Burcam 450475 Installation Instructions Manual

Easy flush system

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2190 Boul. Dagenais West
LAVAL (QUEBEC)
CANADA
H7L 5X9
Your pump has been
carefully packaged at the
factory
to
damage during shipping.
However,
damage may occur due
to
rough
Carefully inspect your
pump for damages that
could
cause
Report any damage to
your carrier or your point
of purchase.
© 2002 BUR-CAM Printed in Canada 450435
W W W. B U R C A M . C O M
TEL: 514.337.4415
FAX: 514.337.4029
info@burcam.com
prevent
occasional
handling.
failures.
INSTALLATION
INSTRUCTIONS
MODEL
450475
EASY FLUSH
SYSTEM
Please read these
carefully. Failure
instructions and
may void the
instructions
to comply to
designed
operation of
this system,
warranty.

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Summary of Contents for Burcam 450475

  • Page 1 W W W. B U R C A M . C O M MODEL 2190 Boul. Dagenais West TEL: 514.337.4415 LAVAL (QUEBEC) FAX: 514.337.4029 CANADA 450475 H7L 5X9 info@burcam.com EASY FLUSH Your pump has been SYSTEM carefully packaged at the...
  • Page 2: Supplementary Instructions

    Use these supplementary instructions to complete your installation. Picture 1 Wire slots Vent hole STEP 1 Picture 1 The picture 1 shows you the new position of the side vent hole and the wire slots position. © 2010 BURCAM Printed in Canada...
  • Page 3 Rubber grommet STEP 2 Picture 2 The rubber grommet fits to the vent hole to assure a perfect sealing. (picture 2) Picture 3 STEP 3 The vent pipe size is 3’’. Use an elbow to connect the pipe to the tank. The length of the pipe exceeding the elbow has to be 2 1/2’’...
  • Page 4 Wire slots Picture 6 STEP 5 Cut a short piece of foam seal (3 3/4’’) as the basic wire slots seal, then glue it to fit the slots’ shape. (picture 6) Picture 7 STEP 6 Then, cut the full length foam seal for this side of the tank.
  • Page 5 3 3/4’’ STEP 8 Picture 9 Cut another short piece of foam seal (3 3/4’’) and glue it to the appropriate space inside the lid of the tank. Picture 10 STEP 9 After completing the pump installation, fix the lid using the bolts. This will seal the wires.
  • Page 6: Safety Instructions

    SAFETY INSTRUCTIONS: This fine pump that you have just purchased is designed from the latest in material and workmanship. Before installation and operation, we recommend the following procedures: CHECK WITH YOUR LOCAL ELECTRICAL AND PLUMBING CODES TO ENSURE YOU COMPLY WITH THE REGULATIONS. THESE CODES HAVE BEEN DESIGNED WITH YOUR SAFETY IN MIND.
  • Page 7: Installation Steps

    APPLICATIONS FEATURES  This domestic submersible sewage pump is  Vortex designed impeller made from glass designed and suitable for raw sewage filled Noryl, will not corrode. applications where the total head requirements  Rugged cast iron pump body. do not exceed 15 feet, including pipe friction ...
  • Page 8 STEP 6 Insert the four (4) flange screws on these holes. From the inside of the tank, install the four(4) supplied “O” rings on the screws then, the washers and nuts. Refer to the photo C. Tighten the nuts snugly. PHOTO C “...
  • Page 9 STEP 12 The mechanical switch provided with your pump, is supplied with a serial electrical male plug. Insert the power cord of the pump, into the piggy-back receptacle of the switch and plug it into the electrical grounded outlet. STEP 13 Fill the basin through the toilet opening.
  • Page 10 For either replacement switch, consult your retailer or call our customer service at 1 800.361.1820. These type of switch are exclusive to Burcam. STEP 14 Install your toilet in the desired location with a wax ring and bolts. Slide the brass screws in the proper slot position. Hook up the water line, turn it on and check for leaks.
  • Page 11 EASY FLUSH APPLICATION STEP 1 STEP 10 STEP 11 Position your “EASY Install a 2”Aqua Flex Install the 2” check valve in FLUSH” System as per rubber gasket under a vertical position. instructions. the pump cover. STEP 2 STEP 15 Install the unit between Fasten the top lid and 2”...
  • Page 12: Repair Parts

    REPAIR PARTS REF. PARTS DESCRIPTION 450457 2” sewage check valve 450480 2”x 3’ discharge pipe with adaptor 450504 3”Aqua Flex Gasket 450505 Electrical cables rubber grommet 450445 Easy Flush top lid 400500E Sewage pump 450444 Easy Flush tank unit 450503 2”...
  • Page 13: Typical Installations

    PLUMBING HIDDEN INSTALLATION FRONT OR SIDE INSTALLATION TYPICAL INSTALLATIONS SHOWER AND VANITY INSTALLATION EVERY UNIT MUST BE VENTED FOR INFORMATION TEL: 1 800.361.1820 FAX: 514.337.4029...
  • Page 14 TROUBLE SHOOTING GUIDE CHECKLIST NEVER MAKE ADJUSTMENTS TO ANY ELECTRICAL APPLIANCE OR PRODUCT WITH THE POWER CONNECTED. DON’T JUST UNSCREW THE FUSE OR TRIP THE BREAKER, REMOVE THE POWER FROM THE RECEPTACLE. TROUBLE PROBABLE CAUSE ACTION Motor does not Turn switch to on position Switch is off position run.
  • Page 15 EASY FLUSH system. MODEL Compare to a traditional sewage system, the only different component is the tank, wich is designed to receive the toilet 450475 cabinet. All other components are standard and are part of a traditional sewage system. Please read these...
  • Page 16 THIS IS A TYPICAL WAY TO COMPLETE YOUR INSTALLATION PROJECT WITHOUT BREAKING THE CONCRETE FLOOR OF YOUR BASEMENT AND TO ELIMINATE THE DISADVANTAGE OF A MESS BUILD-UP. THIS DOCUMENT IS STEP BY STEP INSTRUCTION TO PLAN YOUR PROJECT. PLEASE REFER TO OUR INSTALLATION INSTRUCTIONS BOOKLET FOR TECHNICAL ASSEMBLY PROCEDURES.
  • Page 17 STEP 5 The next step consists in covering the tank. A 3/8” plywood is mandatory for this operation. To have a perfect level and a strong sub floor, we suggest to double the 3/8” plywood on all floor area except for the tank. Because 2”...
  • Page 18 STEP 6 Some 2” X 4” can be installed on each side of the higher section of the tank to hold the gypsum board to finish the wall (photos 8, 9 and 10). Photo 8 Photo 9 Photo 10 STEP 7 As indicated on photo 11, the installation flange of the toilet cabinet must be fixed directly on the plastic of the tank.

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