Related Manuals for Kistler 4004A Series
Summary of Contents for Kistler 4004A Series
- Page 1 Instruction manual Miniature melt pressure sensor Type 4004A... 4004A012-058e-11.23...
- Page 3 Information in this document is subject to change without notice. Kistler reserves the right to change or improve its products and make changes in the content without obligation to notify any person or organization of such changes or improvements.
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Page 4: Table Of Contents
Miniature melt pressure sensor Type 4004A... Content Introduction ..........................3 Tips for using the operating instructions ................4 Important notes ...........................5 For your security .........................5 For transportation, storage and handling ................6 On electromagnetic compatibility ..................6 Disposal instructions for electronic devices ...............6 Installation of the sensor......................7 General information ......................7 Accessories ........................7... -
Page 5: Introduction
Please read through this manual thoroughly to enable you to fully exploit the various features of your product. To the extent permitted by law Kistler accepts no liability if this instruction manual is not followed or products other than those listed under Accessories are used. -
Page 6: Tips For Using The Operating Instructions
Please keep these operating instructions in a safe place where they are available at all times. If you lose the manual, contact your Kistler customer service center and request a replacement. All information and instructions in this manual are subject to change at any time and without notice in line with tech- nical progress. -
Page 7: Important Notes
Important notes 2. Important notes Please be sure to observe the following instructions. Observing them will ensure your personal safety when working with the miniature melt pressure sensor and guar- antee long, trouble-free operation. 2.1 For your security This sensor is built and tested in accordance with Directive 2014/30/EU CE. -
Page 8: For Transportation, Storage And Handling
Kistler Instrument sales office for return instructions. Please contact your Kistler Sales Center if you have any questions about disposal. Contact addresses and further information can be found at www.kistler.com... -
Page 9: Installation Of The Sensor
Installation of the sensor 3. Installation of the sensor 3.1 General information To ensure that the sensors function properly, it is essen- tial that you follow the instructions in the operating instruc- tions and adhere to their guidelines. A poor sensor mounting hole can result in large zero point shifts, changes in sensitivity or, in extreme cases, destruction of the sensor. - Page 10 Miniature melt pressure sensor Type 4004A... ƒ Extension cable between sensor and signal converter, cable length 1m / 2m / 5m Order number: 4785A41-1.00 / 2.00 / 5.00 Assembly aids ƒ Torque wrench 1300A4004 ƒ Jaw insert for torque wrench 1300A4004SW7 ƒ...
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Page 11: Installation And Positioning Of The Electrode
ƒ Behavior of the melt during closing and opening of the needles ƒ Cascade connection ƒ Compensation of pressure differences when circum- stances change If you have any questions about positioning, please do not hesitate to contact your local Kistler representative. 4004A_012-058e-11.23 Page 9... -
Page 12: Production Of The Measuring Hole
Miniature melt pressure sensor Type 4004A... 3.4 Production of the measuring hole 3.4.1 Important dimensions of the measuring hole Thread too long: Sensor cannot seal properly Thread too short: Strength not given to be able to operate sensor up to the maximum pressure range. - Page 13 Installation of the sensor Step 2 Bore 3.05mm with limit plug gauge, check thread with thread gauge. Step 3 Coat the thread and sealing surface of the sensor with a little copper paste, Molykote or high-temperature grease. Step 4 Screw the sensor into the hole by hand. When screwing in the sensor, ensure that it moves smoothly until the sealing surfaces meet.
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Page 14: Signal Converter
Miniature melt pressure sensor Type 4004A... 4. Signal converter The signal converter has a maximum operating tempera- ture of 75 °C. The installation location should therefore be selected in such a way that the signal converter cannot overheat. 4.1 Electrical connections Signal converter output Signal Cable color Exct GND (-) -
Page 15: Taring The Pressure Outlets
Signal converter 4.2 Taring the pressure outlets The 4004 is equipped with an automatic tare function. This performs a tare every time the sensor is deener- gized after the electronics have booted up (approx. 30 seconds). The currently measured pressure is thus set to 0 bar. -
Page 16: Operation
4193Q03. As a result, a new seal Mat. No. 55189010 must be inserted. We recom- mend having the seal fitted by a Kistler repair center in order to guarantee its correct fit and tested tightness. Page 14... -
Page 17: Replacement Of A Sensor Type 4004
Operation 5.3 Replacement of a sensor Type 4004... The sensors of Type 4004... electrodes can only be replaced as a whole (sensor with signal converter). Using a sensor on a signal converter that does not have the same serial number leads to considerable measurement inaccuracy.führt zu erheblichen Messungenauigkeit.
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