Atlas Copco FlexCarrier 6 slot Product Instructions

Control and drive unit

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Printed Matter No. 9839 0367 01

Publication Date 2021-01-21

Valid from Serial No. A0750001

Valid to Serial No. A3379999

FlexCarrier 6 Slot

Read all safety warnings and instructions

Failure to follow the safety warnings and instructions may result in

electric shock, fire and/or serious injury.

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FlexCarrier 6 slot

8436150006

WARNING

Control and drive unit

Product Instructions

Table of Contents

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Summary of Contents for Atlas Copco FlexCarrier 6 slot

Page 1 FlexCarrier 6 slot Printed Matter No. 9839 0367 01 Control and drive unit Publication Date 2021-01-21 Valid from Serial No. A0750001 Product Instructions Valid to Serial No. A3379999 FlexCarrier 6 Slot 8436150006 WARNING Read all safety warnings and instructions Failure to follow the safety warnings and instructions may result in electric shock, fire and/or serious injury.
Page 2: Table Of Contents
Route and install power- and control cables to FlexCarrier.... 20 Operation ....................... 22 Ergonomic Guidelines.................. 22 Service ........................ 23 Preventing ESD Problems ................ 23 Maintenance Instructions................ 23 Service Recommendations.............. 23 Recycling ....................... 24 Environmental Regulations................ 24 Recycling information .................. 24 © Atlas Copco Industrial Technique AB - 9839 0367 01...
Page 3: Product Information
■ Damage to parts that occurs as a result of inadequate maintenance or performed by parties other than Atlas Copco or their Certified Service Partners during the warranty period is not covered by the warranty. ■ To avoid damage or destruction of tool parts, service the tool according to the recommended mainte- nance schedules and follow the correct instructions.
Page 4: Safety Data Sheets Msds/Sds
For further Technical Information, please contact your local Atlas Copco representative. Safety Data Sheets MSDS/SDS The Safety Data Sheets describe the chemical products sold by Atlas Copco. Please consult the Atlas Copco website for more information www.atlascopco.com/sds. Signs and Stickers The product is fitted with signs and stickers containing important information about personal safety and product maintenance.
Page 5: Technical Product Data
Temporary overvoltages occurring on the mains supply ■ Pollution degree 2 ■ Ingress protection rating: IP54 Technical Product Data Technical Product Data can be found on either ServAid, or the Atlas Copco website. Please visit: https://servaid.atlascopco.com or www.atlascopco.com. Accessories Optional Accessories...
Page 6 Article number Remark FlexCarrier size 0.22 m Power Cable 4222 1946 11 PF6 Flex RE 0.22m 3 slot 0.365 m Power Cable 4222 1946 12 PF6 Flex RE 6 slot 0.365m © Atlas Copco Industrial Technique AB - 9839 0367 01...
Page 7 PF6 Flex 1 m Control Cable 4222 2062 12 PF6 Flex 2 m Control Cable 4222 2062 13 PF6 Flex 3 m Control Cable 4222 2062 15 PF6 Flex 5 m © Atlas Copco Industrial Technique AB - 9839 0367 01...
Page 8: Bypass Plug
The e-stop entry plug is used in the first FlexCarrier in an e-stop chain. It has four connectors for the e- stop button and two connectors for the reset button The reset button circuit is normally closed, when the e-stop button is pressed the reset circuit opens. Wiring © Atlas Copco Industrial Technique AB - 9839 0367 01...
Page 9: 24 Vdc Connector
If an external safety PLC will control the e-stop, an ASM plug is used in the first FlexCarrier in the e-stop chain. The safety PLC is connected to a PROFINET fieldbus module on the FlexController First FlexCarrier Safety PLC E-stop ASM plug PROFINET fieldbus © Atlas Copco Industrial Technique AB - 9839 0367 01...
Page 10: E-Stop Configuration Plug
If the product is not working properly, take it out of service and inspect it. If no detailed information about preventive maintenance is included, follow these general guidelines: ■ Replace any defective or worn parts © Atlas Copco Industrial Technique AB - 9839 0367 01...
Page 11: Installation
The FlexSystem should not be exposed to excessive amount of vibrations. The vibration should be less than 10 g (98 m/s ) and between 1000 to 2000 Hz. Screw: M6, Torque: 9.8 Nm Distances between FlexSystem parts for minimal footprint (with FlexFan) © Atlas Copco Industrial Technique AB - 9839 0367 01...
Page 12 Installation FlexCarrier 6 slot Distances between FlexSystem parts for minimal footprint (without FlexFan) © Atlas Copco Industrial Technique AB - 9839 0367 01...
Page 14: Cable Planning
Recommended cables for general positioning [Page 16] Recommended cables for minimum footprint For information of dimensions for minimal footprint installation, see Mounting FlexSystem [Page 11]. Power cables To connect a FlexCarrier to MSB, use the power cable: © Atlas Copco Industrial Technique AB - 9839 0367 01...
Page 15 PF6 Flex SE 1 m To connect a FlexCarrier to a 3 slot FlexCarrier, use these power cables: To connect a FlexCarrier to a 6 slot FlexCarrier, use these power cables: © Atlas Copco Industrial Technique AB - 9839 0367 01...
Page 16 Control Cable 4222 2062 03 PF6 Flex 0.82 m Recommended cables for general positioning FlexCarriers can be positioned freely, with more spacing or with FlexCarriers not placed in the same plane. © Atlas Copco Industrial Technique AB - 9839 0367 01...
Page 17 4222 1948 03 PF6 Flex SE 3 m Power Cable 4222 1948 05 PF6 Flex SE 5 m 10 m Power Cable 4222 1948 10 PF6 Flex SE 10 m Control cables © Atlas Copco Industrial Technique AB - 9839 0367 01...
Page 18: Installation Instructions
Emergency stop (e-stop) configuration plug: ■ Option 1; E-stop entry plug ■ Option 2; Bypass plug ■ Option 3; Advanced Security Module (ASM) plug 24 VDC IN (Max 8 A) For (CPU) backup supply. © Atlas Copco Industrial Technique AB - 9839 0367 01...
Page 19: Install First Flexcarrier
Make sure the cables are not pinched or damaged when the cover is put back on. Do not route the cables so they block the LED light guide in the cover. © Atlas Copco Industrial Technique AB - 9839 0367 01...
Page 20: Route And Install Power- And Control Cables To Flexcarrier
WARNING It is dangerous to use systems, cables or units that are not in good condition or not connected accord- ing to electrical regulations and system requirements, whether manufactured by Atlas Copco or third party. © Atlas Copco Industrial Technique AB - 9839 0367 01...
Page 21 WARNING Risk of Injury When Handling Power Cable Latch Fingers can be injured. Open and close the latch with care. ► Install control cables. © Atlas Copco Industrial Technique AB - 9839 0367 01...
Page 22: Operation
■ In dusty environments, use a dust extraction system or wear a mouth protection mask. © Atlas Copco Industrial Technique AB - 9839 0367 01...
Page 23: Service
If the product is not working properly, take it out of service and inspect it. If no detailed information about preventive maintenance is included, follow these general guidelines: ■ Replace any defective or worn parts © Atlas Copco Industrial Technique AB - 9839 0367 01...
Page 24: Recycling
When a product has served its purpose it has to be recycled properly. Dismantle the product and recycle the components in accordance with local legislation. Batteries shall be taken care of by your national battery recovery organization. Recycling information Part Recycle as FlexCarrier 6 slot WEEE © Atlas Copco Industrial Technique AB - 9839 0367 01...
Page 28 Original instructions © Copyright 2021, Atlas Copco Industrial Technique AB. All rights reserved. Any unauthorized use or copying of the contents or part thereof is prohibited. Atlas Copco Industrial This applies in particular to trademarks, model denominations, part numbers Technique AB and drawings.

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