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Harper DewEze 400 Series Manual

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400/500 SERIES
400/500
1
5-2025

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  • Page 1 400/500 SERIES 400/500 5-2025...
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  • Page 3 Email info@deweze.com Website www.deweze.com © 2025 Harper Industries, Inc. The Harper and DewEze names and the ATM logo are registered trademarks of Harper Industries, Inc. All other brand and product- names are trademarks or registered trademarks of their respective companies. 400/500...
  • Page 4 MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE EXPRESSLY LIMITED TO THE DURATION OF THIS WRITTEN WARRANTY. Harper Industries makes no other express warranty, nor is anyone authorized to make any on behalf of Harper In- dustries. For further information please contact your nearest DewEze dealer.
  • Page 5 Table of Contents PARTS SECTION Standard Parts Flatbed Standard Parts........16-17 OPERATOR SECTION Hydraulics To the Owner or Operator..........Lift and Squeeze Assemblies......Warranty Statement............Squeeze Cylinder Chart per Bed Width... Table of Contents............Spade Valve & Filter (2009 - )......Specifications..............

  • Page 6: Specifications

    DewEze flatbeds are specifically designed Specifications to transport and feed round hay bales. 400/500...

  • Page 7: Feature Identification

    Feature Identification Dummy Arms - serve as side rails, along Optional Toolbox & Fender Skirt - mount with the hugger arms, for the flatbed. under the bed on both sides. The Electric/ Hydraulic power unit mounts inside of the Hugger Arms - squeeze together to grip the toolbox on the left.
  • Page 8 KAR-TECH WIRELESS: DEWEZE AG RED REMOTE "DEWEZE" LOGO TRANSMITTER RECEIVER ITEM QTY PART # DESCRIPTION 233003 KAR-TECH REMOTE KIT 233004 TRANSMITTER * TWO VERSIONS OF THESE RECEIVERS EXIST!! 232085 RECEIVER NEW = DECAL ON RECEIVER 235018 KAR-TECH UPGRADE FROM DIGITEC OLD = NO DECAL, ALL BLACK RECEIVER NEW PAIRING NO POWER - Receiver or Transmitter...

  • Page 9: Safety Guidelines

    General Flatbed Safety Safety Guidelines SAFETY WARNING! Equipment Safety Do not stand under the hugger arms when operating the bale pickup unit, even when Safety of the operator is one of the main arms are empty. concerns in designing and developing a new piece of equipment.
  • Page 10 Unloading Operating Instructions • To unload, do the reverse of the load- ing operation. Beginning Operation • Turn pump switch to the “on” position Unrolling while engine is idling. (Red light will NOTE: Risers and spinners must be installed indicate that pump is on). to unroll bales.

  • Page 11: Maintenance

    Hydraulic Oil Maintenance • Change hydraulic oil when it is milky in appearance, or annually. Check Daily or Before Use • Check hydraulic oil level. Keep level • Change hydraulic oil filter after the first between “add” and “full” on dipstick. 40 hours of use and then every 250 hours, or annually thereafter.
  • Page 12 Troubleshooting Problem Symptom Possible Solutions Hydraulic No Oil • CHECK OIL LEVEL IN RESERVOIR. If oil level is low, check for Pump Flow leaks in system. • CHECK BELT TENSION. Tighten if needed. Replace belt if necessary. • CHECK FOR SHEARED KEY ON PUMP SHAFT. Replace key. •...
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  • Page 14 400/500 SERIES PARTS 400/500...
  • Page 15 Table of Contents PARTS SECTION Standard Parts Flatbed Standard Parts........16-17 Hydraulics Lift and Squeeze Assemblies......Squeeze Cylinder Chart per Bed Width... Spade Valve & Filter (2009 - )......Spade Valve & Filter (2009 +)......Spade Valve Service Parts & 3rd Bank.... Hydraulic Reservoir (2010 - )......
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  • Page 19 Flatbed Squeeze Cylinders Squeeze Cylinder Bed Width Model # Model # 220002 85.375" 220002 91.375" 223032 93.0" 223001 223001 96.5" 223001 85.375 Synchronized Squeeze Cylinder 223026 Part # is available as an option for all beds. 223001. This cylinder is the same length as # Squeeze Cylinder Seal Kit Part # 220056 400/500...
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  • Page 30 2.11 400/500...
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  • Page 32 XRM Adapter Update Kit # 205068 Parts List ITEM PART # DESCRIPTION 100578 Cable Tie 14" Black 50 Lb Tens 120123 ADAPTER, 6FP-6FJX 120271 ADAPTER, 6MP-6FPX 120596 ADAPTER, 6MJ-6MP LONG 90 120597 ADAPTER, 6MJ-6MP XX-LONG 90 5/11/2012 400/500...
  • Page 33 XRM HYDRAULICS ARM HOSES EXTENSION HOSES CROSSOVER HOSE HYDRAULIC XRM SERIES 6M3K - 6FJX90M / 6FJX 6M3K - 6-4MP / 6MPX 6M3K - 6FJX90M HOSE KIT # 2ea 220625 (148in) 4ea 220605 (54.3in) 470, 670 220601 (79.6in) 223011 2ea 220626 (164in) 4ea 220605 (54.3in) 220601 (79.6in) 475, 675...
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  • Page 42 Flatbed Accessories Spinners & Risers Spinner Assy 16" Pair, Part# 210008 Spinner Assy 16" Pair, XRM, Part #215007 ITEM PART # DESCRIPTION ITEM PART # DESCRIPTION 210006 Pin, Lynch 1/4 x 1 1/2 210006 Pin, Lynch 1/4 x 1 1/2 210007 WELDMENT, SPINNER 16"...
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  • Page 46: Remote Control

    Appendix II – Remote Control Remote Control TRANSMITTER ERROR CODE CHART SYNCHRONIZING TRANSMITTER AND RECEIVER ERROR PROBABLE CAUSE CODE POWER LOW BATTERY To teach the transmitter ID code to the receiver, use the following procedure: FAULTY CIRCUIT TO OUTPUT A BUTTON 1 1.
  • Page 47 Uses 2 AA Alkaline batteries SYSTEM OPERATION: Press and hold the power button on the transmitter until both LEDs turn on, then release. The green LED will flash rapidly when communication has been established. When the receiver is off, the red LED will flash slowly indicating this. With the receiver on, press the corresponding buttons on the tranmitter keypad to turn on and off each of the outputs.
  • Page 48 2 Bank Wiring, Kar-Tech Remote Decal Part# 202045 Harness Part# 232087 BATTERY/ DIAGNOSTIC POWER GREEN TRANSMIT UNLOAD LOAD SQUEEZE UNSQUEEZE 3rd BANK 3rd BANK RETRACT EXTEND FLOAT WORK COILS "C" & "D" LIGHTS 3/11/2011 400/500...
  • Page 49 SOLENOID FIRES UNLOAD LOAD SQUEEZE UNSQUEEZE 3/11/2011 400/500...
  • Page 50 3rd Bank Wiring, Kar-Tech Remote Decal Part# 202046 Harness Part# 232088 BATTERY/ DIAGNOSTIC POWER GREEN TRANSMIT UNLOAD LOAD SQUEEZE UNSQUEEZE 3rd BANK 3rd BANK RETRACT EXTEND FLOAT WORK COILS "C" & "D" LIGHTS 3/11/2011 400/500...
  • Page 51 SOLENOID FIRES FLOAT RETRACT EXTEND 3/11/2011 400/500...

  • Page 52: Rear View

    CORDED: 2 BANK GEN II (SMALL MONOBLOCK, SPADE) Parts List ITEM QTY PART # DESCRIPTION 130001 Rocker Switch w/Light 130002 Rocker Switch Momentary 150001 Top Housing, Hand Control 150003 Bottom Housing, Hand Control 150002 Switch Plate, Hand Control 150004 Decal, Hand Control 150013 Screw, #6 X 1/4 Type F 150015...
  • Page 53 CORDED: XRM 3 BANK GEN II (SMALL MONOBLOCK, SPADE) Parts List ITEM QTY PART # DESCRIPTION 130002 Rocker Switch Momentary 150001 Top Housing, Hand Control 150003 Bottom Housing, Hand Control 150002 Switch Plate, Hand Control 150036 Decal, Hand Control 150013 Screw, #6 X 1/4 Type F 150015 Screw, #6 X 1.5 Sheetmetal...
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  • Page 58: Hydraulic Unit

    Appendix II /Hydraulic Unit Standard E/H Power Kit Electric/Hydraulic Power Unit 400/500 Harper Industries Operator’s Manual...
  • Page 59 19)Attach red cable from E/H ontop of “ice cube” fuse. Install rubber cap. 17)Attach 200-amp fuse holder to positive battery terminal. 18)Insert 200-amp fuse. Harper Industries 600 & 700 Series 19)Attach red cable from E/H ontop of “ice cube” fuse. Install rubber cap.
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  • Page 61 E/H Wiring, Kar-Tech Remote Decal Part# 202047 Harness Part# 232090 BATTERY/DIAGNOSTIC GREEN POWER TRANSMIT Purple switch wire from valve harness UNLOAD LOAD Ground Cable UNSQUEEZE SQUEEZE FLOAT WORK LIGHTS DOWN ONLY Positive Cable -6 Pressure Port -8 Suction Port 2/20/2015 400/500...
  • Page 62 SOLENOID UNLOAD FIRES LOAD SQUEEZE UNSQUEEZE 2/20/2015 400/500...
  • Page 63 CORDED: EH VALVE (STANDARD EH) Parts List ITEM QTY PART # DESCRIPTION 130002 Rocker Switch Momentary 130029 Switch DPDT 150001 Top Housing, Hand Control 150003 Bottom Housing, Hand Control FLOAT 150002 Switch Plate, Hand Control 150028 Decal, Hand Control 150013 Screw, #6 X 1/4 Type F 150015 Screw, #6 X 1.5 Sheetmetal...
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  • Page 66 Harper Industries Operator’s Manual 400/500...
  • Page 67 HEAVY DUTY E/H SYSTEM 11-2016 400/500...
  • Page 68 1. Attach adapters to valve and install inside cavity on headache rack. 2. Attach valve harness per diagram on decal. 3. Attach return hose to valve and filter housing. Attach pressure hose from pump. 4. Attach 1/2” hoses from squeeze cylinder to valve ports #3 & #4. 5.
  • Page 69 9. Attach purple switch wire from valve harness. 10. Attach 30-amp fuse holder to positive terminal on battery, run wire through switch on dash and then to the red wire on the harness. 11. Attach suction hose and pressure hose to pump with adapters provided. 12.
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  • Page 74 Controlling E/H Solenoid Harness From Flatbed Harness # 232115 To the Switch Post on the E/H Solenoid This Plug to B Coil on Valve Fused and Switched Power Supply Here Plug With Purple Wire From Valve Harness Here Red Wire from Make Sure the Valve Harness Here Purple &...
  • Page 75 2 Bank Wiring, Kar-Tech Remote Gen 3 Double Poppet, Deutsch Decal Part# 202053 Harness Part# 232098 BATTERY DIAGNOSTIC POWER GREEN TRANSMIT LOAD UNLOAD SQUEEZE UNSQUEEZE 3rd BANK 3rd BANK RETRACT EXTEND FLOAT WORK LIGHTS COILS "C" & "D" PAGE 1 9/19/2014 400/500...
  • Page 76 SOLENOID FIRES UNLOAD LOAD SQUEEZE UNSQUEEZE PAGE 2 9/19/2014 400/500...
  • Page 77 NOTES Harper Industries, Inc. Telephone: 620-896-7381 151 E. Highway 160 Toll-Free: 800-835-1042 Harper, KS 67058 Fax: 620-896-7129 Website: www.harperindustries.com E-mail: info@harperindustries.com 400/500...

This manual is also suitable for:

Deweze 500 seriesDeweze 470Deweze 470wDeweze 475Deweze 477Deweze 478 ... Show all

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