Atlas Copco ES 6v Instruction Book
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Atlas Copco ES 6v Instruction Book

Atlas Copco ES 6v Instruction Book

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Atlas Copco
Control Solutions
ES 6v
Instruction Book
6996 0228 10
Issue B

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Summary of Contents for Atlas Copco ES 6v

  • Page 1 Atlas Copco Control Solutions ES 6v Instruction Book 6996 0228 10 Issue B...
  • Page 3 Atlas Copco Control solutions ES 6v Instruction book Original instructions Copyright notice Any unauthorized use or copying of the contents or any part thereof is prohibited. This applies in particular to trademarks, model denominations, part numbers and drawings. This instruction book is valid for CE as well as non-CE labelled machines. It meets the requirements for instructions specified by the applicable European directives as identified in the Declaration of Conformity.

  • Page 4: Table Of Contents

    Instruction book Table of contents Safety precautions ......................6 Safety icons ............................6 Safety precautions during installation....................6 Safety precautions during operation ....................6 Safety precautions during maintenance or repair ................7 General description ......................9 Introduction ............................9 Single point pressure measurement ....................11 Equal wear sequence mode ......................
  • Page 5 Instruction book 4.12 Access level ............................ 38 4.13 Menu settings ..........................39 4.14 Week timer menu ..........................46 4.15 Service menu........................... 56 4.16 User password menu ........................60 4.17 Information menu ........................... 61 Configuration and start-up ................... 63 System configuration ........................63 Start-up............................

  • Page 6: Safety Precautions

    Instruction book Safety precautions Safety icons Explanation Danger for life Warning Important note Safety precautions during installation Place the device where the ambient air is cool and as clean as possible. Consult section Reference conditions and limitations. During installation or any other intervention on one of the connected machines, the machines must be stopped, de-energized and the isolating switch opened and locked before any maintenance or repair.

  • Page 7: Safety Precautions During Maintenance Or Repair

    Instruction book 2. Never operate the device in the presence of flammable or toxic fumes, vapours or particles. 3. Never operate the device below or in excess of its limit ratings. 4. Do not operate the device when there are flammable or toxic fumes, vapors or particles. 5.
  • Page 8 Instruction book Units and/or used parts should be disposed of in an environmentally friendly and safe manner and in line with the local recommendations and legislation. 6996 0228 10...

  • Page 9: General Description

    Description ES 6v, general view The ES 6v is a stand-alone central control system that regulates the net pressure within programmable limits by starting and stopping or controlling the speed of the connected vacuum pumps according to a programmed algorithm (see section Equal wear sequence mode).
  • Page 10 Instruction book Elektronikon controller (Mk5) Elektronikon Graphic controller (Mk5) Elektronikon Graphic Plus controller (Mk5) 6996 0228 10...

  • Page 11: Single Point Pressure Measurement

    Description The ES 6v measures the net pressure by means of a pressure sensor (P), connected to the I/O 2 module in the ES 6v cubicle. The ES 6v controls the vacuum pumps in the network in order to keep the pressure within the limits of the programmed pressure band.

  • Page 12: Matching Flow Fluctuations With Variable Speed Driven Vacuum Pump(S)

    The vacuum pump is shut down • Its emergency stop button is pressed • There is no communication with the ES 6v. • Equal wear Within the group of vacuum pumps that have the same priority, the available vacuum pump with the least running hours will be started first, vacuum pump with the most running hours will be stopped first.

  • Page 13: Installation

    Instruction book Installation Dimension drawing Dimensions 99,5 5(4x) 5,1(6x) R4(2x) 5,1(3x) 3,5(4x) 27,5(2x) 22,5 (210) (400) VIEW B 6,5(10x) 16,5(3x) 12,5 - PART 8 & 9 ON INSIDE OF CUBICLE DOOR. Parts List Partnumber Name Comments 1089068620 CUBICLE 0090140002 MOUNTING RAIL L=230 0090140002 MOUNTING RAIL...

  • Page 14: Installation Instructions

    Instruction book Installation instructions Procedure Fix the ES 6v to a wall (e.g. in the vacuum pump room), taking into account the following maximum • cable lengths: 250 m (820 ft) for a CAN network 500 m (1640 ft) if a repeater is installed, 970 m (3180 ft) if two •...

  • Page 15: Connection Methods

    Connecting Atlas Copco vacuum pumps equipped with Elektronikon® MK5 regulators The simplest way to connect these machines to the ES 6v is via the CAN network. A single machine can be connected directly to the ES 6v or multiple machines can be linked together and then connected, as shown below:...

  • Page 16: Can Connections

    Local Area Network (LAN) CAN connections CAN addresses The ES 6v can be connected through a LAN (CAN technology). The connection point on the ES 6v is labelled LAN. For connections that are connected over LAN, appropriate CAN addresses must be used.
  • Page 17 Instruction book CAN address The ES 6v requires a CAN address between 1 and 30. By default, the CAN address of the ES 6v is 31. After the download the CAN address has to be changed manually. Principally every available CAN address can be used, but the preferred CAN address is 30.

  • Page 18: Hard-Wired Connections

    Description Stop the vacuum pumps and switch off the power during the connecting process. On the ES 6v, digital input and 1 relay outputs are provided for each connection channel. Required inputs: Vacuum pump tripped or not tripped (e.g. motor overload relay or local emergency stop button) Provided outputs: Contact to control the start/stop condition through the ES 6v.

  • Page 19: Controller Details

    To go to previous screen or to end the current action. Scroll keys Keys to scroll through the menu. Stop button Button to stop the ES 6v. LED (7) goes out. Start button Button to start the ES 6v. LED (7) lights up indicating that the ES 6v is operative.

  • Page 20: Icons Used

    Icons used Status icons Name Icon Description Stopped / Running When the ES 6v is controlling the connected units, the icon is rotating. The ES 6v is stopped. Automatic restart Automatic restart after voltage failure is active Week Timer Week timer is active...
  • Page 21 Instruction book Frequency converter driven vacuum pump System icons Icon Description Failure expansion module Network General alarm Regulation General Access key / User password Menu icons Icon Description ES Commands icon Chart icon Service Alarms (Warnings, shutdowns) Week Timer Info Counters Setpoint 6996 0228 10...

  • Page 22: Main Screen

    When the voltage is switched on, the main screen is shown automatically. The main screen layout depends on the preference of the user. There are 5 possibilities: ES main screen This is the basic display mode for the ES 6v. Typical view of the ES main screen 6996 0228 10...
  • Page 23 Select the layout required and press the Enter key. The corresponding icon of the selected main screen is shown at the far right of the control icons line (line (2) in below image). Detailed description Example of the ES 6v main screen display (typical) 6996 0228 10...
  • Page 24 If the ES 6v is stopped, is shown. The ES Commands icon • is a short-cut that allows to start and stop the ES 6v, see also section commands. The regulation icon • is a short-cut to the pressure settings, see also section Setpoint menu.

  • Page 25: Commands

    Scroll keys Menu icon, ES commands Function To start and stop the ES 6v. The menu is also used to reset the ES 6v. Procedure Starting from the main screen, use the scroll keys to select the ES Commands icon:...

  • Page 26: Calling Up Menus

    Next, press the enter key. Following screen appears: After selecting the required item, press the Enter key on the controller to confirm your selection. The Reset command is used to reset the ES 6v after a failure. Calling up menus...

  • Page 27: Menu

    Instruction book To display the Menu screen, select the Menu button, using the Scroll keys and press the Enter key. Following screen appears: Menu screen Text on image Menu ES Regulation The screen shows a number of icons (see section Icons used).
  • Page 28 Following screen appears: Text on image Master The screen shows a list of all machines in the network, i.e. one master (the ES 6v) and up to six slaves. If changes are required Scroll to master-- > following screen appears...
  • Page 29 Instruction book Text on image Master General Using the scroll keys, also other items become visible: Text on image Master Pressure Band 2 High As displayed Pressure Band 2 Low As displayed Pressure Band In Use Pressure Band 1 or 2 Digital Pressure Band Selection Can be On or Off.

  • Page 30: Inputs Menu

    Instruction book Inputs menu Control panel Control panel Enter key Escape key Scroll keys Menu icon, Inputs Function To call up information regarding the actually measured data and the status of some inputs such as the emergency stop switch. Procedure Starting from the Menu screen (see section Calling up menus), Using the Scroll keys, move the cursor to the Inputs icon (see above, section Menu icon).
  • Page 31 Instruction book Text on image Inputs Net Pressure Net Pressure 2 Emergency Stop Contact Run Modify The screen shows a list of all inputs with their corresponding icons and readings. If an input is in warning or shutdown, the original icon is replaced by the warning or shutdown icon respectively. If changes are required: Select the Modify button (light grey background) and press the Enter key on the controller.
  • Page 32 Instruction book Select Yes to remove or select No to quit the current screen without changes. If a user wants to change the chart input, follow the steps below: Click the Modify button and remove the current input as described above. •...

  • Page 33: Outputs Menu

    Instruction book Outputs menu Control panel Control panel Enter key Escape key Scroll keys Menu icon, Outputs Function To call up information regarding the actual status of certain outputs. If an output is in warning or shutdown, the original icon is replaced by the warning or shutdown icon respectively.

  • Page 34: Counters

    Scroll keys Menu icon, Counters Function To call up: The running hours per ID • The number of hours that the ES 6v has been powered • The ES 6v running hours • Procedure Starting from the Menu screen (see section...

  • Page 35: Setpoint Menu

    Instruction book Text on image Counters Running Hours Module Hours 4.10 Setpoint menu Control panel Control panel Enter key Escape key Scroll keys Menu icon, Setpoint Function If desired, the operator can program two pressure bands: (Pressure Band 1 High/Low and Pressure Band 2 High/Low).
  • Page 36 Instruction book Procedure Starting from the Menu screen (see section Calling up menus), Press the Enter key (the Setpoint icon (see above, section menu icon) is selected by • default). Following screen appears: And by using the scroll keys: Text on image ES Regulation Pressure Band 1 High Pressure Band 1 Low...

  • Page 37: Event History Menu

    Instruction book Text on figure ES Regulation Pressure Band 1 High Modify The upper and lower limit of the setting is shown in grey, the actual setting is shown in black. Use • the ↑ or ↓ key of the Scroll keys to modify the settings as required and press the Enter key to accept.

  • Page 38: Access Level

    Instruction book Function To call up the last shutdown and last emergency stop data. Procedure Starting from the Menu screen (see section Calling up menus), Using the Scroll keys, move the cursor to the Event History icon (see above, section Menu icon) •...

  • Page 39: Menu Settings

    Instruction book Procedure Starting from the Menu screen (see section Calling up menus), Using the Scroll keys, move the cursor to the Access Level icon (see above, section Menu icon), (the • second icon from right in the bottom row) and press the Enter key to enter the user level. To enter the next level, a code can be required.
  • Page 40 Instruction book Menu icon, Settings Function To display and modify a number of settings (e.g. Time, Date, Date format, Language, units ...), to control the Automatic Restart after Voltage Failure function, to enter a code to change certain parameters and to change and modify the network settings.
  • Page 41 • pumps and give each pump a CAN-address according to their pump number. E.g. pump 1 = CAN- address 1. In case of an ES 6v, it is recommended to give the Master (Graphic+) a CAN-address higher than 6. To assign and activate communication over CAN, for each Mk5 controller go to...
  • Page 42 Instruction book Text on image CAN Address PC tools channel ES channel When the CAN status is On, turn it off to change the CAN Address settings. When the status is Off, press the Enter key on the controller to modify the CAN address. Use the scroll buttons to select the Can Address line in the list.
  • Page 43 Instruction book Text on image General Language in Use Time Date Date Format The user can choose at least from 3 languages in the language list, e.g. English, Dutch, French: Text on image Language in Use English Dutch French Press Enter to confirm or press the Escape key to leave the screen without changes. •...
  • Page 44 Menu icon: Function: The ES 6v controller has a built-in function to automatically restart when voltage is restored after voltage failure. This function is standard deactivated when leaving the factory, and can only be modified after entering a password. Please consult Atlas Copco to activate this function.
  • Page 45 The Restart time is the time delay between the moment the power is restored and the moment the controller resumes controlling. The minimum delay is 0 s, the maximum is 3600 s. For the ES 6v this delay should be on 0...

  • Page 46: Week Timer Menu

    A week cycle is a sequence of 10 weeks. For each week in the cycle, one of the four programmed week schemes can be chosen. If the week timer of the ES 6v is active, the timer settings of the slave units are overruled 6996 0228 10...
  • Page 47 Instruction book Procedure Starting from the Menu screen (see section Calling up menus), Using the Scroll keys, move the cursor to the Week Timer icon (see above, section Menu icon). • Press the Enter key. Following screen appears: • Text on image Week Timer Week Action Schemes Week Cycle...
  • Page 48 Instruction book A weekly list is shown. Monday is automatically selected and highlighted. Press the Enter key • on the controller to set an action for this day. Text on image Week Action Scheme 1 Monday Tuesday Wednesday Thursday Friday Saturday Sunday A new window opens.
  • Page 49 Instruction book Text on image Monday Actions Remove Start Stop Pressure Setpoint 1 Modify A new window opens. The action is now visible in the first day of the week. • Text on image Monday Start Save Modify To adjust the time, use the Scroll keys on the controller and press the Enter key to confirm. •...
  • Page 50 Instruction book Monday Start Save Modify A pop-up window opens. Use the ↑ or ↓ key of Scroll keys to modify the values of the hours. Use the • ← or → Scroll keys to modify the minutes. Text on image Monday Time Save...
  • Page 51 Instruction book Text on image Monday Start Save Modify A new pop-up window opens. Use the Scroll keys on the controller to select the correct actions. • Press the Enter key to confirm. Text on image Monday Are you sure? Save Modify Press the Escape key to leave this window.
  • Page 52 Instruction book Text on image Week Action Scheme 1 Monday - Start Tuesday Wednesday Thursday Friday Saturday Sunday Press the Escape key on the controller to leave this screen. Programming the week cycle A week cycle is a sequence of 10 weeks. For each week in the cycle, one of the four programmed week schemes can be chosen.
  • Page 53 Instruction book Text on image Week Cycle Week 1 Week 2 Week 3 Week 4 Modify Press twice the Enter key on the controller to modify the first week. A new window opens. Select the action, example: Week Action Scheme 1 •...
  • Page 54 Instruction book Text on image Week Timer Week Action Schemes Week Cycle Status Week Timer Inactive Remaining Running Time A new window opens. Select Week 1 to set the Week Timer active. • Text on image Week Timer Week Week Timer Inactive Week 1 Press the Escape key on the controller to leave this window.
  • Page 55 Instruction book Text on image Week Timer Week Action Schemes Week Cycle Status Remaining Running Time This timer is used when the week timer is set and for certain reasons the vacuum pump must continue working for example 1 hour. It can be set in this screen. This timer is prior to the Week Timer action. Text on image Week Timer Week action schemes...

  • Page 56: Service Menu

    Menu icon, Service Function As such, the ES 6v doesn't need any specific maintenance. Nevertheless, the Service menu feature can be used to follow up common components of the installation that not have their own controller, e.g. a common filter. Service messages will than be based on the running hours of the ES 6v controller.
  • Page 57 Instruction book Text on figure Service Overview Service plan Next service History Scroll through the items to select the desired item and press the Enter key to see the details as • explained below. Overview Text on figure Overview Running Hours (green) Real Time hours (blue) Reset Example for service level (A):...
  • Page 58 Instruction book Service plans A number of service operations are grouped (called Level A, Level B, etc...). Each level stands for a number of service actions to be carried out at the time intervals programmed in the Elektronikon controller. When a service plan interval is reached, a message will appear on the screen. After carrying out the service actions related to the indicated levels, the timers must be reset.
  • Page 59 Instruction book Modify the value as required using the ↑ or ↓ scroll key and press the Enter key to confirm. Note: Running hours can be modified in steps of 100 hours, real time hours can be modified in steps of 1 hour.

  • Page 60: User Password Menu

    Instruction book 4.16 User password menu Control panel Control panel Enter key Escape key Scroll keys Menu icon, User Password Function If the password option is activated, it is impossible for not authorized persons to modify any setting. Procedure Starting from the Menu screen (see section Calling up menus), Using the Scroll keys, move the cursor to the Password icon (see above, section Menu icon), i.e.

  • Page 61: Information Menu

    Instruction book Text on image User Password Not Activated Activate Select the Activate button using the Scroll keys and press the Enter key. A new screen appears: • Next, enter the password as required. A confirmation window opens. Re-enter the password and press the Enter key to confirm.
  • Page 62 Instruction book Function The information display shows basically an URL (www.atlascopco.com). Also a number of other parameters is visible in this menu. See below. Procedure Starting from the Menu screen (see section Calling up menus), Using the Scroll keys, move the cursor to the Information icon (see above, section Menu icon) •...

  • Page 63: Configuration And Start-Up

    After all physical connections are made, a number of selections still has to be made in order to perform a system setup. This can be done via the ES 6v display or via special software, available to the Aftermarket organization.
  • Page 64 Master Status must be On Number of pumps between 1 and 6 Modify Enter the number of pumps connected to the ES 6v. • Enter the pressure band settings. • Enter which is the pressure band in use. • Digital Pressure Band Selection: when "On", it allows to switch Pressure band by means of a •...
  • Page 65 Instruction book Text on image ES regulation Pressure Band 2 High as displayed Pressure Band 2 Low as displayed Pressure Band in Use as displayed Digital Pressure Band Selection as displayed Modify • Minimum Time in High Speed Zone, Minimum Time in Low Speed Zone, Start/Load Time and Unload/Load Time can be found: MENU ES(i) MASTER PUMPS TIMERS The ES(i) uses the equal wear algorithm to balance the running hours between the pumps.
  • Page 66 Instruction book Text on image Pumps Timers Count after every action and, if after this timer no actions occur, the ES(i) will perform a forced action, thus stopping a running machine in favour of a machine with less running hours Start/Load Time Time between two starts - load requests.
  • Page 67 Instruction book Modify General Algorithm System Forced Function When On, allows to force a pump start to prevent a certain pump in the system would remain inactive for long time. Slave settings • For each slave, following settings are to be checked: Text on image Priority Scheme 1 Priority...
  • Page 68 Instruction book Text on image Timers Start/Load Reaction Time Maximum time for the pump to reply to a Start/ Load command. Load Reaction Time Maximum time for the pump to reply to a Load command. Unload Reaction Time Maximum Time for the pump to reply to an Unload command.

  • Page 69: Start-Up

    Start-up Preparations for initial start-up Stick labels near the control panels of the pump s connected to the ES 6v as well as on an • obvious place inside these pump s, warning the operator that the pump is remotely started and stopped by a remote controller.

  • Page 70: Declaration Of Conformity

    Instruction book Declaration of conformity Typical example of a Declaration of Conformity document (1): Contact address: Atlas Copco Airpower n.v. P.O. Box 100 B-2610 Wilrijk (Antwerp) Belgium 6996 0228 10...
  • Page 71 Instruction book Notes : 6996 0228 10...
  • Page 72 We make performance stand the test of time. This is what we call - Sustainable Productivity Atlas Copco AB (publ) SE-105 23 Stockholm, Sweden Phone: +46 8 743 80 00 Reg. no: 556014-2720 www.atlascopco.com...

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