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3D Systems Figure 4 135 User Manual
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3D Systems Figure 4 135 User Manual

3D Systems Figure 4 135 User Manual

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User Guide
Release Date: 03/25/2025
Original Instructions

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Summary of Contents for 3D Systems Figure 4 135

  • Page 1 User Guide Release Date: 03/25/2025 Original Instructions...
  • Page 2 3.2 Figure 4 135 Lower Build Chamber ..............................14 3.2.1 figure_4_135_Trays ...................................14 3.2.2 Figure 4 135 Leveling Casters ..............................15 3.3 Figure 4 135 Touch Screen and QR-Code Scanner ........................16 3.4 Figure 4 135 Resin Tray ..................................17 3.4.1 Resin Tray Garage ..................................17 3.5 Figure 4 135 Print Platform ................................
  • Page 3 5.3 Figure 4 135 Material Bottles ................................42 5.3.1 Figure 4 135 Premix Material Before Cartridge Installation ....................43 5.4 Figure 4 135 Prepare and Install the Print Platform ........................45 5.4.1 Figure 4 135 Install Print Platforms ............................45 5.5 Figure 4 135 Install Resin Tray ................................. 46 5.6 Figure 4 135 Add New Material in 3D Sprint ..........................
  • Page 4 (or to communicate design intent of) durable, end-use parts. Parts produced can be used in all phases of design, from a concept build to functional testing and end-use parts. The Figure 4 135 Printer uses all Figure 4 resins for a variety of applications.
  • Page 5 READ THROUGH THE ENTIRE MANUAL FIRST. There are two levels of users of the Figure 4 135 Printer, based on the amount and type of training the user has received. The two levels of users (operators and certified service personnel), are described below.
  • Page 6 Note: A note signifies important information but not information of a critical content. Error Messages If you see an error message on the Figure 4 135 Printer's touch screen, fix the issue to clear the error message before resuming operation.
  • Page 7 The expiration date of the product is mentioned on the product label. If resin is past its expiration date, the product is no longer guaranteed in terms of treatment. 3D Systems is not responsible for losses incurred as the result of improper storage of print material.
  • Page 8 In-Service Life In-service life of the print material is defined as the useful life of the material after having been poured into the Figure 4 135's resin tray. The in-service life of print material greatly varies depending on material type, usage and environmental conditions. If the...
  • Page 9 (SDS, Instructions for Use, and product labeling) for specific information on recommended humidity levels. The Figure 4 135 system is capable of operating correctly up to an altitude of 2,286 m (7,500 ft) above mean sea level. Sound Pressure Overall sound pressure level for this equipment will not exceed 85 dbA, and, therefore, does not require ear protection to operate.
  • Page 10 The Figure 4 135 Printer is meant for use in a type TN power distribution system. Do not remove any panels or other parts of the printer casing. The printer was designed to minimize operator exposure to electrical hazards during normal operations. All exposed electrical circuits are contained within limited-access cabinets. This is to separate the operator from service and maintenance areas.
  • Page 11 2.5 Figure 4 135 First Aid and Protective Equipment The following paragraphs provide general first-aid procedures and recommendations for protective equipment to minimize the risks from material exposure. If professional medical attention is necessary, take the Safety Data Sheet (SDS) for the exact material involved to the attending physician.
  • Page 12 Note: Closed light-projection products are not considered to be hazardous. The Figure 4 135 printer incorporates a protective housing and radiation-protective lid, such that there is no exposure or human access to the radiation generated by the light projector during normal operation. The print engine was evaluated to IEC 62471 and classified as Risk Group 2.
  • Page 13 Z-stage area Two person lift required: At least two people are needed to safely lift, carry, or move the item. Product label - MDM: Contains system information and certification symbols. 3D Systems, Inc. p/n 42-D173, Rev. A...
  • Page 14 3D Systems, Inc. p/n 42-D173, Rev. A...
  • Page 15 Lower Build Chamber - Contains the projector, the MDM and other components. The operator does not generally have access to view inside this area. 3.1 Figure 4 135 Upper Build Chamber 3D Systems, Inc. p/n 42-D173, Rev. A...
  • Page 16 Resin Level Sensor - Detects the level of resin in the resin tray. A detection of a lower level of resin will trigger the MDM to pump more resin into the tray. Temperature Sensor - Monitors the internal chamber's temperature or the resin’s temperature to ensure optimal printing conditions. 3D Systems, Inc. p/n 42-D173, Rev. A...
  • Page 17 3.2 Figure 4 135 Lower Build Chamber Ethernet Service Port - Reserved solely for use by certified 3D Systems service personnel. Catch Tray - Catches resin that might spill over the resin tray, as well as resin that spills through the resin-tray membrane if it gets punctured.
  • Page 18 Catch Tray, side 3.2.2 Figure 4 135 Leveling Casters The Printer has four casters with leveling feet and a center wheel. CAUTION: Adjusting the leveling feet improperly can result in variable material height in the resin tray, which can cause a degradation in print quality due to variable material flow under the part.
  • Page 19 Leveling Foot - The leveling foot stabilizes the printer by providing a firm, adjustable base. 3.3 Figure 4 135 Touch Screen and QR-Code Scanner Platform QR-Code Scanner - Scans QR codes on the print platform.
  • Page 20 3.4 Figure 4 135 Resin Tray The MDM will fill the resin tray with material before printing. The Figure 4 135 Printer works with the print materials listed in the section Printer Materials and Properties. TheFigure 4 135 Printer comes with one resin tray per machine purchased. Purchasing multiple resin trays gives the user the ability to easily print with two different materials on one machine.
  • Page 21 3.5 Figure 4 135 Print Platform Print Surface - Faces downward when printing. The printed part adheres to the holes in the print surface on the underside of the platform. Elevator Guides - The flat surface of the guides stick to the magnetic surface of the print engine's elevator arms.
  • Page 22 Note: An exhaust attachment is required but not included. For optimal airflow management, set the exhaust flow rate for the Figure 4 135 between 50 to 60 CFM. Power Switch - Turn the printer On/Off. Power Inlet - Plug the female end of the printer's power cable into this inlet.
  • Page 23 Handles - Both sides of the printer feature handles, allowing for easy placement in the desired location. 3.10 Figure 4 135 MDM (Material Delivery Module) The printer comes with a MDM in a separate package that serves several purposes: 1. MDM (Material Delivery Module): Used to load material bottles and feed the printer with the appropriate print materials, ensuring continuous operation and material compatibility.
  • Page 24 3D Systems, Inc. p/n 42-D173, Rev. A...
  • Page 25 4.2 Figure 4 135 Printer Materials and Properties The section below lists the print materials that are currently supported on the Figure 4 135 printer, as well as the properties of cured parts printed with these materials. Please note that not all properties in the table below apply to every material.
  • Page 26 Shore A Hardness ASTM D2240 24 Hour water absorption (%) ASTM D570 1.88 Tear Strength (kN/m) ASTM D624 4.2.2 Properties Figure 4 PRO-BLK 10 Figure 4 PRO-BLK 10 METRIC METHOD VALUE Color Black 3D Systems, Inc. p/n 42-D173, Rev. A...
  • Page 27 Speed (mm/hr) - 50 µm Print Mode/ Internal Method Up to 36 Standard Build Style Viscosity (cps @ 25C) Brookfield viscometer 1725 Liquid Density (g/cm3) Kruss K11 Force Tensiometer 1.19 3D Systems, Inc. p/n 42-D173, Rev. A...
  • Page 28 3352 mPa·s Liquid Density (g/cm3) 1.25 Solid Density (g/cm3) Tensile Strength Ultimate (MPa) Tensile Strength @ Yield (MPa) Tensile Modulus (MPa) 1500 Elongation at Yield (%) Elongation at Break (%) Flex Strength (MPa) 3D Systems, Inc. p/n 42-D173, Rev. A...
  • Page 29 Izod unnotched impact (J/m) ASTM D4812 Tg (DMA, E") ASTM E1640 (E"at 1°C/min) HDT @ 66PSI (C) ASTM D648 >150 HDT @ 264 PSI (C) ASTM D648 CTE above Tg ((μm/m)/°C) ASTM E831 3D Systems, Inc. p/n 42-D173, Rev. A...
  • Page 30 CTE below Tg ((μm/m)/°C) ASTM E831 Shore D Hardness ASTM D2240 Shore A Hardness Not applicable 24 Hour water absorption (%) ASTM D570 0.35 Tear Strength (kN/m) 4.2.7 Properties Figure 4 Tough FR V0 Black 3D Systems, Inc. p/n 42-D173, Rev. A...
  • Page 31 Speed (mm/hr) - 50 µm Print Mode/ Internal Method Up to 36 Standard Build Style Viscosity (cps @ 25C) Brookfield viscometer 1700 Liquid Density (g/cm3) Kruss K11 Force Tensiometer Solid Density (g/cm3) ASTM D792 1.29 3D Systems, Inc. p/n 42-D173, Rev. A...
  • Page 32 Tensile Strength @ Yield (MPa) ASTM D638 Tensile Modulus (MPa) ASTM D638 (rigid)/D412 (elastomer) 2765 Elongation at Yield (%) ASTM D638 Elongation at Break (%) ASTM D638 (rigid)/D412(elastomer) Flex Strength (MPa) ASTM D790 3D Systems, Inc. p/n 42-D173, Rev. A...
  • Page 33 CTE above Tg ((μm/m)/°C) ASTM E831 CTE below Tg ((μm/m)/°C) ASTM E831 Shore D Hardness ASTM D2240 Shore A Hardness ASTM D2240 24 Hour water absorption (%) ASTM D570 0.27 Tear Strength (kN/m) ASTM D624 3D Systems, Inc. p/n 42-D173, Rev. A...
  • Page 34 5.1 Figure 4 135 Stack Light Legend The Figure 4 135 system has a stack light on the Printer, with each light indicating a different state of the machine. The chart below is a brief overview of what each color/state of the light stack indicates.
  • Page 35 COLOR STATE Job Aborted or Failed. Flashing Yellow 5.2 Figure 4 135 User Interface 5.2.1 Figure 4 135 Home Screen The Home Screen ensures that operators can efficiently manage print jobs, monitor system conditions, and access essential controls. Status Button - Tap to return to the Status Menu from another screen.
  • Page 36 Start Button - Tap to start a build. This button becomes the Abort button during a build. 5.2.3 Figure 4 135 Queue Screen The Queue Screen contains information that manages the materials being used, queued for use, and keeps a record of past materials used.
  • Page 37 Percent Complete - Shows how much of the build has been completed in a percentage. Information Button - Tap to expand the print job for more information on it. 5.2.4 Figure 135 Monitor Screen Monitors the status and maintenance of the printer. 3D Systems, Inc. p/n 42-D173, Rev. A...
  • Page 38 Service - Tracks when the next maintenance service is due, helping with status alerts and reset options. Usage Log - Displays printer activity in terms of total operational hours and projector LED usage. 5.2.4.1 Figure 4 135 Cleaning Job The Cleaning Job module provides essential information about the maintenance status of the printer’s cleaning process. This section helps users track the last cleaning cycle and determine when the next cleaning may be required.
  • Page 39 Calendar Icon - Allows users to schedule or review past cleaning jobs. Play Icon - Provides a quick-start feature to initiate a new cleaning job directly from the interface. 5.2.5 Figure 4 135 Material Screen Use this screen to scan resin bottles before pouring them/inserting them in the MDM.
  • Page 40 Scan Button - Tap to scan and verify resin codes. Open Door Button - Unlocks and opens the amber auto-door providing access into the upper build chamber. 5.2.6 Figure 4 135 Settings Screen Allows users to configure and customize the 3D printer’s operational parameters.
  • Page 41 Automatic Date & Time - Tap to set date/time manually, or to set the date/time with the internet. Current Date & Time - Displays current date & time. 5.2.6.2 Figure 4 135 Network Settings Your network administrator can use this screen to adjust network settings for your facility.
  • Page 42 Projector Serial Number - The identifying number for the printer in 3D Systems' product lines. Firmware - Shows the printer GUI firmware version. Check for Updates - Tap to contact the 3D Systems update server to check for new firmware. System OS - Shows the Linux version installed on the printer's PC.
  • Page 43 5.2.6.4 Figure 4 135 Logging Screen The Logging Screen provides tools for managing printer logs and activating certain paid features. See section Paid Features for more information. Printer Logs - Identifies the section of the interface dedicated to log management.
  • Page 44 Database Reporting - Provides detailed reporting capabilities for production data, material usage, and system performance. 3D Connect - Enables remote monitoring and diagnostic capabilities through the 3D Connect platform for 3D Systems service personnel. Job Server - Enables enhanced print job management and queuing functionality and using job server Figure 4 printers in a network.
  • Page 45 5.3 Figure 4 135 Material Bottles Each Printer has an MDM (Material Delivery Module) that takes a 9 kg (19.84 fl-oz.) bottle of Figure 4 material. This section describes how to properly load a material bottle into the MDM. CAUTION: 9 kg bottles are not designed for manual pouring.
  • Page 46 5.3.1 Figure 4 135 Premix Material Before Cartridge Installation CAUTION: Failure to sufficiently pre-mix materials according to this chart may result in color deviation and/or print failure. Before installing a material cartridge in a Printer, to provide the best-possible material mixture to print with, you must mix the material bottle by hand-shaking it vigorously in an up-and-down motion, according to the chart below.
  • Page 47 5.3.1.1 Figure 4 135 Resin Mixer Material that is left in the resin tray between builds needs to be stirred periodically. In this case, you would use the Resin Mixer to stir the material, as seen below. Refer to the section Premix Material Before Bottle Installation for information on how long to stir the material.
  • Page 48 CAUTION: Take care not to slosh material out of the resin tray while stirring. If this happens, clean the parts of the Printer that the material got on. 5.4 Figure 4 135 Prepare and Install the Print Platform Print Platform Guidelines Print platforms should be treated with care in order to preserve their shape and coating.
  • Page 49 If the issue persists, contact 3D Systems Service. 5.5 Figure 4 135 Install Resin Tray Note: A print platform should not be installed during this procedure. CAUTION: If tension system is damaged in some way, do not attempt to force any components to engage/ disengage.
  • Page 50 The arm will stay in place in the up position. 3. Carefully lower the resin tray into place, concave side up, as seen at the right. It should fit snugly in the holder on the chassis. 3D Systems, Inc. p/n 42-D173, Rev. A...
  • Page 51 5.6 Figure 4 135 Add New Material in 3D Sprint When new materials launch for the printer, there will be a 3D Sprint database update that will need to be downloaded and applied to add this material, and its build style, to 3D Sprint.
  • Page 52 Then restart the application. Sample image only. Filename will be different depending on update being applied. 5.7 Figure 4 135 Remove / Replace MCO Tubing CAUTION: Before starting this procedure ensure the printer is completely powered off. 3D Systems, Inc.
  • Page 53 1. Open the lower chamber of the printer and pull out the MDM by the front handle. 2. If a material bottle is present, press the eject button, remove the bottle, and securely cap it. 3D Systems, Inc. p/n 42-D173, Rev. A...
  • Page 54 1. In the upper chamber, place provided cap on the fill nozzle and disconnect the tube from its holder to prevent spills. 2. From the front of the machine, pull the material tube down into the lower chamber. 3D Systems, Inc. p/n 42-D173, Rev. A...
  • Page 55 3. Remove the clamp securing the cartridge and detach the cartridge coupler. Wipe the inside of the coupler with a dry, lint-free paper towel. 4. Lift the pump cover and remove the narrow tubing section. 5. Carefully pull the tubing out of the MDM. 3D Systems, Inc. p/n 42-D173, Rev. A...
  • Page 56 Note: If using a pre-owned MCO kit, ensure it’s for the correct material. 2. First, feed the Material Delivery Tube through the hole in the bottom-left corner of the MDM. 3. Connect the electrical connector to the printer. 3D Systems, Inc. p/n 42-D173, Rev. A...
  • Page 57 5. Open the upper chamber door and feed the tube up through the hole to the left of the elevator. Keep the red cap on the tubing during this process. 3D Systems, Inc. p/n 42-D173, Rev. A...
  • Page 58 7. Insert the narrow tubing section into the material pump and close the pump cover. Ensure the tube is centered and follows its natural bend. 8. Reattach the Cartridge Coupler under the MDM and secure the clamp. 3D Systems, Inc. p/n 42-D173, Rev. A...
  • Page 59 12. 10. Carefully place your new or cleaned resin tray, concave side up, in the holder on the chassis. 13. 11. On the printer touch screen, press the material tab and then the designated button to scan the material. 3D Systems, Inc. p/n 42-D173, Rev. A...
  • Page 60 Note: If you encounter issues, please contact 3D Systems Service. 5.8 Figure 4 135 Remove / Replace Inlet Filter 1. At the rear of the machine, identify the Inlet Filter. 2. Unscrew the two (2) thumb screws. 3D Systems, Inc.
  • Page 61 3. Tilt the filter assembly towards you and lift out. 4. Remove the carbon filter from the assembly. 5. Reinsert the filter assembly back into place. 6. Secure the assembly by tightening the two (2) thumb screws. 3D Systems, Inc. p/n 42-D173, Rev. A...
  • Page 62 7. Confirm the filter is properly installed and there are no loose components. 3D Systems, Inc. p/n 42-D173, Rev. A...
  • Page 63 FIGURE 4 135 POST-PROCESSING 6.1 Remove Printed Parts From Platform You must now remove the printed part(s) from the print platform to prepare them for cleaning. Wear Protective Gloves: WEAR 100% nitrile gloves whenever handling uncured or partially cured print material.
  • Page 64 MATERIAL TYPE DRYING TIME All current materials Ambient or air dry > 1hr. or Oven dry 50°C (122°F), 10 min. For Figure 4 Rigid 140C Black, see Special Considerations for Rigid 140C Black Material 3D Systems, Inc. p/n 42-D173, Rev. A...
  • Page 65 FIGURE 4 135 PREVENTATIVE MAINTENANCE 7.1 Figure 4 135 Cleaning the Printer DISCONNECT POWER PLUG BEFORE CLEANING AND SERVICING. Frequency: Monthly The external and internal parts of the printer should be cleaned according to the guidelines in the following sections. Here is a quick overview: 1.
  • Page 66 FIGURE 4 135 TROUBLESHOOTING 8.1 Figure 4 135 Printed Part Quality ISSUE DESCRIPTION CUSTOMER TROUBLESHOOTING STEPS PPQ2 Delamination between layers This can be caused by: - this is separation of printed 1. Not enough material in the resin tray. See PPQ1.1, above.
  • Page 67 Ensure you clean the print platform between each build as in the section Clean Print Platform . 5. Print platform not flat. Check your platform's level. PPQ6 Part not accurate in the X/Y/Z Contact 3D Systems Service. direction 3D Systems, Inc. p/n 42-D173, Rev. A...
  • Page 68 PPQ7 Print does not start. 1. Make sure to follow UI prompts. 2. If still experiencing issues, contact 3D Systems Service. PPQ8 Part did not build. 1. Ensure nothing is blocking the path of the projector's radiation to the bottom of the resin tray.
  • Page 69 3. Perform wet-sanding with IPA on support remnants. 8.3 Figure 4 135 Hardware Issues Wear Protective Gloves: WEAR 100% NITRILE GLOVES WHENEVER HANDLING RESIN OR SOLVENTS. ISSUE DESCRIPTION CUSTOMER TROUBLESHOOTING STEPS...
  • Page 70 NOT use IPA. Clean the lid according to the section Inspect Printer Lid. If the resin has hit any other component (B) besides the orange lid, clean the spill with IPA and a nonabrasive cloth. 3D Systems, Inc. p/n 42-D173, Rev. A...
  • Page 71 1. Ensure that the tension system is properly seated on the chassis. Pay particular attention to the rear piece that partially covers the elevator. 2. Ensure there is nothing obstructing the underside of the tension system or the top of the chassis. 3D Systems, Inc. p/n 42-D173, Rev. A...
  • Page 72 Ensure that no built-up resin or other debris are preventing this from happening. 2. Ensure that there is nothing obstructing the sides or back of the elevator spine that limits the motion of the elevator arms. 3D Systems, Inc. p/n 42-D173, Rev. A...
  • Page 73 2. Ensure the QR code scanner's window is clean of dust and debris. 3. Ensure your printer has an active internet connection. Scanning data is sent to a 3D Systems server for validation and the scanner will not operate correctly offline or on a closed network.
  • Page 74 Customer Support Hotline General Figure 4 135 service procedures must be performed only by a 3D Systems-certified service technician unless this guide explicitly states otherwise. If your Figure 4 135 system needs service, contact 3D Systems Technical Support at the following numbers: •...
  • Page 75 FIGURE 4 135 EC DECLARATION OF CONFORMITY 3D Systems, Inc. p/n 42-D173, Rev. A...
  • Page 76 3D Systems, Inc. 333 Three D Systems Circle Rock Hill, SC 29730 www.3dsystems.com Register Statement 2025 by 3D Systems, Inc. All rights reserved. Specifications subject to © change without notice. 3D Systems and the 3D Systems logo are registered trademarks of 3D Systems, Inc.