APlusLift MT1500, MT1500X Manual

Introduction

This machine has been constructed using some of the highest manufacturing standards of today. This manual has been made in order to supply the owner as well as the user with basic instructions for the correct installation and use of this lift. The owner of this equipment is responsible to ensure that this lift is installed and operated using the guidelines set forth in this manual ailure to comply may result in voiding of this equipment's warranty.
Please read this guide thoroughly before installing or using the machine. This guide contains the instructions for installation, use and maintenance of the APlusLift MT1500 MT1500X otorcycle lifts.
This machine is operated by pressurized air from an air compressor (not included) to the lift, which delivers the pressure to a heavy air cylinder at the bottom of the platform to provide lifting pressure. This lift was designed for the sole purpose of performing service, repair and inspection on small equipment such as otorcycles, ATV's & lawn owers. Any other use not described is to be considered as improper use, and thus it will be under the whole responsibility of the owner/operator and not covered under any warranties or damage that may occur. Follow the instructions in this guide carefully to ensure proper function, efficiency and a long operational life. Keep this guide as well as all the supplied technical literature in a safe place close to the lift so that operators are able to consult it whenever necessary. The technical literature is an integral part of the machine and it must always stay with the product, even in case of sale.
Follow the directions given by this guide with the utmost attention: the seller is not responsible for any damage due to negligence and non-observance of the herewith-contained instructions. The non-observance of herewith-contained instructions will automatically involve the immediate lapse of warranty.

Intended Use

This lift must only be used in the manner for which it is expressly designed. Any other use of this equipment not described in this manual is dangerous and should be avoided. The seller cannot be held responsible for any damage or injury caused by the improper use or by the nonobservance of the instructions within this manual:

• The lift must be installed using the specifications in this manual.
• The owner and all operators must be familiar with all of the operational guidelines laid out within this manual.
• The technical literature is an integral part of the machine. Read this guide carefully before installing or operating this machine, important safety rules for installation, operation and maintenance are enclosed.

KEEP THIS AS WELL AS ALL OTHER TECHNICAL LITERATURE IN A SAFE PLACE AND CONSULT WHENEVER NECESSARY!

Dimensional Diagram

Product Specifications

The required air supply for the APlusLift MT1500 & MT1500X is the 90 - 120 psi. This lift does not come with its own air compressor, air hose, nor the fitting to the foot pedal. They must be prepared by the customer.

General Safety

Level of Danger

Whenever you find the following warning sign in this guide, pay the utmost attention and follow the relevant safety rules.
ATTENTION: Read the following directions with the utmost attention. Non-observance of described procedures/practices can cause serious damages to bystanders.

HAZARDS / WARNINGS

	IN THE EVENT TH T THE RAISED EQUIPMENT FALLS FROM THE LIFT, RUN AWAY TO A SAFE PLACE.		DO NOT OPERATE A LIFT WITH PEOPLE ON IT.
	DO NOT STAND UNDER EQUIPMENT ON THE LIFT WHILE THE LIFT IS OPERATING. DEATH OR SERIOUS INJURY MAY OCCUR.		IF AROUND ELECTRICAL COMPONENTS, ELECTRICAL SHOCK MAY OCCUR.
	DO NOT LIFT ONE SIDE OF THE EQUIPMENT. POSSIBILITY OF EQUIPMENT OVERTURN AND/ OR DAMAGE TO LIFT MAY HAPPEN.		AUTHORIZED PERSONNEL ONLY IN LIFT AREA.
	DO NOT PLACE ANY POLES UNDER EQUIPMENT AND LOWER IT TO DISMANTLE THE PART FROM THE RAISED EQUIPMENT.		DO NOT SPRAY WATER DIRECTLY ONTO LIFT.
	DO NOT MODIFY ANY SAFETY SYSTEMS OF THIS LIFT. IF SAFETY DEVICE MALFUNCTIONS, SERIOUS ACCIDENT MAY OCCUR.		STOP RAISING LIFT WHEN IMBALANCE IS DETECTED WHILE RASING EQUIPMENT
	DO NOT EXCESSIVELY SHAKE RAISED EQUIPMENT. DANGER OF EQUIPMENT FALLING FROM LIFT MAY OCCUR.		DO NOT OPERATE LIFT WHEN HYDRAULIC OIL LEAK IS DETECTED IN THE LIFT AREA
	DO NOT PLACE FEET, HANDS OR ANY PART OF BODY UNDER ANY MOVING PART OF LIFT WHILE RAISING OR LOWERING.

Safety Instructions

The messages and pictures shown are generic in nature and are meant to generally represent hazards common to all automotive lifts regardless of specific style.

READ OPERATING AND SAFETY MANUALS BEFORE USING THE LIFT!

DO NOT OPERATE A DAMAGED LIFT!

PROPER MAINTENANCE AND INSPECTION ARE NECESSARY FOR SAFE OPERATION DAILY!

LIFT TO BE USED BY TRAINED OPERATOR ONLY!

Safety Warnings

CAREFULLY READ ALL INSTRUCTIONS BEFORE ATTEMPTING TO INSTALL OR OPERATE THIS LIFT!
Failure to follow all instructions listed in the following pages may result in electric shock, fire, and / or serious injury.

1. Keep work area clean and well lit. Cluttered, wet, and dark work areas may cause accidents.
2. Keep bystanders, children, and visitors away while operating this lift. Distractions can cause you to lose control of the equipment.
3. Stay alert watch what you are doing, and use common sense when operating this lift.DO NOT use this lift while fatigued or under the influence of drugs, alcohol, or medication. A moment of inattention while operating this lift may result in serious personal injury.
4. RISK OF ENTANGLEMENT! Dress properly. DO NOT wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.
5. Remove adjusting keys or wrenches before using this lift. A wrench or a key that is left attached to a moving part of the lift can cause damage to the lift or serious accidents.
6. DO NOT overreach. Keep proper footing and balance at all times. Proper footing and balance enables better control of this lift in unexpected circumstances.
7. Use safety equipment. Always wear OSHA approved safety impact eye goggles underneath a full face shield.
8. Only trained and authorized personnel should position equipment for lifting and operate this lift.
9. Use clamps (not included) or other practical ways to secure and support the work piece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control. Always use tie down eyelets provided for securing equipment.
10. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the equipment's operation. If damaged, have the equipment serviced before using. Many accidents are caused by poorly maintained equipment.
11. Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one lift may become hazardous when used on another lift.
12. Service must be performed only by APlusLift authorized qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury.
13. When servicing, use only identical replacement parts. Follow instructions in the "INSPECTION, MAINTENANCE, AND CLEANING" section of this manual. Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury.
14. 
    Make sure you know the weight of the equipment you are going to lift before using the lift. Do not exceed the maximum lift capacity (1,500 pounds) for the lift. Overloading the lift could cause personal injury and / or property damage. Be aware of dynamic loading! If a weight suddenly falls onto the lift. It may create for a brief instant an excess load which may result in personal injury and / or damage to the equipment and lift. The load should be placed only in the center of the table top along the center line, from front to rear and in line with the clamping vise and the rear drop out.
15. Use the lift only in well ventilated areas. Carbon monoxide exhausted from running equipment engines is a colorless, odorless fume that, if inhaled, can cause serious personal injury.
16. Make sure to read and understand all instructions and safety precautions as outlined in the manufacturer's manual for the equipment you are lifting. Always use the manufacturer's recommended lifting points.
17. DO NOT use the lift on any asphalt surface. Make sure the lift used on a dry, oil/grease free, flat, level, concrete surface capable of supporting the weight of the lift. DO NOT use the lift on concrete expansion seams or on cracked, defective concrete.
18. .Always examine the lift for structural cracks, bends, damage to the hoses, and any other condition that may affect the safe operation of the lift. DO NOT use the lift even if minor damage is detected.
19. Prior to beginning a job, make sure the safety lock assembly and its safety catches are in the proper position. Never work underneath equipment without using additional safety support devices such as tri-pod stands to support the lift.
20. Always keep hands, fingers, and feet away from the moving parts of the lift when applying or releasing a load. Remain clear of the lift when raising or lowering equipment.
21. Use extreme caution when applying or releasing a load. Never allow the load to suddenly release. Slowly and carefully apply and release the load the foot pedal.
22. Never leave the lift unattended when the lift is loaded.
23. Never drive equipment onto or off of the lift make sure the lift is fully lowered.
24. DO NOT use the lift as a permanent stand for equipment. Use the lift only while making repairs. Then immediately remove the equipment from the lift.
25. Before lowering the lift, make sure tool trays, stands, and all other tools and equipment are removed from under the equipment and the lift.
26. DO NOT allow tearing the warning labels or other labels off the lift.

The warnings, precautions, and instructions discussed in this manual cannot cover all possible conditions and situations that may occur. The operator must understand that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.

ONLY AFTER CAREFULLY READING ALL OF THE PRECEDING SAFETY WARNINGS SHOULD YOU ATTEMPT TO INSTALL OR OPERATE THIS LIFT!

Improper installation or operation can cause injury or damage!

1. Read this installation and operation manual in its entirety before attempting to install the lift. Manufacturer or istributor assumes no responsibility for loss or damage of any kind, expressed or implied, resulting from improper installation or use of this lift. Always use an authorized APlusLift professional installer.
2. All e using this equipment must be responsible, qualified, and carefully follow the operation and safety guidelines contained in this manual.
3. A level floor is required for proper lift installation and operation. The leveling pipe must be installed through the main front roller assembly for proper lift operation as well.
4. DO NOT install this lift on any asphalt surface. Only on concrete surface a minimum of thick and 3,000 psi tensile strength with steel or fiber mesh reinforcement.
5. DO NOT install this lift over concrete expansion joints or cracks. (Check with your building t a t architect.)
6. DO NOT install this lift on an upper floor without written authorization from your building t a t architect. Should only be installed on t e t l t t a basement.
7. DO NOT attempt to lift only a t of a e le. This lift is intended to lta e l raise the entire body of the e le only.
8. NEVER lift any r on or equipment containing r on . This lift is designed to lift empty equipment only.
9. ALWAyS roll equipment up the ramp on the center part of the table. Roll equipment onto the table lifting surface in line with the ront heel lamping vise. This lift is designed to only be center-loaded. Note t at loading in the center of the table may cause serious bending and metal ail re to the frame and support rods of the table. LOAD ONLy ON THE CENTER LINE. Please see the enter line in drawing for reference.

Installation

READ THIS BEFORE INSTALLING THE LIFT
Improper installation can cause injury or damage!

1. Read this installation and operation manual in its entirety before attempting to install the lift. Manufacturer or istributor assumes no responsibility for loss or damage of any kind, expressed or implied, resulting from improper installation or use of this lift. Always use a APlusLift authorized professional installer.
2. All persons using this equipment must be responsible, qualified, and carefully follow the operation and safety guidelines contained in this manual.
3. A level floor is required for proper lift installation and operation.
4. DO NOT attempt to lift only part of a load. This lift is intended to raise the entire load only. This will bend the table/cause damage and void the warranty.
5. NEVER lift any persons or equipment containing persons. This lift is designed to lift empty equipment only.

TOOLS FOR INSTALLATION

ASSEMBLY INSTRUCTIONS

NOTE: For additional references to the parts listed in the following pages, refer to the Assembly Diagrams.

Determine The Proper Lift Location

Do not use the lift on any asphalt surface. Make sure the lift is used on a dry, oil/grease free, flat, level, concrete surface capable of supporting the weight of the Lift and the equipment. Do not use the lift on concrete expansion seams or on cracked, defective concrete.
Make sure to check the desired location for possible obstructions such as a low ceiling, overhead lines, adequate working area, access ways, exits, etc.

Unpacking & Setup

1. Open the shipping container, then remove the ramp and shipping boards out of the packaging.
2. CAREFULLY TURN TABLE UPRIGHT INTO OPERATING POSITION BEFORE REMOVING THE SHIPPING WIRE ON THE CABLE RESTRAINT FROM SCISSOR MECHANISM.
3. MAKE SURE THAT THE ROLLER GUIDES CONNECTED TO THE CYLINDER ROD ARE ON THEIR TRACKS CORRECTLY BEFORE RAISING THE LIFT!
4. Connect the foot-operated air valve to 90-120 psi air supply. The lift may be damaged and/ or personal injury may result if the pressure exceeds the maximum psi rating.
5. Stand clear of the lift table, and depress the UP side of the foot valve to raise the table.
6. To lower the table, raise lift and then lift the safety lock bar from safety latch and lower to the next position or to the floor.
7. Place the dropout cover over the dropout opening.
8. Insert the ramp mounting pins into the holes at the end of the table to mount the approach ramp.
9. The safety lock bar can be held up by attaching it to the safety lock bar clip underneath the table assembly.

VISE INSTALLATION AND EYE BOLTS

The ront heel lamp may be mounted on the table assembly or the ront extension. There are 2 positions on the ront extension for mounting To install, simply bolt the ovable lamp to the left side of the table as you look at it from the far side of the table. Next, mount the stationar lamp to the right side of the table. Note the crank handle has reverse threading in it. It works best when you stand on the side of the table with one hand holding the bike. The handle has nylon threads in it. It may be sticky at first but will be smooth as time goes. The APlusLift MT1500 MT1500X both come with an adjustable ront heel stop. To install this piece, simply use the pin provider onto the front of the table assembly or ront extension, again depending on which configuration you opt to use for your lift.
BEFORE LIFTINg: Always tie down the equipment on four corners using tie down straps and tie down eyelets mounted on the lift table surface. o this every time before operating lift! See Figure 4.3 for diagram of where Eyelets can be placed.
Please see the pictures below for proper installation of the wheel vise and information about tie-down eyelets.

Figure 4.2 Reference for proper wheel vise installation.

Figure 4.3 4 tie-down eyelets provided with this lift can be placed in several locations and must be used to secure loads before any attempt is made to lift them.

SIDE EXTENSION INSTALLATION (APlusLift MT1500X)

The side extensions for the APlusLift MT1500X are easily installed. There are 4 extension tubes provided for installation which also includes 1 stabilizing bar. The 2 short extension tubes are slid into the holes on the back of the table assembly at the opposite end of the vise by the rear approach ramp. You must secure the short extension tubes to the table assembly by securing and tightening 1 screw in each tube under the table to lock them in place once they are installed. The long extension tubes run all the way through, underneath the front side of the table assembly and also in front of the rop out tail on some models.
You must remove both end aps, slide the stabilizer ar through the square holes on the rear locking scissor legs and then reattach the end aps to the stabilizer ar. Slide the 2 extensions or tool trays over the tubes and insert the uick pins in the appropriate holes at the end of the round tubes to secure the table extensions to the lift. For the approach ramp, use the provided bolts and nuts to secure the ramp extensions onto the approach ramp on each side.
Please see the pictures below for proper installation of the ide extensions & tool trays.
NOTE: ALWAYS ensure th t the load lifted is on the enter ine of the table in line with the center of the ront vise and the ear drop ut tail.

Operating Instructions

Check The Safety Lock Assembly

1. 
   Never operate the lift if the safety lock assembly is not working.
2. ALWAYS RELEASE THE MANUAL SAFETY LOCK LATCH BAR ONCE AIR PRESSURE IS APPLIED THROUGH THE FOOT PEDAL TO THE CYLINDER AND THE LIFT STARTS TO RAISE.
3. Raise the lift all the way with no load on the lift.
4. With the lift fully raised, ensure the safety latch ar is down so it will engage on the locks. With the locking ar in position, always lower the lift until the safety ar rests on a lock and supports the lift.
5. THIS TEST SHOULD BE DONE ON A DAILY BASIS TO NSURE SAFETY BAR IS WORKING CORRECTLY!
   
   If the safety lock assembly does not engage, fully lower the lift and have an s i t qualified service technician immediately repair the safety lock assembly or contact your distributor. (DO NOT USE THE LIFT UNTIL THE SAFETY LOCKING SYSTEM IS WORKING PROPERLY.)

To Position, Lift, And Lower Equipment On The Lift

Before pushing equipment onto the lift make sure that the lift is fully lowered, and the approach ramps are attached and resting on the floor. Also, for two wheele equipment, ensure that the ront heel vise is opened up enough to fit the equipment's front wheel. Loads must be centered on the table at all times. The center of the table is rated for a maximum load of 1,500 lbs.
Push the equipment over the lift while keeping the equipment parallel with the lift and aligning the center of gravity of the equipment with the center of the lift. For motorcycles and other two wheel vehicles/equipment, push forward until the front wheel goes between the clamps on the ront heel vise. DO NOT DRIVE EQUIPMENT ONTO OR OFF OF THE LIFT! PERSONAL INJURY MAY OCCUR WHILE STEPPING DOWN FROM THE EQUIPMENT, AND CAN ALSO CAUSE SERIOUS DAMAGE TO THE LIFT! PUSH EQUIPMENT ONTO THE LIFT WITHOUT PASSENGERS! AGAIN, NEVER DRIVE EQUIPMENT ONTO YOUR LIFT!
Engage the parking brake of the equipment if applicable.
Once the equipment is parked and the ignition is turned off, secure the equipment to the lift by tightening the ront heel vise
(
Make sure to only tighten the Front Wheel Vise enough to create a snug grip on the wheel. Do NOT overtighten the clamp as this can possibly damage your wheel.)
Before lifting: Always tie down the equipment using straps through the tie down eyelets mounted on the lift's table surface_. DO THIS EVERY TIME BEFORE OPERATING LIFT!
To raise the lift, use the foot pedal control to feed air to the lift. Once the lift reaches the desired height, return the foot pedal to a neutral position.
Always secure the lift using the safety locking system by grabbing the orange / red safety bar and swinging it down. Once a lock is in position, lower the lift using the foot pedal control until it rests on that lock.
To lower the lift, raise the lift up off of the safety lock using the air foot pedal control, then, when the locking bar is free, swing the bar back up to its mounting point underneath the lift. Now that the safety lock is disengaged, you can lower the lift using the air foot pedal control to the ground.
Untie the equipment, you can now release the ront heel vise, and push it off of the lift. ONCE AGAIN, DO NOT DRIVE EQUIPMENT ONTO OR OFF OF THE LIFT!

Safety Lock Operation

AGAIN, THE PROPER OPERATION OF THE LIFT REQUIRES THAT ANY TIME YOU RAISE EQUIPMENT, YOU MUST LOWER THE LIFT ONTO THE SAFETY LOCKS. As soon as you give the foot pedal air to go up to the cylinder release the safety ar. his is done by swinging the lock ar down into the locking ladder, an raising or lowering the lift using the foot pedal controls until the lock ar rests on the next available lock.
Note: The foot pedal is not made to hold the load for extended periods of time and will bleed down onto the locks. To lower the equipment, you must first raise the lift off of the locks using the foot pedal control. Then, when the locking bar is free, swing the bar back up to its mounting point underneath the lift. Now that the safety lock is disengaged, you can lower the lift using the air foot pedal control to the ground.
NEVER WORK UNDER OR NEAR THIS LIFT WITHOUT THE LOCKS BEING ENGAGED. NEVER LEAVE RAISED EQUIPMENT ON THE LIFT UNATTENDED. THE FOOT P D L IS NOT DESIGNED TO BE A LOAD-HOLDING DEVICE. NOT USING THE SAFETY LOCKS WILL RESULT IN A PREMATURE FAILURE OF THE CYLINDER AND/OR HOSES AND CAN CAUSE SERIOUS PROPERTY DAMAGE OR PERSONAL INJURY! FAILURE TO HEED THIS WARNING WILL RESULT IN IMMEDIATE TERMINATION OF YOUR WARRANTY.

Maintence

Maintenance Schedule
The following periodic maintenance e le is the suggested minimum requirements and at minimum intervals; accumulated hours or monthly period, whichever comes sooner. If you hear a noise or see any indication of possible failure - cease operation immediately and inspect, correct and/or replace parts as required. Following these maintenance procedures is the key to prolonging the life or your lift. We highly recommend using a APlusLift authorized technician for all repairs and modifications.
IF AT ANY TIME YOU RE NOT SURE OF THE SAFE OPERATION OF THE LIFT, US IT AND CALL YOUR DISTRIBUTOR FOR ASSISTANCE.
Warning OSHA and ANSI require APlusLift authorized users to inspect lifting equipment at the start of every shift. These and other daily periodic inspections are the responsibility of the user.

Daily Pre-Operation Check

The user should at least perform the following checks daily.

• Daily check of safety locking/latch system is very important - the discovery of device failure could save you from expensive property damage, lost production time, serious personal injury and even death.
• Check to ensure t at t e safety latches a e freel mov and full engage.
• Check pneumatic connections, and hoses for leakage.
• Check the ylinder rod, if it becomes dry, lightly oil it.
• Check all bolts, nuts, shafts, retaining clips, retainer rings, set screws and screws, ensure they are aligned (grooves), secured, and tightened properly. Pivot shaft set screws should always be checked to ensure that they are tight.
• Keep lift free of dirt, grease or any other corrosive substances.
• You should use an oil air regulator to keep the ylinder dry and clean from contamination of the air ompressor
• Release the water from your air ompressor daily to ensure t at no water contaminates the oot pedal, hose and hydraulic ylinder.
• The oiler should supply a mist of oil to the oot pedal, hose and hydraulic ylinder for lubrication every 10 cycles up and down.

Weekly Maintenance

• Check air hoses and fittings for leaks and make sure connections are tightened.
• Check all bolts, nuts, shafts, retaining clips, retainer rings, set screws and screws, ensure they are aligned in proper place (grooves), secured, and tightened properly. Pivot shaft set screws should always be checked to ensure that they are tight.
• Check the ylinder rod f it becomes dry, lightly oil it.
• Lubricate the grease zerks located at either end of the pivot shaft.
• Lubricate the grease zerks at the top end of the inside frame assembly.

Six Month Annual Maintenance

• Lubricate the grease zerks located at either end of the pivot shaft.
• Lubricate the grease zerks at the top end of the inside frame assembly.
• Squirt some oil through the bleed hole in the plate end of the ylinder to lubricate the piston.

The following repairs should only be performed by an sit authorized trained maintenance expert

• Replacement of shafts / axles.
• Replacement of roll bearings.
• Replacement or rebuilding pneumatic/air cylinders.
• Check pneumatic cylinder rods and rod ends (threads) for deformation or damage.
• Check cylinder mounting to make sure it s not lo se and /or damage.

Relocating or changing components may cause problems. Each component in the system must be compatible; an undersized or restricted line will cause a drop in pressure. All oot pedal, and hose connections should be sealed and/or capped until just before use. Air hoses can be used to clean fittings and other components. However, the air supply must be filtered and dry to prevent contamination. Most important - cleanliness - contamination is the most frequent cause of malfunction or failure of pneumatic equipment, so always use an oil/air regulator.

Parts Diagrams

Parts Breakdown

www.apluslift.com
Phone: 800-616-9618
Text: 425-300-2600
Email: help@apluslift.com