Related Manuals for GeKaMac PowerPlus+ CUT 41i
Summary of Contents for GeKaMac PowerPlus+ CUT 41i
- Page 1 PowerPlus+ CUT 41i Users Manual Please Read and Understand This Manual Before Operating The Welding Machine www.gedikwelding.com...
- Page 2 This machine is for internal use only. It complies with the WEEE Directive. This machine has been designed in accordance with the EN 60974-1 and EN 60974-10 standards. The machine is safe when installation, operation, and maintenance are performed in accordance with the user manual and regulations.
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Page 3: Dear Customer
Production specification may change without advance notice. The model you purchase is: PowerPlus+ CUT 41i Please find corresponding models from the "Contents". Important: Please take special note of safety rules and operate as... -
Page 4: Safety Rules
Safety Rules “Danger” indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. “Warning!” indicates a possible hazardous situation which, if not avoided, could result in death or serious injury. The possible hazards are explained in the text. - Page 5 which is large enough to prevent you full area of physical contact with the work or ground. • Connect the primary input cable according to rules. Disconnect input power or stop machine before installing or maintenance. • If welding must be performed under electrically hazardous conditions as follow: in damp locations or wearing wet clothing;...
- Page 6 with suitable, non-flammable screening and/or warn them not to watch the arc nor expose themselves to the arc rays or to hot spatter or material. Fumes and gases can be dangerous • cutting may produce fumes and gases, breathing these fumes and gases can be hazardous to your health.
- Page 7 Apply correct fuses or circuit breakers. Do not oversize or bypass them. Cylinder can explode if damaged. • Pressure gas cylinders contain gas under high pressure. If damaged, a cylinder can explode. Since gas cylinders are normally part of the welding process, be sure to treat them carefully.
- Page 8 Moving parts can injure • Stay away from moving parts such as fans. • Stay away from pinch points such as drive rolls. • Keep all doors, panels, covers, and guards closed and securely in place. • Have only qualified persons remove doors, panels, covers, or guards for servicing and maintenance.
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Page 9: Table Of Contents
2-VERSIONS BRIEFS....................11 3-BEFORE COMMISSIONING................11 3-1 Utilization for intended purpose only............... 11 3-2 Machine installation rules..................12 3-3 Power source connection..................12 4-PowerPlus+ CUT 41i ..................13 4-1 System components...................13 4-2 Basic equipment....................13 4-3 Control panel....................... 14 4-4 Interface....................... 15 4-5 Installation......................16 4-6 Air requirements.................... -
Page 10: 1-General Remarks
1-GENERAL REMARKS This CUT series inverter air plasma cutter is kind of energy-saving metal cutting equipment with high efficiency and light weight, adopts single tube IGBT HF inverter and advanced control technology. Its advantages are fast speed, narrow & clean cut, small heat-affected zone, slightly deforming, material-saving, low cost, simple operation and so on. -
Page 11: Output Characteristics
Fig.1-2-1: Schematic diagram 1-3 Output characteristics Fig.1-3-1: Output characteristics 1-4 Duty cycle Duty cycle is percentage of 10 minutes that a machine can weld at rated load without overheating. If overheats, thermostat(s) will open, output stops. Wait for fifteen minutes for the machine to cool down. -
Page 12: Applications
Fig.1-4-1: Duty cycle 1-5 Applications It can cut stainless steel, carbon steel, alloy steel, aluminum, copper, nickel and titanium. The cutting machine is designed for the following recommend areas: -Maintenance and repair -Steel construction -Metal shop -Office furniture supplies -Daily civil occasions... -
Page 13: Warning Label
2-VERSIONS BRIEFS Cutting of special materials requires special cutting parameters. PowerPlus+ CUT 41i This series of cutting machine is small, light and portable. Adopt single tube IGBT HF inverter technology, can perform fast speed cutting with clean and almost vertical cutting edge. -
Page 14: Machine Installation Rules
use.Operate, inspect and maintain should follow all the instructions given in this manual. 3-2 Machine installation rules According to test, protection degree of this power source is IP23S. However, the internal key components must be protected from direct soaking. Warning! A machine that topples over or falls from its stand can cause injury. Place equipment on an even, firm floor in such a way that it stands firmly. -
Page 15: 4-Powerplus+ Cut 41I
4- PowerPlus+ CUT 41i 4-1 System components Fig. 4-1-1: System components 4-2 Basic equipment Only be equipped with the necessary accessories, can the power source operate well. The following is the needed accessories list. - Cutting machine - Ground cable... -
Page 16: Control Panel
4-3 Control panel The functions on the control panels are all arranged in a very logical way. Note! Some described parameters in this manual may be slightly different from the power source, some identification may be slightly different from power source identification, but the manner of working is the same. Warning! Operating the equipment incorrectly can cause serious injury and damage. -
Page 17: Interface
automatically. 4.2 step/4 step switch On 2 step mode, press torch trigger to start cut, release to stop, suit for short cut seam. On 4 step mode, can release torch trigger to perform cut after pressing torch trigger and starting arc, re-press and release torch trigger to stop cutting, suit for long cut seam. 5.Gas test/cut switch On gas test mode, check whether gas circuit is normal. -
Page 18: Installation
10cm. ● Power supply and cable requirement Please note the size of fuse and circuit breaker in the table below are for reference only. Model PowerPlus+ CUT 41i Power supply 1- phase AC220/230V, 50/60Hz Power grid Electricity grid min. - Page 19 Note! Cutting machine must be taken special design if it is powered by generator, Please contact with manufacturer if you have such needs. ● Connections of power cord and distribution box Warning! -Avoid hot-line work - Operating by professional electrician - Avoid connecting two power sources to one breaker - Please refer to Table 4-5-1 to check if standard of input voltage, breaker and input cable is suitable...
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Page 20: Air Requirements
Fig. 4-5-2: Installation for cutting 4-6 Air requirements ● Air supply requirements The maximum working pressure of the air compressor selected by the cutting machine should be 0.8Mpa, and the minimum It must be less than 0.6Mpa, and air flow >=250L/min. ●... -
Page 21: Technical Data
0.35MPa, cutting machine will stop working automatically, protection indicator lights up. Fig. 4-6-2: Protection of air pressure 4-7 Technical data Model PowerPlus+ CUT 41i Input Voltage/ Frequency 1-phase AC220/230V, 50/60Hz Rated input capacity (KVA) Rated input current (A) -
Page 22: Dimension
IP class IP23S Insulation grade Weight (Kg) Table 4-7-1: technical data 4-8 Dimension Fig. 4-8-1: Dimension Item Unit(mm) Unit(inches) length Width Height 11.8 Table. 4-8-1: Dimension... -
Page 23: Disassembly And Reassembly
4-9 Disassembly and reassembly Fig. 4-9-1: Disassemble and reassembly of unit... - Page 24 Item Stock no. Remark Toggle switch 745003-00034 Potentiometer 720031-00128 Quick socket 740002-00079 Torch connector 766001-01690 Control socket 740001-00214 Display board 220503-00126 Circuit breaker 745011-00068 746002-00025 Power transformer 220179-00616 Solenoid valve 752001-00037 Pressure-reducing valve 766003-02164 Rectifier bridge 735004-00007 Fuse 720022-00045 Aluminum electrolytic capacitor 722004-00105 Output reactor 763004-00159...
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Page 25: 5-Trouble Shooting
5-TROUBLE SHOOTING Warning! An electric shock can be fatal. Before doing any work on the machine: -Switch it off and unplug it from the mains -Put up a clearly legible and easy-to-understand warning sign to stop anybody inadvertently switching it on again -Check to make sure the electrically charged components (e.g.capacitors) have been discharged. - Page 26 1) The following devices may Circuit breaker be damaged: power IGBT tube, output diode, input 1) Check and replace switchboard trips rectifier bridge, thermistor, while in cutting electrolytic capacitor cutting 1) Potentiometer is broken 1) Check and replace current 2) Current sensor is damaged 2) Check and replace unstable 3) Bad connection of joints...
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Page 27: 6-Care And Maintenance
6-CARE AND MAINTENANCE Before open the machine Warning! An electric shock can be fatal. Before doing any work on the machine: -Switch it off and unplug it from the mains -Put up a clearly legible and easy-to-understand warning sign to stop anybody inadvertently switching it on again -Check to make sure the electrically charged components (e.g.capacitors) have been discharged. - Page 28 Gedik Welding Inc. Ankara Caddesi No: 306 Şeyhli 34906 Pendik - İstanbul / Turkey +90 216 378 50 00 • +90 216 378 20 44 www.gedikwelding.com...
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