Harper DewEze 800 Series Manual

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800/900 SERIES

Serial Number: 24

Part#: 201001

7-2024

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Summary of Contents for Harper DewEze 800 Series

Page 1 800/900 SERIES Serial Number: 24 Part#: 201001 7-2024...
Page 2 800/900...
Page 3 Email info@deweze.com Website www.deweze.com © 2024 Harper Industries, Inc. The Harper and DewEze names and the logo are registered trademarks of Harper Industries, Inc. All other brand and product names are trademarks or registered trademarks of their respective companies. 800/900...
Page 4 Harper Industries or at the manufacturing plant in Harper, KS. A part will be replaced after inspection discloses it to have been defective. This warranty does not apply to defects caused by damage or unreasonable...
Page 5 Table of Contents OPERATOR SECTION PARTS SECTION To the Owner or Operator..........Dummy Arms............ Warranty Statement............800 Arms, Crosstubes, Cylinders & Hoses Table of Contents............800 Pivot & Pivot Spike........800 XRM Pivot & Pivot Spike......Specifications 800 XRM Cylinders & Hydraulics..... Bed Model Chart..........
Page 6 DewEze flatbeds are specifically designed Specifications to transport and feed round hay bales. MODEL SPECS BED MODEL REAR WHEELS Single Single Single Single Dual Dual Dual DIMENSIONS 7’1” x 7’2” 7’1” x 7’7” 7’1” x 8’11” 7’1” x 9’10” 8’ x 8’11” 8’...
Page 7 HYDRAULIC Engine driven pump or self-contained battery powered E/H unit SYSTEM PRESSURE 2700 psi OIL RESERVOIR CAPACITY 4.25 gallons OIL SYSTEM 2.75-3.75 gallon (dependent on truck/bed length or XRM option) OIL FILTER Deweze 222119, IFP/Schroeder Industries 6GZ5 (5 micron) CYLINDER, LIFT (2) 3.50”...
Page 8 A. Headache Rack - Protects the rear pickup J. Trailer Plug Knockout - Available space to window. The hydraulic oil tank and valve are install trailer plug in the ball well. located in the headache rack. K. Gooseneck Hitch - Located under a cover B.
Page 9 If you have any questions not answered in this manual or require additional copies, contact your dealer or Harper Industries. Flatbed Operation Safety • Ensure all safety pins are in place and flatbed mounting bolts are secure to the A.
Page 10 800/900 DECALS SAFETY WARNING! It is the owner's responsibility to replace missing or damaged warning decals. Decals are available from your Deweze dealer. 800/900...
Page 11 Hydraulic Safety • If XRM is an option, push EXTEND • Do not operate the hydraulic system until arms are fully out, then RETRACT. with the hood open. Repeat 6 times to ensure cylinders are full and air has been purged over relief. •...
Page 12 CAUTION: In cold weather, let engine idle for XRM - Extendable Arms (option) 5-10 minutes with pump on before operating • Always squeeze the bale with the arms arms to warm oil. Neglecting to do so may in the retracted position. cause hydraulic pump failure.
Page 13 Storing the Arms • Close the arms partially and lay them on the flatbed. • Open the arms until they are flush with the side of the bed. They now function with the dummy arms as side rails. Turning System Off •...
Page 14 Troubleshooting Problem Symptom Possible Solutions Hydraulic No Oil Flow CHECK OIL LEVEL IN RESERVOIR. If oil level is low, check for Pump leaks in system then re-fill to FULL. CHECK BELT TENSION. Replace tensioner or tighten idlers if needed. Replace belt if worn. CHECK FOR SHEARED KEY ON PUMP SHAFT.
Page 15 GatorHyde Protective Coatings, Inc., 2210 South Highway 69, Wagoner, OK 74467 * (918) 485-2835 * www.gatorhyde.com Harper Industries Operator’s Manual 800/900...
Page 16 Appendix II – Remote Control Remote Control TRANSMITTER ERROR CODE CHART SYNCHRONIZING TRANSMITTER AND RECEIVER ERROR PROBABLE CAUSE CODE POWER LOW BATTERY To teach the transmitter ID code to the receiver, use the following procedure: FAULTY CIRCUIT TO OUTPUT A BUTTON 1 1.
Page 17 Uses 2 AA Alkaline batteries SYSTEM OPERATION: Press and hold the power button on the transmitter until both LEDs turn on, then release. The green LED will flash rapidly when communication has been established. When the receiver is off, the red LED will flash slowly indicating this. With the receiver on, press the corresponding buttons on the tranmitter keypad to turn on and off each of the outputs.
Page 18 Heavy Duty E/H Power Kit Appendix III See page 52 • Attach adapters to valve and install inside cavity on headache rack. • Attach valve harness per diagram on decal “B” Cartridge • Attach return hose to valve and filter housing. Attach pressure hose from pump.
Page 19 • Attach power harness as indicated. • Attach 30-amp fuse holder to positive terminal on battery. Run wire through switch on dash and then to the red wire on the harness. • Attach suction hose and pressure hose to pump with adapters provided. •...
Page 20 800/900 SERIES PARTS 800/900 800/900...
Page 21 Table of Contents PARTS SECTION Dummy Arms............ 800 Arms, Crosstubes, Cylinders & Hoses 800 Pivot & Pivot Spike........800 XRM Pivot & Pivot Spike......800 XRM Cylinders & Hydraulics..... 800 Parallel............800 Parallel XRM..........900 Arms, Crosstubes, Cylinders & Hoses 900 Pivot &...
Page 22 DUMMY ARMS ITEM QTY PART # DESCRIPTION 110672 Washer, 3/8” lock 110676 Washer, 3/8” flat standard 110826 Nut, 3/8-16 GR 5 111213 Bolt, 3/8-16 X 5 BHSH 111264 Bolt, 3/8-16 x 1 BHSH 202168 Cover, Fuel & Def See Chart Dummy Arm, FRONT, cake feeder See Chart Dummy Arm, PASS.
Page 23 264017 264018 REV: REV: CROSSTUBE & ARMS, 800 PIVOT & SPIKE ITEM QTY PART # DESCRIPTION 102122 Locking Cotter Ring, 1” 110041 WASHER, 1-1/4” FLAT SAE 110069 WASHER, 5/16” FLAT SAE 110426 BOLT, 5/16-18 X 0.5, WIZ FLANGE 110659 WASHER, 1.95 X .531 X .3125 111039 Plug, Plastic, 1.375 Thick Panel Dome 111211...
Page 24 264019 264020 REV: REV: CROSSTUBE & ARMS, 800 XRM PIVOT & SPIKE NOTES: TORQUE 111211 TO 106 lb-ft ITEM PART # DESCRIPTION ITEM PART # DESCRIPTION 102122 Locking Cotter Ring, 1” 223043 Pivot Cylinder, 3.25 x 5.0 110041 WASHER, 1-1/4” FLAT SAE 223060 Hose Kit, Pivot XRM, Short 67- 110069...
Page 25 264019 264020 REV: REV: CYLINDERS & HYDRAULICS, 800 XRM PIVOT & SPIKE BED LEFT BED RIGHT 23.1 23.2 23.1 23.2 24.1 24.3 24.2 24.2 24.4 ITEM PART # DESCRIPTION ITEM PART # DESCRIPTION 102122 Locking Cotter Ring, 1” 223043 Pivot Cylinder, 3.25 x 5.0 110041 WASHER, 1-1/4”...
Page 26 800/900...
Page 27 800/900...
Page 28 800/900...
Page 29 264021 264022 REV: REV: CROSSTUBE & ARMS, 900 PIVOT & SPIKE ITEM QTY PART # DESCRIPTION 102122 Locking Cotter Ring, 1” 110041 WASHER, 1-1/4” FLAT SAE 110069 WASHER, 5/16” FLAT SAE 110426 BOLT, 5/16-18 X 0.5, WIZ FLANGE 110659 WASHER, 1.95 X .531 X .3125 111039 Plug, Plastic, 1.375 Thick Panel Dome 111211...
Page 30 264023 264024 REV: REV: CROSSTUBE & ARMS, 900 XRM PIVOT & SPIKE NOTES: TORQUE 111211 TO 106 lb-ft ITEM QTY PART # DESCRIPTION ITEM QTY PART # DESCRIPTION 102122 Locking Cotter Ring, 1” 223043 Pivot Cylinder, 3.25 x 5.0 110041 WASHER, 1-1/4”...
Page 31 264023 264024 REV: REV: CYLINDERS & HYDRAULICS, 900 XRM PIVOT & SPIKE BED LEFT BED RIGHT 23.1 23.2 23.1 23.2 24.1 24.3 24.2 24.2 24.4 ITEM QTY PART # DESCRIPTION ITEM QTY PART # DESCRIPTION 102122 Locking Cotter Ring, 1” 223043 Pivot Cylinder, 3.25 x 5.0 110041...
Page 32 800/900...
Page 33 800/900...
Page 34 264003 REV: 800/900 LIFT CYLINDERS & LINKAGE NOTES: TORQUE 111216 TO 70 lb-ft Parts List ITEM PART # DESCRIPTION 110336 WASHER, 1-1/4" FLAT MACHINE 110656 WASHER, 3/8" FLAT SPECIAL 111215 BOLT, 3,8-16 X .50 111216 BOLT, 7/16-14 X 1, GR8 111217 WASHER, 7/16"...
Page 35 800/900...
Page 36 800/900 PIVOT HOSE ROUTING & PARTS LOAD SQUEEZE & & UNLOAD UNSQUEEZE Hoses: Valve to Cylinder Area ITEM 870 & 871 876, 879, 976, 984 220837 (.375x76,6fjx/6fjx) 220826 (.375x112,6fjx/6fjx) 220839 (.375x137, 6fjx/6fjx) 220836 (.375x106, 6-6fjx/6-8mj) 220825 (.375x138, 6-6fjx/6-8mj) 220840 (.375x158, 6-6fjx/6-8mj) 800/900 Shared Items 220824 (.375x17, 6fjx/6fjx) Same...
Page 37 800/900 PIVOT XRM HOSE ROUTING & PARTS Edge Molding 112084 Rubber Seal .50 x .25 (sold by the foot) Hoses: Valve to Cylinder Area ITEM 870 & 871 876, 879, 976, 984 220838 (.375x122, 6-6fjx/6-6fjx) 220827 (.375x143 6-6fjx/6-6fjx) 220841 (.375x163, 6-6fjx/6-6fjx) KITS &...
Page 38 800/900 PARALLEL HOSE ROUTING & PARTS LOAD SQUEEZE & & UNLOAD UNSQUEEZE Hoses: Valve to Cylinder Area ITEM 870 & 871 876, 879, 976, 984 220837 (.375x76, 6fjx/6fjx) 220826 (.375x112,6fjx/6fjx) 220839 (.375x137, 6fjx/6fjx) 220836 (.375x106, 6-6fjx/6-8mj) 220825 (.375x138, 6-6fjx/6-8mj) 220840 (.375x158, 6-6fjx/6-8mj) 800/900 Shared Items 220824 (.375x17, 6fjx/6fjx) Same...
Page 39 800/900 PARALLEL XRM HOSE ROUTING & PARTS Hoses: Valve to Cylinder Area ITEM 870 & 871 876, 879, 976, 984 220625 (.375x148, 6fjx/6fjx 90m) 220627 (.375 x 174, 6fjx/6fjx 90m) 220629 (.375 x 200, 6fjx/6fjx 90m) 800 & 900 Shared Items 220845 (.375 x 70, 6fjx/6fjx 90m) Same Same...
Page 40 800/900 3RD BANK ROUTING OPTIONS PARTS LIST ITEM QTY PART # DESCRIPTION ITEM QTY PART # DESCRIPTION 110606 Nut, 5/16-18, Wiz Flng 264090 HOSE KIT, 3RD BANK TAILBOARD 820096 Base Plate, Hose Clamp 264091 HOSE KIT, 3RD BANK HEADACHE RACK 820097 Clamp/hose Clamp, Pair 220842...
Page 41 Flatbed Non-Proportional Hydraulic Schematic Filter Tank Valve W/ 3rd Bank P/N's 223044 & 223045 Pump Lift Cylinder Lift Cylinder P/N 223038 P/N 223038 LEFT SMALL RIGHT BIG 220456 220455 LEFT BIG RIGHT SMALL 223043 223042 Squeeze Cylinder P/N's 220002 or 223032 AUXILIARY OUTLETS Squeeze Cylinder P/N's 223026 / 223110...
Page 42 223044 & 223045 800/900 HYDRAULIC VALVE & 3RD BANK VALVE ADAPTER KIT 225051 2ea. (7)(8), 1ea. (4), 1ea. (3), 1ea. (6), 4ea. (5) 3RD BANK KIT 225057 1ea. (2), 2ea. (5), 1ea. (132035), 1ea. (132127) 3RD BANK + HOSE KITS Front: 225058, Rear: 225059 ITEM PART #...
Page 43 225056 REV: 800/900 VALVE KIT, NON-PROPORTIONAL 2 BANK See Electrical Harness section for details Kit: 225056 Parts List ITEM PART # DESCRIPTION 202179 Decal, Wiring Diagram, Non-Prop. Valve 223044 Flatbed Valve, Small, Monoblock Ver II 225051 Adapter Kit, Non-Proportional 2 Bank 232239 Harness, Fluid-Tech Valve 800/900...
Page 44 264032 REV: HYDRAULIC RESERVOIR & FILTER 7° 3° 12 ° 3° REF. Reservoir Assembly page for further parts breakdown. 223099_ REF. Filter Assembly page for further parts breakdown. 223105_ TORQUE TO 28 FT-LBS TORQUE TO 25 FT-LBS USE BACKUP WRENCH WHEN TIGHTENING THIS HOSE FITTING Parts List...
Page 45 Kit: 223099 800/900...
Page 46 800/900...
Page 47 235047 REV: 800/900 VALVE SWITCHES KIT Kit: 235047 Parts List ITEM PART # DESCRIPTION 110119 NUT, 10-24 LOCK 110264 BOLT, 10-24 X .5 STAINLESS, PHILLIPS 110753 PLUG, 1/2" BUTTON PLASTIC 132001 FUSE HOLDER, ATC, 14 GA., MINI 132002 FUSE, MINI 30 AMP 132035 SWITCH BOOT 132044...
Page 48 800/900 ELECTRICAL HARNESSES E/H 24V Hybrid E/H 24V HD All Grounds Back to Battery Power to Valve and/or Clutch 230155 Power/Ground for E/H 735022 Hybrid E/H Kit 232236 E/H Adapter 732002 Clutch Control Harness 735001 Clutch Control Assy 232201 232239 870, 871 876,879,976,984 232198 232199...
Page 49 Side marker Connect to 232239 blunt cut Ground Work lights Headache Rack Harness Work lights Harness 232201 Side marker Mini Relay Mini Relay SPDT 12V SPDT 12V To controller plug 30/40 amp 30/40 amp Blunt cut 20" To lights Blue/white 232201 20amp 8"...
Page 50 ITEM DESCRIPTION YEAR Box Delete 232234 Harness Adapter, 2023+ Box Delete 232185 Harness Adapter, 2020-2022 Box Delete 232177 Harness Adapter, 2017-2019 F OR D Box Delete 232160 Harness Adapter, 2011-2016 Box Delete 232176 Harness Adapter, 2008-2010 Cab-chassis 232161 Harness Adapter, 232192 Harness Adapter, Blis 2021+...
Page 51 FORD CHEVY OEM to Deweze Adapters OEM to Deweze Adapters Harness Harness 232234 232238 Harness Harness 232178 232185 232177 232159 232160 232187 Harness Harness 232176 232158 Harness Harness 232161 232174 232163 Harness Harness 232192 232179 800/900...
Page 52 Wired Control: 2 Bank Control Adapter 235050 150044 232105 Wired Control: 3 Bank Control Adapter 235051 150045 232106 Wireless Control Transmit Receive 233003 233004 232085 800/900...
Page 53 150044 REV: HAND CONTROL & CABLE: 2 BANK Wiring Diagram Switches Shown From Back Side UNLOAD LOAD Kit: 150044 Parts List ITEM PART # DESCRIPTION 130029 SWITCH, ROCKER, DPDT 130065 Switch, Rocker, On-Off-(On) 150001 TOP HOUSING, HAND CONTROL 150002 Switch Plate, Hand Control 150003 BOTTOM HOUSING, HAND CONTROL 150013...
Page 54 E/H & E/H HYBRID PARTS VALVE SWITCH KIT VALVE KIT 235047 225056 Pg. 45 Pg. 41 E/H POWER 235052 HARNESS WIRELESS 232239 233003 Pg. 47 See Pg. 50 CORDED 2 BANK 3 BANK 235051 235050 HYBRID KIT 235053 DECAL MUST BE IN ENCLOSED BATTERY CONTAINER Item Qty...
Page 55 E/H HYBRID INSTRUCTIONS 2.75 Top of Box .344 Back Wall of Box 4.45 .344 10.3 Front of Box Existing Step Hole Floor of Toolbox Black Ground Wire From WARNING Valve Harness This battery area/compartment is designed for the use of non-vented batteries only.
Page 56 264042 REV: BED LIGHTS Parts List ITEM PART # DESCRIPTION 110069 WASHER, 5/16" FLAT SAE 110264 BOLT, 10-24 X .5 STAINLESS, PHILLIPS 110319 NUT, 5/16-18 U-TYPE .75L 110423 BOLT, 5/16-18 X 1.0 110631 NUT, 10-24 LOCK NYLON INSERT 110633 NUT, #6/32 MACHINE SCREW 110756 SCREW, 6/32 X 1/2 in PAN HEAD 111261...
Page 57 Kit: 264043 Kit: 264034 800/900...
Page 58 800/900...
Page 59 800/900...
Page 60 800/900 DECALS SAFETY WARNING! It is the owner's responsibility to replace missing or damaged warning decals. Decals are available from your Deweze dealer. 800/900...
Page 61 264035 REV: SPIKE ASSEMBLY, RED FORGED .750 1.496 1.969 .750 42.008 Kit: 264035 Parts List ITEM PART # DESCRIPTION 110069 WASHER, 5/16" FLAT SAE 110155 WASHER, 3/8" FLAT SAE 110319 NUT, 5/16-18 U-TYPE .75L 110423 BOLT, 5/16-18 X 1.0 110606 NUT, 5/16-18 WIZ FLANGE 110987 Pin, Square Retainer, .50 X 3.00 Pin Dia...
Page 62 Kit: 264038 Kit: 264036 Kit: 264039 Kit: 264037 Kit: 264012 800/900...
Page 63 Kit: 264011 Kit: 265062 Kit: 265063 800/900...
Page 64 SKIRT SELECTION DETAILS FRONT (w/TBX) REAR (w/TBX) REAR (no/TBX) BED MODELS ALL BEDS PIVOT PARALLEL PIVOT PARALLEL 264049 264049 264062 264047 264053 264049 264049 264062 264047 264053 264062 264049 264062 264047 264053 264062 264062 264062 264053 264054 264062 264049 264062 264047 264053 264062...
Page 65 264047 PARTS LIST Item Part # DESCRIPTION 261123 R DRV, 24.8” 261124 R PSS, 24.8” 264048 KIT, FILLER SKIRT HARDWARE 264053 PARTS LIST Item Part # DESCRIPTION 261132 R DRV, 31.8” 261133 R PSS, 31.8” 264048 KIT, FILLER SKIRT HARDWARE 264054 PARTS LIST Item Part #...
Page 66 TOOLBOX SELECTION DETAILS FRONT TOOLBOX REAR TOOLBOX BED MODELS ALL BEDS PIVOT PARALLEL 14.5” 14.5” 18” 18” 14.5” 18” 30” 14.5” 18” 30” 18” 24” 30” 14.5” 18” 30” 18” 24” 30” 18” 24” 263001 263003 30” 14.5” 30 x 14 x 13.5” 14.5 x 14 x 13.5”...
Page 67 264044 REV: FRONT TOOLBOX INSTALL KIT Parts List Kit: 264044 ITEM PART # DESCRIPTION 100449 TRACTION PAD, FLEX-TREAD 2.75" x 0.75' 202169 DECAL, CHIP GUARD 211109 STEP, TOOLBOX 211119 TOOL BOX MAT 261014 PLATE, CHIP GUARD 264045 KIT, TOOLBOX HARDWARE, FRONT 264050 REV: REAR TOOLBOX INSTALL KIT...
Page 68 REAR VIEW CAMERA MOUNTING KITS * Chevy 2020 box Ford box 205304 Ford Cab-Chassis & 2020 Newer Dodge Ram Cab-Chassis Chevy Cab-Chassis 205159 205145 205144 205143 261215 Item Qty Part # DESCRIPTION *Installer note: DewEze does not engineer 205143 CHEVY/GM camera mount kit wiring nor harnesses for the camera.
Page 69 BED MOUNTING KITS MAKE PART # YEAR DESCRIPTION 205435 2017+ Ford BTO 871, 876, 976 205441 1996-2016 Ford BTO 871 205432 1999-2016 Ford BTO 876, 976 FORD 205459 2017+ Ford Cab-Chassis 879, 984 205460 1999-2016 Ford Cab-Chassis 879, 984 205461 2017+ Ford Cab-Chassis 988 205462...
Page 70 BED STRINGER MEASUREMENTS 25.5 1.875 1.875 25.5 19.5 29.7 STRINGERS FOR: _79, _84, _88 48.0 25.4 1.875 1.875 25.4 19.5 32.7 STRINGERS FOR: _76 48.0 800/900...
Page 71 NOTES Harper Industries, Inc. Telephone: 620-896-7381 151 E. Highway 160 Toll-Free: 800-835-1042 Harper, KS 67058 Fax: 620-896-7129 Website: www.harperindustries.com E-mail: info@harperindustries.com 800/900...

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