supply ......4-6 IS parameters .

  • Page 5: Introduction

    Equipment ratings and certifications are no longer valid on any products that have been damaged or modified without the prior written permission of Emerson Process Management. Any continued use of product that has been damaged or modified without prior written authorization is at the customer's sole risk and expense.

  • Page 6: Manual Overview

    Reference Manual Marine Version Ed 01 Rev AB Rosemount 5400M Series November 2012 MANUAL OVERVIEW This manual provides installation, configuration and maintenance information for the Rosemount 5400M Series Radar Transmitter. Section 2: Transmitter Overview • Theory of operation • Descripton of the transmitter •...

  • Page 7: Product Recycling/Disposal

    Reference Manual Marine Version Ed 01 Rev AB Rosemount 5400M Series November 2012 PRODUCT RECYCLING/ Recycling of equipment and packaging should be taken into consideration and disposed of in accordance with local and national legislation/regulations. DISPOSAL...
  • Page 8 Reference Manual Marine Version Ed 01 Rev AB Rosemount 5400M Series November 2012...

  • Page 9: Transmitter Overview

    Marine Application Characteristics ....page 2-4 THEORY OF OPERATION The Rosemount 5400M Series Radar Gauge is a smart, two-wire continuous level transmitter. A 5400 transmitter is installed at the top of the tank and emits short microwave pulses towards the product surface in the tank.

  • Page 10: Components Of The Transmitter

    Ed 01 Rev AB Rosemount 5400M Series November 2012 COMPONENTS OF THE The Rosemount 5400M Series Radar Gauge is available with a stainless steel housing containing advanced electronics for signal processing. TRANSMITTER The radar electronics produces an electromagnetic pulse that is emitted through the antenna.

  • Page 11: System Architecture

    Rosemount 5400M Series November 2012 SYSTEM The Rosemount 5400M Series Radar Transmitter is loop-powered, and uses the same two wires for power supply and output signal. The output is a 4-20 ARCHITECTURE mA analog signal superimposed with a digital HART signal.

  • Page 12: Marine Application Characteristics

    Foam Rosemount 5400M Series Radar Transmitter measurement in foamy applications depends on the foam properties; light and airy or dense and heavy, high or low dielectrics, etc. If the foam is conductive and creamy, the transmitter may measure the surface of the foam.

  • Page 13: Mechanical Installation

    Reference Manual Marine Version Ed 01 Rev AB Rosemount 5400M Series November 2012 Section 3 Mechanical Installation Safety Messages ....... . . page 3-1 Installation Procedure .

  • Page 14: Installation Procedure

    Reference Manual Marine Version Ed 01 Rev AB Rosemount 5400M Series November 2012 INSTALLATION This is a recommended working procedure of how to perform the installation. PROCEDURE The procedure presents an overview of the installation steps. NOTE! Please refer to Installation drawings for more detailed information.

  • Page 15: Placement Considerations

    Ed 01 Rev AB Rosemount 5400M Series November 2012 PLACEMENT Before installing a Rosemount 5400M Series Transmitter, consider specific mounting requirements, vessel, and process characteristics. CONSIDERATIONS The general recommendation in international (ISO) and API measurement standards for location is to place the transmitter as close to the tank center on deck as possible.

  • Page 16: Pipes Intruding Into The Radar Beam

    Reference Manual Marine Version Ed 01 Rev AB Rosemount 5400M Series November 2012 Figure 3-1. Free space requirements. Pipes Intruding into the One pipe with a diameter that equals to or is less than 56 mm (2”) can, without restriction, pass through the inner area of the radar beam. Another pipe,...

  • Page 17: Coil Supports

    Reference Manual Marine Version Ed 01 Rev AB Rosemount 5400M Series November 2012 Figure 3-2. Heating coils placed outside the radar beam (left). Inclined heating coils in order to deflect unwanted radar echo (right). The unwanted radar echo can be deflected by inclining the coils with an angle of at least 4°.

  • Page 18: Transmitter Close To Bulkhead And In Narrow Wing Tanks

    Reference Manual Marine Version Ed 01 Rev AB Rosemount 5400M Series November 2012 Figure 3-4. Placement of coil support. Transmitter Close to Because of circular polarization, there is no clearance distance requirement from the tank wall if it is flat and free of obstructions such as heating coils and Bulkhead and in Narrow ladders.

  • Page 19: Cargo Deep Well/Inlet

    Reference Manual Marine Version Ed 01 Rev AB Rosemount 5400M Series November 2012 Figure 3-5. A target plate installed on an inclined tank bottom. Cargo Deep Well/Inlet The transmitter must not be located directly above a cargo deep well or cargo inlet.

  • Page 20: Longitudinals Or Frames On The Tank Bottom

    Reference Manual Marine Version Ed 01 Rev AB Rosemount 5400M Series November 2012 Figure 3-7. A cargo inlet at the top of the tank. To the left is an example of how to place the transmitter. To the right is an example of how NOT to place the transmitter.

  • Page 21: Service Space And Orientation

    CONSIDERATIONS Transmitter Socket The transmitter is to be mounted on a deck socket. Transmitter sockets are either delivered by Emerson Process Management (optional) or Requirements manufactured by the yard according to drawings supplied. The transmitter must be installed so that it is always above the highest possible tank content level.

  • Page 22: General Recommendation

    Reference Manual Marine Version Ed 01 Rev AB Rosemount 5400M Series November 2012 General Recommendation The choice of gasket is usually made by the yard, as the end customer may have special requests concerning the selection of gasket. Due to the wide...

  • Page 23: Cable Protection Hose

    Reference Manual Marine Version Ed 01 Rev AB Rosemount 5400M Series November 2012 Cable Protection Hose Figure 3-10. The Cable Protection Hose and the Cable gland, disassembled. For cable length, L, see table for installation data. The Cable Protection Hose (CPH) is intended for flexible and mechanical protection of the cable connection to deck equipment.
  • Page 24 Reference Manual Marine Version Ed 01 Rev AB Rosemount 5400M Series November 2012...

  • Page 25: Electrical Installation

    Reference Manual Marine Version Ed 01 Rev AB Rosemount 5400M Series November 2012 Section 4 Electrical Installation Safety Messages ....... . . page 4-1 Cable/Conduit Entries .

  • Page 26: Cable/Conduit Entries

    The electronics housing has two entries with ½ - 14 NPT threads. ENTRIES Cable protective hoses delivered from Emerson Process Management requires special cable glands, supplied by Emerson Process Management. Properly seal unused ports to prevent moisture or other contamination from entering the terminal compartment of the electronics housing. Install wiring with a drip loop with the bottom of the loop lower than the cable/conduit entry.

  • Page 27: Grounding

    Reference Manual Marine Version Ed 01 Rev AB Rosemount 5400M Series November 2012 GROUNDING The housing should always be grounded according to national and local electrical codes. Failure to do so may impair the protection provided by the equipment. The most effective grounding method is direct connection to earth ground with minimal impedance.

  • Page 28: Connecting The Transmitter

    Reference Manual Marine Version Ed 01 Rev AB Rosemount 5400M Series November 2012 CONNECTING THE The Rosemount 5400 Series accepts power supplies ranging from 16 Vdc to 42.4 Vdc. It uses 4-20 mA power superimposed with a HART signal. TRANSMITTER To connect the transmitter: 1.

  • Page 29: Non-Intrinsically Safe Power Supply

    Reference Manual Marine Version Ed 01 Rev AB Rosemount 5400M Series November 2012 NON-INTRINSICALLY With a non-intrinsically safe power supply in non-hazardous installations or Explosion-proof/Flameproof installations, wire the transmitter as shown in SAFE POWER SUPPLY Figure 4-3. NOTE! Make sure that the power supply is off when connecting the transmitter.

  • Page 30: Intrinsically Safe Power Supply

    Reference Manual Marine Version Ed 01 Rev AB Rosemount 5400M Series November 2012 Figure 4-5. Maximum load resistance for Explosion-Proof/ NOTE Maximum Load Resistance This diagram is valid only if the HART load Flameproof installation. resistance is at the + side and if the - side is grounded, otherwise the maximum load resistance is limited to 435Ohm.

  • Page 31: Is Parameters

    Reference Manual Marine Version Ed 01 Rev AB Rosemount 5400M Series November 2012 IS parameters =30 V. =130 mA. =1 W. =7.26 nF. =0 H. Figure 4-7. Maximum load resistance for Intrinsically Safe Maximum Load Resistance installation. Operating Region External Power...
  • Page 32 Reference Manual Marine Version Ed 01 Rev AB Rosemount 5400M Series November 2012...

  • Page 33: Service And Troubleshooting

    Reference Manual Marine Version Ed 01 Rev AB Rosemount 5400M Series November 2012 Section 5 Service and Troubleshooting Safety Messages ....... . . page 5-1 Troubleshooting Overview .

  • Page 34: Troubleshooting Overview

    (2) If the 5400 transmitter has been exposed to temperatures outside the specified limits, the device may stop its normal operation. (3) A malfunctioning display panel may only be replaced by service personnel at Emerson Process Management Service Department. (4) If the 5400 transmitter has been exposed to temperatures outside the specified limits, the device may stop its normal operation.

  • Page 35: Errors

    Reference Manual Marine Version Ed 01 Rev AB Rosemount 5400M Series November 2012 Errors Error messages that may be displayed on the Integral Display, in AMS, or in the Rosemount Radar Master (RRM) program, are shown in Table 5-2. Errors normally result in Analog Output alarm.

  • Page 36: Measurement Status

    Reference Manual Marine Version Ed 01 Rev AB Rosemount 5400M Series November 2012 Measurement Status Measurement Status messages that may appear on the Integral Display are shown in Table 5-3: Table 5-3. Measurement status. Message Description Action The transmitter leaves the Full Tank state...

  • Page 37: Volume Calculation Status

    Reference Manual Marine Version Ed 01 Rev AB Rosemount 5400M Series November 2012 Volume Calculation Volume Calculation Status messages that may appear on the Integral Display are shown in Table 5-4: Status Table 5-4. Volume status. Message Description Action The measured level is below the...

  • Page 38: Analog Output Status

    Reference Manual Marine Version Ed 01 Rev AB Rosemount 5400M Series November 2012 Analog Output Status Analog Output Status messages that may appear on the Integral Display are shown in Table 5-5: Table 5-5. Analog Output status. Message Description Action...

  • Page 39: Reference Data

    Reference Manual Marine Version Ed 01 Rev AB Rosemount 5400M Series November 2012 Section 6 Reference Data SPECIFICATIONS General Product Rosemount 5400 Series Radar Level Transmitter Pulsed, free propagating radar Measurement Principle 5402: ~26 GHz Microwave Output Power < 1 mW Beam Angle 4"...
  • Page 40 (4) Temperature may be limited by the selected product certificate, see “Product Certifications” on page -1. (5) Only a limited selection is presented. Contact your local Emerson Process Management representative for more information. (6) For Japan: “Install device on tanks or pipes made of metal”.

  • Page 41: Product Certifications

    Reference Manual Marine Version Ed 01 Rev AB Rosemount 5400M Series November 2012 Section 7 Product Certifications Safety messages ....... . . page 7-1 EU Conformity .

  • Page 42: Eu Conformity

    EU CONFORMITY The EC declaration of conformity for all applicable European directives for this product can be found on the Emerson Process Management website at www.emersonprocess.com/mtm. A hard copy may be obtained by contacting our local sales representative.

  • Page 43: European Atex Directive Information

    Reference Manual Marine Version Ed 01 Rev AB Rosemount 5400M Series November 2012 EUROPEAN ATEX DIRECTIVE INFORMATION Intrinsic Safety The Rosemount 5400 Series Transmitter with the following attached label has been certified to comply with Directive 94/9/EC of the European Parliament and the Council as published in the Official Journal of the European Communities No.

  • Page 44: Flameproof

    Reference Manual Marine Version Ed 01 Rev AB Rosemount 5400M Series November 2012 Flameproof The Rosemount 5400 Series Transmitter with the following attached label has been certified to comply with Directive 94/9/EC of the European Parliament and the Council as published in the Official Journal of the European Communities No.

  • Page 45: Hazardous Locations Certifications

    Reference Manual Marine Version Ed 01 Rev AB Rosemount 5400M Series November 2012 HAZARDOUS The Rosemount 5400 Series Transmitters with the following attached labels have been certified to comply with the requirements of the approval agencies LOCATIONS noted. CERTIFICATIONS Factory Mutual (FM) Project ID: 3020497.

  • Page 46: Iecex Approval

    Reference Manual Marine Version Ed 01 Rev AB Rosemount 5400M Series November 2012 IECEx Approval Intrinsic Safety Figure 7-4. Approval Label IECEx Intrinsic Safety Ex ia IIC T4 (T -50 °C to +70 °C) IECEx NEM 06.0001X. Ui=30 V, Ii=130 mA, Pi=1 W, Ci=7.25 nF, Li=0 mH.
  • Page 47 Reference Manual Marine Version Ed 01 Rev AB Rosemount 5400M Series November 2012 E7 Flameproof Figure 7-5. Approval Labels IECEx Flameproof Ex iad IIC T4 (T :-40° C to +70 °C). IECEx NEM 06.0001X. Conditions of Certification The intrinsically safe circuits do not withstand the 500V AC test as specified in EN 50020 clause 6.4.12.

  • Page 48: Ex Approval Drawings

    Reference Manual Marine Version Ed 01 Rev AB Rosemount 5400M Series November 2012 EX APPROVAL This section contains Factory Mutual and Canadian Standards Association system control drawings and an ATEX installation drawing. The installation DRAWINGS guidelines must be followed to maintain certified ratings for installed transmitters.
  • Page 49 Reference Manual Marine Version Ed 01 Rev AB Rosemount 5400M Series November 2012 Figure 7-6. System Control Drawing for hazardous location installation of intrinsically safe FM approved apparatus.
  • Page 50 Reference Manual Marine Version Ed 01 Rev AB Rosemount 5400M Series November 2012 Figure 7-7. Installation Drawing for hazardous location installation of ATEX and IECEx approved apparatus.
  • Page 51 Reference Manual Marine Version Ed 01Rev AB Rosemount 5400M Series November 2012 Index ..2-2 Transmitter head ....2-3 .
  • Page 52 Reference Manual Marine Version Ed 01 Rev AB Rosemount 5400 Series November 2012 Index-2...
  • Page 54 Rosemount 5400M Series November 2012 The Emerson logo is a trademark and service mark of Emerson Electric Co. Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc. The content of this publication are presented for information purposes only, and while efforts have been made to ensure their accuracy, they are not to be construed as warranties or guarantees, expressed or implied, regarding the products or services described herein or their use or applicability.

Table of Contents