Rekluse RadiusX Installation Manual page 2

Table of Contents
OVERVIEW ................................................................................... 2
INSTALLATION TIPS .................................................................... 3
TOOLS ........................................................................................... 3
INCLUDED PARTS ....................................................................... 4
USE OF OTHER AFTERMARKET PRODUCTS .......................... 5
DISASSEMBLE CLUTCH .............................................................. 6
INSTALL THE CLUTCH PACK ..................................................... 9
Notes for installation .................................................................. 9
Clutch pack .............................................................................. 10
SET THE INSTALLED GAP ........................................................ 14
CHECK FREE PLAY GAIN ......................................................... 15
Learn how to check Free Play Gain ........................................ 15
Two Ways to Check for Free Play Gain .................................. 16
The Rubber Band Method ....................................................... 17
The Hand Method .................................................................... 19
ADJUST THE INSTALLED GAP ................................................. 19
CLUTCH PACK ADJUSTMENT .................................................. 21
BREAK IN THE NEW CLUTCH ................................................... 23
EXP TUNING OPTIONS ............................................................. 24
Changing the springs .............................................................. 25
MAINTENANCE........................................................................... 27
Clutch wear ............................................................................. 27
Clutch parts ............................................................................. 27
Basket ..................................................................................... 28
Disk inspection examples ........................................................ 28
LEVER SAFETY STRAPS .......................................................... 29
NEED ADDITIONAL HELP? ........................................................ 30
OVERVIEW
This kit replaces the OE (Original Equipment) or "stock" clutch
pack with Rekluse high performance components designed
specifically for your bike model.
· This kit will replace all the OE frictions and drive plates with a
Rekluse TorqDrive
Pg. 2
®
clutch pack and EXP disk.
Doc ID: 191-6305A
Doc Rev: 091020