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3D Systems Figure 4 135 Manual
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3D Systems Figure 4 135 Manual

3D Systems Figure 4 135 Manual

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Facility Requirements Guide
Release Date: 3/25/25
Original Instructions

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Summary of Contents for 3D Systems Figure 4 135

  • Page 1 Facility Requirements Guide Release Date: 3/25/25 Original Instructions...
  • Page 2 7.4 Install the Stack Light ..................................34 7.5 Power Printer On ....................................36 7.6 Figure 4 135 Install Resin Tray and Print Platform ........................37 7.6.1 Figure 4 135 Install Print Platforms ............................38 7.7 Figure 4 135 Exhaust System and Ducting Recommendation ..................... 39 FIGURE 4 135 RESIN STORAGE AND SAFETY ..................
  • Page 3 FIGURE 4 135 EC DECLARATION OF CONFORMITY .................42 3D Systems, Inc. p/n 42-D174, Rev. A...
  • Page 4 FIGURE 4 135 INTRODUCTION This guide provides you with information on how to properly prepare your facility for the Figure 4 135. This chapter introduces you to the Figure 4 135 machine and other system components - including lists of other support equipment and supplies that you will find helpful in setting up your facility.
  • Page 5 FIGURE 4 135 PART-PREPARATION SOFTWARE System Requirements Included with the system is the part-preparation (3DSprint ) software. This application provides part preparation and part building ™ functionality. The 3DSprint software is installed on a separate, customer-supplied computer. The following page contains the...
  • Page 6 User preferences, building codes, and equipment configuration help you to define the total floor area that your Figure 4 135 will need. The Figure 4 135 system should be located in its own environmentally controlled room. It is recommended to also locate your post-processing equipment in the same room as the Printers.
  • Page 7 *For Figure 4 FLEX BLK 10 resin, humidity outside the range of 10-65% can cause printed-part properties to change. Altitude The Figure 4 135 system is capable of operating correctly up to an altitude of 2,400 m (1.5 mi.) above mean sea level. Overall Sound Pressure Level (OASPL) The sound of the Figure 4 135 system will not exceed 85 db and, therefore, does not require ear protection to operate.
  • Page 8 There are two primary ways to connect to your printer system to your network, as described below. The printer can connect to the internet via Ethernet, IEEE 802.3 using TCO/IP & NFS, and USB port. Common LAN This will connect your Figure 4 135 to your company's network. 3D Systems, Inc. p/n 42-D174, Rev. A...
  • Page 9 This will connect your Figure 4 135 to the 3D Sprint PCs on your company's network without using internet. Networking Requirements and Necessary Equipment The Figure 4 135 includes an Ethernet interface, which can be connected to a Gigabit Ethernet network to offer network access to the system. Ensure your networking equipment conforms to the following: •...
  • Page 10 Projector projector.peak_power projector.led_feedback projector.led_board_temperature projector.interface_mode projector.scale_y projector.scale_x projector.irr_map projector.power_calibration_table projector.projector_model projector.led_total_hours projector.projector_lifetime_build_hours projector.uv_enable_status projector.projector_enable_status projector.app_version projector.fpga_version projector.serial_number 3D Systems, Inc. p/n 42-D174, Rev. A...
  • Page 11 The Figure 4 135 Printer complies with CE requirements.
  • Page 12 Please read the 3D Sprint Installation Guide for procedures on this and for full installation instructions. 5.1.1 Figure 4 135 Set Up Printer On Network An offline setup for your printer is also available. Contact your reseller for more information. Follow the instructions below to set up your printer on your network.
  • Page 13 6. Select the build style you will use in your build. 5.2 Figure 4 135 Accuracy Wizard For each Figure 4 material, the Standard print mode in 3D Sprint is designed to give you accurate prints right out of the box. Please use the Standard print mode first and foremost to achieve part accuracy.
  • Page 14 Post-process the parts as in the section Post Processing Note: Some printer configurations will print five models. Be sure to include this model's measurements in future Steps in the wizard. 3D Systems, Inc. p/n 42-D174, Rev. A...
  • Page 15 Post- process the parts as in the section Post Processing 18. Use your calipers or micrometer to measure the parts. If they are not accurate, run Steps 8-10 once more. 3D Systems, Inc. p/n 42-D174, Rev. A...
  • Page 16 5.3 Figure 4 135 3D Sprint Additional Documentation Click the icon, or press F1, in 3D Sprint for information on: • Adding a new printer • Adding a virtual printer • Removing a printer • Choosing a printer for a print job •...
  • Page 17 Shipment Arrival The Figure 4 135 Printer will arrive in a variety of crates and/or pallets - the largest crate being for the Figure 4 135 Printer. Your shipment will consist of the following items: Figure 4 135 Printer –...
  • Page 18 Resin Tray Garage (x1) and Resin Tray Garage Cover (x1) - Used to cover a resin-filled resin tray inside or outside the printer, so as to protect it from UV-light exposure and external contaminates. Foot Pedal (x1) 3D Systems, Inc. p/n 42-D174, Rev. A...
  • Page 19 • Material Bottles Only available for purchase, the printer supports both 9 kg (19.84 fl oz) and 1 kg (2.20 lb) bottles of Figure 4 material. Figure 1: 9kg Bottle 3D Systems, Inc. p/n 42-D174, Rev. A...
  • Page 20 28.9 kg (63.8 lbs) UNBOXED SPECIFICATIONS Product Width Depth Height Weight Figure 4 135 Printer 42.6 cm (16.8 in) 48.9 cm (19.3 in) 97.2 cm (38.3 in) 34.5 kg (76 lbs) Figure 4 135, with 64.4 cm (25.4 in) 66.8 cm (26.3 in) 136.3 cm (53.6 in)
  • Page 21 FIGURE 4 135 INSTALLATION System Uncrating The uncrating and installation of the Figure 4 135 will be performed by the printer installer. The weight of the printer requires a minimum of two people to lift it safely. Two Person Lift: Two people are needed to safely lift, carry, or move the item.
  • Page 22 2. Remove 4 packing clips around the bottom of the crate. Lift outer box to remove - ceiling clearance should be > 2.6m (8.5 ft). 3. Carefully remove the accessories box from the packaging. 3D Systems, Inc. p/n 42-D174, Rev. A...
  • Page 23 4. Remove the outer box by lifting it upwards. Ensure there is a ceiling clearance of at least 2.6 meters (8.5 feet). 5. Remove the foam pieces and plastic sleeve from the printer. 6. Remove the blue tape from the lid and take out the desiccant pack. 7.1.1 Unpacking the Figure 4 MDM 3D Systems, Inc. p/n 42-D174, Rev. A...
  • Page 24 Accessories included in the MDM box: • MDM Material Hose. • MDM System Connection. • Five screw thumbs. 1. To safely move the box, use a pallet jack. This will help you handle it securely and prevent injury. 3D Systems, Inc. p/n 42-D174, Rev. A...
  • Page 25 2. Remove 4 packing clips around the bottom of the crate. 3. Remove the outer box by lifting it upwards. 4. Remove the plastic bag from the MDM. 3D Systems, Inc. p/n 42-D174, Rev. A...
  • Page 26 7.2 Place Printer on MDM Pinch Point: INDICATES A PINCH POINT HAZARD THAT COULD CAUSE PERSONAL INJURY. Two Person Lift: Two people are needed to safely lift, carry, or move the item. 3D Systems, Inc. p/n 42-D174, Rev. A...
  • Page 27 1. For safe and efficient lifting, two people should work together, using the handles on the sides of the printer. Carefully lift and align the printer with the pedestal, ensuring the printer's feet are properly positioned within the corresponding holes on the MDM's top surface. 3D Systems, Inc. p/n 42-D174, Rev. A...
  • Page 28 RAISE THE FOOT STOPPERS TO ALLOW THE UNIT TO ROLL ON ITS CASTERS. ONCE IN THE DESIRED LOCATION, LOWER THE FOOT STOPPERS TO SECURE THE MDM IN PLACE. WARNING: ENSURE YOU CONNECT THE MATERIAL DELIVERY TUBE FIRST, FOLLOWED BY THE ELECTRICAL CONNECTOR 3D Systems, Inc. p/n 42-D174, Rev. A...
  • Page 29 1. Pre-assemble the Foot Pedal - Fasten 52-0479 (PEDAL, FOOT ACTUATION, USB, 2M) to 52-0993 (BRACKET, PEDAL) with (2) 52-0997 (SCREW, FH TORX, THREAD FORMING, M2.5 x10, STZN). Note: Do not over tighten the screws because that will strip the threads. 2. Set 52-0996 (FOOT PEDAL ASSY) aside. 3D Systems, Inc. p/n 42-D174, Rev. A...
  • Page 30 4. Route the Cable: Use the zip tie mounts provided to neatly route the foot pedal cable along the underside of the MDM, ensuring it is securely fastened and free from obstructions. 5. Attach the Cartridge Coupler under the MDM and secure the clamp. 3D Systems, Inc. p/n 42-D174, Rev. A...
  • Page 31 7. Feed the Material Delivery Tube through the conduit in the bottom-left corner of the MDM. 3D Systems, Inc. p/n 42-D174, Rev. A...
  • Page 32 CAUTION: Remove the white cap before pumping material into the resin tray. Failure to do so may cause the cap to fall into the tray, leading to resin-tray breakage and build failure. 10. Install the electrical connector to the printer. 3D Systems, Inc. p/n 42-D174, Rev. A...
  • Page 33 3D Systems, Inc. p/n 42-D174, Rev. A...
  • Page 34 14. Push the MDM back to its rear limit and ensure hoses and wires are out of the way. 15. Carefully place your new or cleaned resin tray, concave side up, in the holder on the chassis. 3D Systems, Inc. p/n 42-D174, Rev. A...
  • Page 35 The pedestal is equipped with four casters, each with leveling feet. Adjust the feet as follows: • Turn the orange thumb wheel to the right to lower the foot. • Turn the orange thumb wheel to the left to raise the foot. 3D Systems, Inc. p/n 42-D174, Rev. A...
  • Page 36 Front-Left Foot: Lower the front-left foot until it touches the ground, then adjust it up or down until the bubble in the level is approximately centered left-to-right. d. Back-Right Foot: Lower the back-right foot until it touches the ground, then adjust it up or down until the bubble in the level is approximately centered front-to-back. 3D Systems, Inc. p/n 42-D174, Rev. A...
  • Page 37 1. Identify at the back of the printer, on the right side two pre-drilled screw holes. 2. Use the two screws to attach the bracket securely to the printer. 3. Align the stack light with the installed bracket, using the bracket ring on the stack light. 3D Systems, Inc. p/n 42-D174, Rev. A...
  • Page 38 4. Twist the stack light to the right until it locks firmly in place. 5. Connect the USB cable to the stack light and plug the other end into the USB port on the printer. 3D Systems, Inc. p/n 42-D174, Rev. A...
  • Page 39 Connect the Ethernet cable to the network port. Ensure both connections are secure. 2. Power On the Printer • Locate the power switch and flip it to the “I” position to turn the printer on. 3D Systems, Inc. p/n 42-D174, Rev. A...
  • Page 40 7.6 Figure 4 135 Install Resin Tray and Print Platform CAUTION: If tension system is damaged in some way, do not attempt to force any components to engage/ disengage. Doing so could further damage the tension system, as well as other parts of the printer. Contact 3D Systems Service immediately.
  • Page 41 7.6.1 Figure 4 135 Install Print Platforms Wear Protective Gloves: Always wear 100% nitrile gloves when handling the print Platform. CAUTION: Do not leave upper-build-chamber door open for an extended time. Leaving this open will allow light to cure the material inside the resin tray and will also allow dust/contaminants in.
  • Page 42 Exhaust Flow Rate Recommendation: • Ensure the exhaust flow rate for the Figure 4 135 is set between 50 to 60 CFM to effectively manage airflow. • Connecting an exhaust system is highly recommended as it significantly reduces odor and VOC emissions in the area surrounding the printer.
  • Page 43 FIGURE 4 135 RESIN STORAGE AND SAFETY You are responsible for ensuring that the facility where your Figure 4 135 system and its resins are housed is properly configured for safe operation of the system and its resins. Personnel who operate the equipment or use the materials must comply with all relevant safety codes and applicable regulatory requirements and laws, particularly those that relate to usage of hazardous chemicals, optical radiation, and disposal of regulated material.
  • Page 44 Most Figure 4 135 service procedures must be performed by a 3D Systems -certified service technician, unless a 3D Systems ® ® official guide explicitly states otherwise. If your 3D printer system needs service, contact 3D Systems Technical Support at the ® following numbers: •...
  • Page 45 FIGURE 4 135 EC DECLARATION OF CONFORMITY 3D Systems, Inc. p/n 42-D174, Rev. A...
  • Page 46 3D Systems, Inc. 333 Three D Systems Circle Rock Hill, SC 29730 www.3dsystems.com Register Statement 2025 by 3D Systems, Inc. All rights reserved. Specifications subject to © change without notice. 3D Systems and the 3D Systems logo are registered trademarks of 3D Systems, Inc.