Atlas Copco Power Focus 6000 LV Instructions Manual

Atlas Copco Power Focus 6000 LV Instructions Manual

Control and drive unit

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Printed Matter No. 9839 1081 01
Publication Date 2019-08-26
Valid from Serial No. A0450001
Power Focus 6000 LV
Read all safety warnings and instructions
Failure to follow the safety warnings and instructions may result in
electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference
Power Focus 6000 LV
8436180011
WARNING
Control and drive unit
Product Instructions

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Summary of Contents for Atlas Copco Power Focus 6000 LV

  • Page 1 Power Focus 6000 LV Printed Matter No. 9839 1081 01 Control and drive unit Publication Date 2019-08-26 Valid from Serial No. A0450001 Product Instructions Power Focus 6000 LV 8436180011 WARNING Read all safety warnings and instructions Failure to follow the safety warnings and instructions may result in electric shock, fire and/or serious injury.
  • Page 2: Table Of Contents

    Service ........................ 18 Preventing ESD problems ................ 18 Maintenance Instructions................ 18 Service recommendations .............. 18 Replacing the clock and calendar battery.......... 18 Base board fuse.................... 18 Wiring .................... 18 Repair Instructions.................. 19 Wiring .................... 19 Recycling ....................... 20 Environmental Regulations................ 20 © Atlas Copco Industrial Technique AB - 9839 1081 01...
  • Page 3 Recycling information .................. 20 © Atlas Copco Industrial Technique AB - 9839 1081 01...
  • Page 4: Product Information

    ■ Damage to parts that occurs as a result of inadequate maintenance or performed by parties other than Atlas Copco or their Certified Service Partners during the warranty period is not covered by the warranty. ■ To avoid damage or destruction of tool parts, service the tool according to the recommended mainte- nance schedules and follow the correct instructions.
  • Page 5: Servaid

    For further Technical Information, please contact your local Atlas Copco representative. Safety Data Sheets MSDS/SDS The Safety Data Sheets describe the chemical products sold by Atlas Copco. Please consult the Atlas Copco website for more information www.atlascopco.com/sds. Country of Origin For the Country of Origin, please refer to the information on the product label.
  • Page 6: Power

    If you are running the Power Focus 6000 LV as a stand-alone unit and trigger the tools manually (random) it is normally possible to connect up to three Power Focus 6000 LV units to one power drop. If you are synchronising the spindles you will need one drop for each Power Focus 6000 LV unit.
  • Page 7: Technical Product Data

    If you are running the Power Focus 6000 LV as a stand-alone unit and trigger the tools manually (random) it is normally possible to connect up to three Power Focus 6000 LV units to one power drop. If you are synchronising the spindles you will need one drop for each Power Focus 6000 LV unit.
  • Page 8: Installation

    Installation Power Focus 6000 LV Installation Installation Requirements Installation checklist This Power Focus 6000 LV is a control and monitoring unit for electric assembly tools. The system consists of: ■ a Power Focus 6000 LV ■ an IAM, Intelligent Application Module, containing software and configurations ■...
  • Page 9: Installation Instructions

    The switch for remote start is found on the connector board located behind the front access door. Whenever enabling remote start you must for safety reasons implement an emergency stop solution. For more information about emergency stop, see Emergency stop in Power Focus 6000 LV. © Atlas Copco Industrial Technique AB - 9839 1081 01...
  • Page 10: Emergency Stop In Power Focus 6000

    Emergency stop in Power Focus 6000 The Power Focus 6000 LV is equipped with an infrastructure needed to create an emergency stop func- tion with redundant breaking according to EN ISO 13849-1 category 3 PL d. The emergency stop function must be used when using remote start functionality.
  • Page 11 The PIN configuration differs depending on the location of the controller in the EM stop chain. First controller with an EM Stop button connected EM Stop button connector: Phoenix, 6-pin Headers 3.5mm pitch © Atlas Copco Industrial Technique AB - 9839 1081 01...
  • Page 12 Do not use Do not use Do not use Do not use Do not use Do not use Last controller EM Stop IO-cable connector: Molex Micro-Fit, 5-pin Use the following pin configuration: © Atlas Copco Industrial Technique AB - 9839 1081 01...
  • Page 13 Emergency stop in Power Focus 6000 The Power Focus 6000 LV is equipped with an infrastructure needed to create an emergency stop func- tion with redundant breaking according to EN ISO 13849-1 category 3 PL d. The emergency stop function must be used when using remote start functionality.
  • Page 14 See pin 9 Single controller without EM Stop button WARNING Remote start switch must be set to OFF for this configuration Connector: Phoenix, 6-pin Headers 3.5mm pitch Use the following pin configuration: © Atlas Copco Industrial Technique AB - 9839 1081 01...
  • Page 15 8 See pin 7 Do not use Do not use Controllers between first and last EM Stop IO-cable connector: Molex Micro-Fit, 5-pin Remove plug or use the following pin configuration: © Atlas Copco Industrial Technique AB - 9839 1081 01...
  • Page 16 Do not use Do not use Connect a jumper between pin 9 and pin 10 See pin 9 Resetting emergency stop Resetting an activated emergency stop is done by the software. © Atlas Copco Industrial Technique AB - 9839 1081 01...
  • Page 17: Operation

    Adapt the torque setting to the operator's strength and posture and use a torque arm or reaction bar if the torque is too high. ■ Use dust extraction system or mouth protection mask in dusty environments. © Atlas Copco Industrial Technique AB - 9839 1081 01...
  • Page 18: Service

    If it is necessary to change the plug on the mains cable, use the following wiring guide: Color Input Brown or black Live Blue Neutral Green and yellow Protective ground © Atlas Copco Industrial Technique AB - 9839 1081 01...
  • Page 19: Repair Instructions

    Before you open a Power Focus unit make sure that the power cable is unplugged. Warning! If the power supply cable needs to be replaced, only use an Atlas Copco original replacement cord. Use of another cable may result in dangerous situations.
  • Page 20: Recycling

    Batteries shall be taken care of by your national battery recovery organization. Recycling information Number Part Recycle as Screws Steel Washer Steel Chassis lid Aluminum TPLC board WEEE Shield plate Aluminum Zinc USB Memory module, TPLC WEEE © Atlas Copco Industrial Technique AB - 9839 1081 01...
  • Page 21 Aluminum Cable cover Steel Screws Steel Connector cover Aluminum Screws Steel Overlay WEEE Logo plate Aluminum Front Aluminum IT Board WEEE Front lid Aluminum Radio cover Screws Steel Screws Steel © Atlas Copco Industrial Technique AB - 9839 1081 01...
  • Page 24 Original instructions Atlas Copco Industrial © Copyright 2019, Atlas Copco Industrial Technique AB. All rights reserved. Any Technique AB unauthorized use or copying of the contents or part thereof is prohibited. This SE-10523 STOCKHOLM applies in particular to trademarks, model denominations, part numbers and drawings.

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