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Summary of Contents for Schmalz EVE-OG 10
- Page 1 Operating Instructions Vacuum pump EVE-OG 10-16 WWW.SCHMALZ.COM EN-US · 30.30.01.00001 · 01 · 08/22...
- Page 2 Published by © J. Schmalz GmbH, 08/22 This document is protected by copyright. J. Schmalz GmbH retains the rights established thereby. Repro- duction of the contents, in full or in part, is only permitted within the limits of the legal provisions of copyright law. Any modifications to or abridgments of the document are prohibited without explicit writ- ten agreement from J. Schmalz GmbH.
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Page 3: Table Of Contents
Contents Contents 1 Important Information ........................... 5 Note on Using this Document ...................... 5 The technical documentation is part of the product ................ 5 Symbol.............................. 5 2 Fundamental Safety Instructions........................ 6 Intended Use............................ 6 Personnel qualification ........................ 6 Warnings in This Document........................ 6 Residual Risks............................ - Page 4 Contents 10 Repair................................ 27 11 Troubleshooting............................ 28 11.1 Safety Instructions for Troubleshooting .................. 28 11.2 Troubleshooting .......................... 28 12 Optional Accessories............................. 31 12.1 Gas ballast valve .......................... 31 12.2 Inlet Filter............................ 31 13 Spare and Wearing Parts.......................... 32 14 Taking the Product Out of Operation and Disposal................... 33 15 EU Conformity............................... 34 16 UKCA Conformity............................ 35 17 Declaration of Decontamination ......................... 36...
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Page 5: Important Information
ð Failure to follow the instructions in these Operating instructions may result in life-threatening in- juries! ð Schmalz is not liable for damage or malfunctions that result from failure to heed these instructions. If you still have questions after reading the technical documentation, contact Schmalz Service at: www.schmalz.com/services... -
Page 6: Fundamental Safety Instructions
Conveying other media increases the thermal and/or mechanical load on the machine and must only be performed in consultation with J. Schmalz. The vacuum pump is designed for indoor use; in the case of outdoor installation, contact Schmalz so that special precautions can be taken if necessary. -
Page 7: Changes To The Vacuum Generator
4 Do not extract liquids or bulk materials, e.g. granulates. 2.5 Changes to the Vacuum Generator Schmalz assumes no liability for consequences of modifications over which it has no control: 1. The vacuum generator must be operated only in its original condition as delivered. -
Page 8: Product Description
3 Product Description 3 Product Description 3.1 Vacuum Pump Components Directional arrow Vacuum connection Motor terminal box Gas ballast valve Oil filler plug Transport lugs Type plate, vacuum pump Oil sight glass Air-oil separator Oil drain screw Outlet connection Oil separator 3.2 Functional Principle 8 / 38 EN-US ·... -
Page 9: Application Area
3 Product Description The vacuum pump functions according to the rotary vane principle. The oil seals the gaps, lubricates the slides, and dissipates compression heat. The oil seals the gaps, lubricates the slides, and dissipates compression heat. Exhaust gas filters then separate the oil from the discharged gas. 3.3 Application Area Version with float valve (standard): The machine is suitable for continuous operation. -
Page 10: Technical Data
4 Technical Data 4 Technical Data 4.1 General Parameters Oil-lubricated rotary vane vacuum pump: Parameter Unit EVE-OG 10 EVE-OG 16 Nominal suction rate (50 Hz / 60 Hz) m³/h 10/12 16/19 Max. vacuum mbar (without gas ballast valve) Motor rated speed (50 Hz / 60 Hz) -
Page 11: Transport And Storage
1. Compare the entire delivery with the supplied delivery notes to make sure nothing is missing. 2. Damage caused by defective packaging or occurring in transit must be reported immediately to the carrier and J. Schmalz GmbH. 5.2 Transporting the Vacuum Pump ü Wear protective work shoes and gloves. -
Page 12: Storage
5 Transport and Storage WARNING Lifting the vacuum pump from the eye bolt of the motor Risk of serious injury! 4 Do not lift the vacuum pump by the eye bolt of the motor, but rather as illustrated above. Before commissioning, check and top up the oil in the pump according to the indication on the oil level indicator. -
Page 13: Installation
6 Installation 6 Installation 6.1 Installation Instructions CAUTION Improper installation or maintenance Personal injury or damage to property 4 Prior to installation and before maintenance work, the vacuum generator must be dis- connected from the power supply and secured against unauthorized restart! NOTE Using the Vacuum pump outside the permissible installation conditions. -
Page 14: Mounting
6. Firmly connect and secure pneumatic and electrical line connections to the vacuum generator. If the vacuum pump is installed higher than 1,000 meters above sea level: 4 Contact a Schmalz representative. The motor power must be limited or the ambient temperature must be restricted. -
Page 15: Filling With Oil
NOTE Use of unsuitable oil or too little oil. Danger of premature failure and damage to the vacuum pump. 4 Only use oils approved and recommended by Schmalz. 4 Maintain the oil level between the MIN and MAX marks. O-ring Check the oil level 6.5 Pneumatically Connecting the Vacuum Pump... -
Page 16: Electrical Connection
6 Installation Connecting the vacuum connection: WARNING A powerful vacuum flow creates a strong suction effect Risk of injury to eyes or other body parts 4 Wear eye protection. 4 Do not look or reach into the vacuum opening. 4 When the vacuum generator is switched on, maintain a safe distance from the vacuum opening. - Page 17 1. Install a lockable disconnecting switch on the power supply so that the vacuum pump can be com- pletely disconnected during maintenance operations. 2. Install overload protection for the motor according to EN 60204-1. (Schmalz recommends installing a D-curve circuit breaker).
- Page 18 6 Installation 6.6.2 Checking the Direction of Rotation NOTE Electric motor running in the wrong direction Damage to the motor 4 Reverse the rotational direction by reversing the polarity in the supply line. For three-phase A.C. motors, check the direction of rotation of the motor as follows: 1.
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Page 19: Operation
Use of unsuitable oil or too little oil. Danger of premature failure and damage to the vacuum pump. 4 Only use oils approved and recommended by Schmalz. 4 Maintain the oil level between the MIN and MAX marks. 4 Switch on the machine. -
Page 20: Conveying Condensable Vapors
7 Operation 7.3 Conveying Condensable Vapors A certain amount of water vapor in the gas flow is tolerated. Contact Schmalz for information on how to convey other vapors. When conveying condensable vapors, observe the following: Close the Open the stop stop valve*... -
Page 21: Maintenance
Risk of injury! Risk of premature machine failure and loss of efficiency. 4 Observe the maintenance intervals or contact your Schmalz representative. He or she will be glad to help you. 1. Switch off and lock the vacuum pump to prevent it from accidentally switching on. -
Page 22: Maintenance Plan
Use of unsuitable oil or too little oil. Danger of premature failure and damage to the vacuum pump. 4 Only use oils approved and recommended by Schmalz. 4 Maintain the oil level between the MIN and MAX marks. 22 / 38... - Page 23 8 Maintenance O-ring Drip pan O-ring Check the oil level EN-US · 30.30.01.00001 · 01 · 08/22 23 / 38...
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Page 24: Changing The Air-Oil Separator
8 Maintenance 8.4 Changing the Air-Oil Separator 10 mm wrench 1x air-oil separator 24 / 38 EN-US · 30.30.01.00001 · 01 · 08/22... -
Page 25: Cleaning The Pump
8 Maintenance 8.5 Cleaning the Pump ü Pump or drive disconnected from the power supply and free of voltage ü Pump free of hazardous substances ü Hoses removed from the pump head 4 If necessary, clean the exterior of the pump using a dry cleaning cloth. Do not use solvents during cleaning work because they may affect plastic parts. -
Page 26: Warranty
9 Warranty IMPORTANT! A warranty claim can only be accepted by Schmalz if the pump has been installed and used in accordance with its corresponding operating instructions. In the case of inappropriate handling or use of force, any warranty and liability claims shall be void. -
Page 27: Repair
“Decontamination Declaration” (> See ch. 17 Declaration of Decontamination, Page 36). Schmalz only accepts vacuum pumps accompanied by a completely filled out and legally-binding, signed “Declaration of Contamination.” EN-US · 30.30.01.00001 · 01 · 08/22 27 / 38... -
Page 28: Troubleshooting
11 Troubleshooting 11 Troubleshooting 11.1 Safety Instructions for Troubleshooting DANGER Electrocution by live components or wires Serious injury or death! 4 Electrical installation work may only be carried out by qualified personnel. 4 Make sure that the electrical components are not live before installation, maintenance and troubleshooting. - Page 29 Malfunction cannot be corrected! If you cannot identify any of the listed causes, send the vacuum pump to the Schmalz customer service (see the first page for the address). 1. Disconnect the power supply and remove the vacuum pump.
- Page 30 11 Troubleshooting 3. Send the vacuum pump to Schmalz together with the completed declaration of decontamination ((> See ch. 17 Declaration of Decontamination, Page 36)) and the specification of the conveyed medium. 30 / 38 EN-US · 30.30.01.00001 · 01 · 08/22...
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Page 31: Optional Accessories
12 Optional Accessories 12 Optional Accessories 12.1 Gas ballast valve The gas ballast valve is used to add a finite amount of ambient air to the process gas in order to counter- act steam condensation in the machine. The gas ballast valve reduces the value of the maximum vacuum of the vacuum pump. 12.2 Inlet Filter The inlet filter serves to protect the machine from dust and other solids in the process gas. -
Page 32: Spare And Wearing Parts
Replacement oil for vacuum 27.02.01.00055 Wearing part pumps 1.00 L If other spare parts are required, proceed as follows: 4 Request the detailed spare parts list from your Schmalz representative. 32 / 38 EN-US · 30.30.01.00001 · 01 · 08/22... -
Page 33: Taking The Product Out Of Operation And Disposal
14 Taking the Product Out of Operation and Disposal 14 Taking the Product Out of Operation and Disposal Only qualified specialist staff may prepare the product for disposal. Taking the product out of operation 1. Switch off and lock the machine to prevent it from being switched on accidentally. 2. -
Page 34: Eu Conformity
15 EU Conformity 15 EU Conformity EU Declaration of Conformity The manufacturer Schmalz confirms that the vacuum pump EVE-OG described in these operating instruc- tions fulfills the following applicable EU directives: 2006/42/EC Machinery Directive 2014/30/EU Electromagnetic Compatibility 2011/65/EU RoHS Directive The following harmonized standards were applied: EN ISO 12100... -
Page 35: Ukca Conformity
16 UKCA Conformity 16 UKCA Conformity Declaration of Conformity (UKCA) The manufacturer Schmalz confirms that the product described in these operating instructions fulfills the following applicable UK regulations: 2008 Supply of Machinery (Safety) Regulations 2016 Electromagnetic Compatibility Regulations 2012 The Restriction of the Use of Certain Hazardous Substances in Electrical and... -
Page 36: Declaration Of Decontamination
Schmalz to repair the pump. 4 Copy this page. Enter the pump model, serial number and the conveyed medium in the form below and send the signed form to the Schmalz customer service together with the flushed and cleaned pump. - Page 37 EN-US · 30.30.01.00001 · 01 · 08/22 37 / 38...
- Page 38 At Your Service Worldwide Vacuum Automation Handling Systems WWW.SCHMALZ.COM/AUTOMATION WWW.SCHMALZ.COM/AUTOMATION J. Schmalz GmbH Johannes-Schmalz-Str. 1 72293 Glatten, Germany T: +49 (0) 7443 2403-0 schmalz@schmalz.de WWW.SCHMALZ.COM...
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