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Model No. EE-HDM10 / MCL220 series
Installation, Operation
Mobile Columns
and Parts Manual
Wireless Technology
Capacity: 10000 kg each column
Translated Version
A maximum combination of 48 columns
Distributed by
DATE: 23/11/2023
Please read this entire manual carefully and completely before installation or operation of the lift.
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Table of Contents
Related Manuals for APlusLift Falcon EE-HDM10 Series
Summary of Contents for APlusLift Falcon EE-HDM10 Series
- Page 1 Model No. EE-HDM10 / MCL220 series Installation, Operation Mobile Columns and Parts Manual Wireless Technology Capacity: 10000 kg each column Translated Version A maximum combination of 48 columns Distributed by DATE: 23/11/2023 Please read this entire manual carefully and completely before installation or operation of the lift.
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Page 2: Important Notes
Liability The liability of APLUSLIFT is limit to the amount that the customer has actually paid for this product. This exclusion of liability does not apply to damages caused through willful misconduct or gross negligence on the part of APLUSLIFT All information in this manual is believed to be correct at time of publication. -
Page 3: Table Of Contents
Installation, Operation and Parts Manual EE-HDM10 / MCL220 series IMPORTANT NOTES ..............................2 IMPORTANT INFORMATION FOR SAFE USE ......................4 1.1 Warning labels ..............................4 1.2 Qualified operators .............................. 4 1.3 Floor and space conditions ..........................4 1.4 Good condition of the lifting system ........................5 1.5 Correct manner .............................. -
Page 4: Important Information For Safe Use
Installation, Operation and Parts Manual EE-HDM10 / MCL220 series IMPORTANT INFORMATION FOR SAFE USE 1.1 Warning labels All safety warning labels are clearly depicted on the lift to ensure that the operator is aware of and avoid the dangers of using the lift in an incorrect manner. -
Page 5: Good Condition Of The Lifting System
Installation, Operation and Parts Manual EE-HDM10 / MCL220 series 1.4 Good condition of the lifting system - Run the lifting system without load for a complete cycle to ensure it is in good condition before loading. - Read the battery meter and ensure the battery is enough charged before using. - Do not use when capacity of the battery reduces to 20% and do not use while charging the battery. -
Page 6: Descriptions Of The Lifting System
Installation, Operation and Parts Manual EE-HDM10 / MCL220 series DESCRIPTIONS OF THE LIFTING SYSTEM 2.1 General descriptions It is wheel supporting mobile column vehicle lift. Each column has a maximum lifting capacity of 10,000kg. A maximum combination of 48 columns work steadily in a group. It is an ideal lifting solution to heavy duty vehicles such as container trucks, coaches and army trucks. The required number of columns in a group depends on the weight of the vehicle and the number of axles. -
Page 7: Dimensions
Installation, Operation and Parts Manual EE-HDM10 / MCL220 series 2.3 Dimensions... -
Page 8: Mechanical Safety Devices
Installation, Operation and Parts Manual EE-HDM10 / MCL220 series 2.4 Mechanical safety devices POS. Safety device Function Keep the carriage running Guiding roller wheel vertically under load. Keep the lifting system from Mechanical safety catch collapse in case of a hydraulic failure. -
Page 9: Important Information About The Battery
Installation, Operation and Parts Manual EE-HDM10 / MCL220 series 2.6 Important information about the battery. Normally it takes 8-10 hours to charge a new battery to 100% of its current capacity depending on the temperature of the environment. The normal voltage of a new battery ranges from 12 to 12.9V after being charged for 8 hours and put aside for another 4 hours. -
Page 10: Preparation Before Use
Installation, Operation and Parts Manual EE-HDM10 / MCL220 series PREPARATION BEFORE USE The lifting platform is assembled ready for use before it is packed and delivered. The following work has to done by the intended user before initial commission. 4.1 Fill the oil reservoir with hydraulic oil CLEAN AND FRESH OIL ONLY Don’t let any solid substance go into the hydraulic line. - Page 11 Installation, Operation and Parts Manual EE-HDM10 / MCL220 series 4.4 Fix and adjust the limit switch for max rise Take the limit switch placed on the top of the cabinet and fix it to the corresponding position. Adjust its LEVER making it is extended to 55-60mm. 1.Limit switch 2.Cross socket cap head screw M4x25 3.Cross socket cap head screw M4x14...
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Page 12: Get Familiar With The Control Panel
Installation, Operation and Parts Manual EE-HDM10 / MCL220 series 4.5 Get familiar with the control panel 4.5.1 Layout of the control panel Code Description Function Power indicator Display power status. Power switch Turn on or turn off the control power. Alarm buzzer Audible warning for desynchronization. - Page 13 Installation, Operation and Parts Manual EE-HDM10 / MCL220 series ICON Descriptions Indication of the communication channel code. Columns in the same lifting group will display a same channel code. Indication of the total column quantity in a lifting group. For the operative column it displays in Green. For the rest non-operative columns, it displays in Red.
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Page 14: Set Up The Control System
Installation, Operation and Parts Manual EE-HDM10 / MCL220 series ICON Descriptions Click this icon to finish network settings, such as build a network and join the network. 4.5 Set up the control system using the HMI screen The columns with a same serial number on the marking plates have already been set up as a group before delivery. Turn on the power switch at each column respectively and all the columns will interconnect automatically GROUP MODE In this mode, all columns are interconnected and operated simultaneously. - Page 15 Installation, Operation and Parts Manual EE-HDM10 / MCL220 series BUILD A NEW NETWORK In case there needs to add or remove columns from the existed lifting group, it is necessary to rebuild a new network. Click the network icon on the Menu Page and access the page for building a network. Input the total column quantity, click “Start”...
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Page 16: Commissioning
Installation, Operation and Parts Manual EE-HDM10 / MCL220 series It shall be attained that the quantity of columns in a same network must be in consistent with the quantity number you have input in the blank after “ALL”. COMMISSIONING 5.1 Correct manners in use After the lifting system are correctly set up, get familiar with lift controls by running the lift through a few cycles before loading vehicle. - Page 17 Installation, Operation and Parts Manual EE-HDM10 / MCL220 series It must be noted that the axle load of the vehicle cannot be equally distributed to the wheels and the rated load of the multiple lifting unit may not correspond to the sum of the lifting capacities of the individual lifting units. CAUTION: Evaluate the axle load that is going to be applied on the two independent lifting units.
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Page 18: Fix The Breakdown Caused By Desynchronization
Installation, Operation and Parts Manual EE-HDM10 / MCL220 series Lowering ① Before lowering, pay careful attention that all personnel and objects are kept clear. ② Push the “DOWN” button. Before starting to descend, the load carrying devices will automatically go upwards to release the mechanical locking unit ③... -
Page 19: Trouble Shooting
Installation, Operation and Parts Manual EE-HDM10 / MCL220 series TROUBLE SHOOTING TROUBLES POSSIBLE CAUSES SOLUTIONS Poor contact of the button for raising. Check with a voltage meter. Replace the button. No battery power. Check and charge the battery. Insufficient oil level in the tank. Add oil. -
Page 20: Maintenance
Installation, Operation and Parts Manual EE-HDM10 / MCL220 series TROUBLES POSSIBLE CAUSES SOLUTIONS Identify the column which gives out an audible warning. Turn the column that gives out an audible warning into single mode, adjust its rising height until the height deviation with all the Exceeded deviation in height. - Page 21 Installation, Operation and Parts Manual EE-HDM10 / MCL220 series POS. Components Inspection method Period Picture Push the UP button and inspect the Guiding wheels at the top Every guiding wheels. The wheels shall roll See the above scheme of the column month accordingly with the rise of carriage.
- Page 22 Installation, Operation and Parts Manual EE-HDM10 / MCL220 series POS. Components Inspection method Period Picture Check the function of the button Control buttons under no load. The button shall Every day See the above scheme function as “hold to run”. Open the door of the control cabinet, push the rope of the sensor to check Every 6...
- Page 23 Installation, Operation and Parts Manual EE-HDM10 / MCL220 series POS. Components Inspection method Period Picture Take the valves off and check if any solid substance attached. Tidy and Valves assembled on the clean the valves with clean hydraulic Every 12 power unit oil.
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Page 24: Annex 1, Electrical Schemes And Parts List
Installation, Operation and Parts Manual EE-HDM10 / MCL220 series Annex 1, Electrical schemes and parts list... - Page 25 Installation, Operation and Parts Manual EE-HDM10 / MCL220 series...
- Page 26 Installation, Operation and Parts Manual EE-HDM10 / MCL220 series D-Code P-code Component Name Specification 321301027 Circuit board WL-433 321004136 Rope displacement sensor WF60-2500-0015F24-00203 321203171 Battery 329*172*215mm 12V100AH 320304001 Power switch LW26GS-20-04 320505029 Wire terminals MBKKB2.5 SB1,SB2,SB3 320401041 Push button NP2-EA15 320301011 Limit switch TZ8108...
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Page 27: Annex 2, Hydraulic Schemes And Parts List
Installation, Operation and Parts Manual EE-HDM10 / MCL220 series Annex 2, Hydraulic schemes and parts list... - Page 28 Installation, Operation and Parts Manual EE-HDM10 / MCL220 series Pos. Code Component Name Description 320204275 DC motor DM42-2AWU-3BA2R,24VDC,2.2KW 330503030 Stainless hoop 105-127*12/JB/T8870,1 320402019 Motor starter 684-24C1-212-17,24VDC 330304010 Relief valve DANRV-08-50 310101010 Hex socket threaded fitting G1/4---G1/4 207103025 Composite washer 13_7X20X1_5 330105043 Hydraulic block LBZ-T202FK-3...
- Page 29 Installation, Operation and Parts Manual EE-HDM10 / MCL220 series POS. Code Component Name Specification 622034392 Power unit DC24V-2.2KW-F2.5-DC24 310101008 Connector M14*1.5-G1/4 inside cone Φ8*2，L=890 624008188 Rubber oil hose 310101010 Straight connector G1/4---G1/4 inside cone 615068005 Cylinder YG90108-60-1700...
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Page 30: Annex 3, Mechanical Drawings And Parts List
Installation, Operation and Parts Manual EE-HDM10 / MCL220 series Annex 3, Mechanical drawings and parts list... - Page 31 Installation, Operation and Parts Manual EE-HDM10 / MCL220 series POS. Code Component Name Specification 202109085 Hex socket cylinder head screw M12X30-GB70_1 410901144 Connection plate HDM84-A1-B7 204301009 Circlip D25-GB894_2 410220630 Circlip GB-T893_1-1986 205201010 Cylinder needle bearing NUP2305E 420680057 UP rolling wheel HDM84-A14-B2 410901148 Big washer...
- Page 32 Installation, Operation and Parts Manual EE-HDM10 / MCL220 series POS. Code Component Name Specification 205201009 roller bearing NUP2305E 410901129 Front wheel shaft HDM84-A1-B2 410901130 Front wheel HDM84-A1-B3-C1 410220630 Circlip 204301011 Shaft Circlip 410911058 Pulling plate B HDM84-A1-B8 614901010 Power unit holder HDM84-A9 614901009 Battery holder...
- Page 33 Installation, Operation and Parts Manual EE-HDM10 / MCL220 series...
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