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Summary of Contents for Harper DewEze 400 Series
- Page 1 400/500 SERIES 400/500 1-2019...
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- Page 3 Email info@deweze.com Website www.deweze.com © 2019 Harper Industries, Inc. The Harper and DewEze names and the ATM logo are registered trademarks of Harper Industries, Inc. All other brand and product- names are trademarks or registered trademarks of their respective companies. 400/500...
- Page 4 MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE EXPRESSLY LIMITED TO THE DURATION OF THIS WRITTEN WARRANTY. Harper Industries makes no other express warranty, nor is anyone authorized to make any on behalf of Harper In- dustries. For further information please contact your nearest DewEze dealer.
- Page 5 Cargo Lights & Across the Bed Toolbox..Table of Contents Flatbed Accessories Spinners & Risers..Other Accessories..........Switch, Clutch Control Assy......OPERATOR SECTION Front Skirt Toolbox Replacement....To the Owner or Operator..........Appendices Warranty Statement............Table of Contents............Remote Control..........Specifications..............
- Page 6 DewEze flatbeds are specifically designed Specifications to transport and feed round hay bales. 400/500...
- Page 7 Feature Identification Dummy Arms - serve as side rails, along Optional Toolbox & Fender Skirt - mount with the hugger arms, for the flatbed. under the bed on both sides. The Electric/ Hydraulic power unit mounts inside of the Hugger Arms - squeeze together to grip the toolbox on the left.
- Page 8 General Flatbed Safety Safety Guidelines SAFETY WARNING! Equipment Safety Do not stand under the hugger arms when operating the bale pickup unit, even when Safety of the operator is one of the main arms are empty. concerns in designing and developing a new piece of equipment.
- Page 9 Unloading Operating Instructions • To unload, do the reverse of the load- ing operation. Beginning Operation • Turn pump switch to the “on” position Unrolling while engine is idling. (Red light will NOTE: Risers and spinners must be installed indicate that pump is on). to unroll bales.
- Page 10 Hydraulic Oil Maintenance • Change hydraulic oil when it is milky in appearance, or annually. Check Daily or Before Use • Check hydraulic oil level. Keep level • Change hydraulic oil filter after the first between “add” and “full” on dipstick. 40 hours of use and then every 250 hours, or annually thereafter.
- Page 11 Troubleshooting Problem Symptom Possible Solutions Hydraulic No Oil • CHECK OIL LEVEL IN RESERVOIR. If oil level is low, check for Pump Flow leaks in system. • CHECK BELT TENSION. Tighten if needed. Replace belt if necessary. • CHECK FOR SHEARED KEY ON PUMP SHAFT. Replace key. •...
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- Page 13 400/500 SERIES PARTS 400/500...
- Page 14 400/500...
- Page 15 Table of Contents PARTS SECTION Standard Parts Flatbed Standard Parts........1.1.1 Flatbed XRM Parts........... 1.2.1 Hydraulics Hydraulic Assembly........... Hydraulic Assembly Valve and Filter....Gen 2 Valve-Service Parts........ Hydraulic Assembly Reservoir......2.4.1 2.4.2 Hose Change (after change)......Hose Change (before change)......400 Series with Large and Small FPS Valves..
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- Page 17 400/500 ii 1.1...
- Page 18 400/500 1.1.1...
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- Page 21 400/500 1.2.1...
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- Page 28 400/500 2.4.1...
- Page 29 400/500 2.4.2...
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- Page 33 2.11 400/500...
- Page 34 400/500 ii 2.8...
- Page 35 400/500 2.8.1...
- Page 36 XRM HYDRAULICS EXTENSION HOSES ARM HOSES CROSSOVER HOSE HYDRAULIC XRM SERIES 6M3K - 6FJX90M / 6FJX 6M3K - 6-4MP / 6MPX 6M3K - 6FJX90M HOSE KIT # 2ea 220625 (148in) 4ea 220605 (54.3in) 220601 (79.6in) 470, 670 223011 2ea 220626 (164in) 4ea 220605 (54.3in) 475, 675 220601 (79.6in)
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- Page 38 Flatbed Squeeze Cylinders Bed Width Model # Squeeze Cylinder Model # 220002 85.375" 220002 91.375" 223032 93.0" 223001 223001 96.5" 223001 85.375 Synchronized Squeeze Cylinder 223026 Part # is available as an option for all beds. 223001. This cylinder is the same length as # Squeeze Cylinder Seal Kit Part # 220056 400/500 ii 2.9...
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- Page 41 400/500 3.2.1...
- Page 42 400/500 ii 3.2.1...
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- Page 47 Flatbed Accessories Spinners & Risers Spinner Assy 16" Pair, Part# 210008 Spinner Assy 16" Pair, XRM, Part #215007 ITEM PART # DESCRIPTION ITEM PART # DESCRIPTION 210006 Pin, Lynch 1/4 x 1 1/2 210006 Pin, Lynch 1/4 x 1 1/2 210007 WELDMENT, SPINNER 16"...
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- Page 51 Appendix I Remote Control Harper Industries Operator’s Manual 400/500...
- Page 52 Harper Industries 400/500 ii 5.1...
- Page 53 2 Bank Wiring, Kar-Tech Remote Decal Part# 202045 Harness Part# 232087 BATTERY/DIAGNOSTIC GREEN POWER TRANSMIT UNLOAD LOAD SQUEEZE UNSQUEEZE 3rd BANK 3rd BANK RETRACT EXTEND FLOAT WORK LIGHTS COILS "C" & "D" 3/11/2011 400/500...
- Page 54 SOLENOID FIRES UNLOAD LOAD SQUEEZE UNSQUEEZE 3/11/2011 400/500 ii 5.2...
- Page 55 400/500 iii 5.2...
- Page 56 400/500 iv 5.2...
- Page 57 3rd Bank Wiring, Kar-Tech Remote Decal Part# 202046 Harness Part# 232088 BATTERY/DIAGNOSTIC GREEN POWER TRANSMIT UNLOAD LOAD SQUEEZE UNSQUEEZE 3rd BANK 3rd BANK RETRACT EXTEND FLOAT WORK LIGHTS COILS "C" & "D" 3/11/2011 400/500...
- Page 58 SOLENOID FIRES FLOAT RETRACT EXTEND 3/11/2011 400/500 ii 5.3...
- Page 59 Appendix II /Hydraulic Unit Standard E/H Power Kit Electric/Hydraulic Power Unit 400/500 Harper Industries Operator’s Manual...
- Page 60 19)Attach red cable from E/H ontop of “ice cube” fuse. Install rubber cap. 17)Attach 200-amp fuse holder to positive battery terminal. 18)Insert 200-amp fuse. Harper Industries 600 & 700 Series 19)Attach red cable from E/H ontop of “ice cube” fuse. Install rubber cap.
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- Page 62 E/H Power Kit Black switch wire from hand control harness Ground Cable Positive Cable -6 Pressure Port Red wire fused from hand control harness -8 Suction Port 4/7/2011 400/500 ii 5.5...
- Page 63 400/500 5.5.1...
- Page 64 E/H Power Kit Black switch wire from hand control harness Ground Cable Positive Cable -6 Pressure Port Red wire fused from hand control harness -8 Suction Port 3/29/2012 400/500 ii 5.5.1...
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- Page 66 E/H Wiring, Kar-Tech Remote Decal Part# 202047 Harness Part# 232090 BATTERY/DIAGNOSTIC GREEN POWER TRANSMIT Purple switch wire from valve harness UNLOAD LOAD Ground Cable UNSQUEEZE SQUEEZE WORK LIGHTS Positive Cable Red wire fused from valve harness -6 Pressure Port -8 Suction Port 4/12/2011 400/500 ii 5.6...
- Page 67 SOLENOID UNLOAD FIRES LOAD SQUEEZE UNSQUEEZE 4/12/2011 400/500 iii 5.6...
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- Page 69 400/500 5.6.1...
- Page 70 E/H Wiring, Kar-Tech Remote Decal Part# 202047 Harness Part# 232090 BATTERY/DIAGNOSTIC GREEN POWER TRANSMIT Purple switch wire from valve harness UNLOAD LOAD Ground Cable UNSQUEEZE SQUEEZE FLOAT WORK LIGHTS DOWN ONLY Positive Cable -6 Pressure Port -8 Suction Port 2/20/2015 400/500 ii 5.6.1...
- Page 71 SOLENOID UNLOAD FIRES LOAD SQUEEZE UNSQUEEZE 2/20/2015 400/500 iii 5.6.1...
- Page 72 Harper Industries Operator’s Manual 400/500...
- Page 73 XRM Adapter Update Kit # 205068 Parts List ITEM PART # DESCRIPTION 100578 Cable Tie 14" Black 50 Lb Tens 120123 ADAPTER, 6FP-6FJX 120271 ADAPTER, 6MP-6FPX 120596 ADAPTER, 6MJ-6MP LONG 90 120597 ADAPTER, 6MJ-6MP XX-LONG 90 5/11/2012 400/500...
- Page 74 NOTES 400/500...
- Page 75 Harper Industries, Inc. Telephone: 620-896-7381 151 E. Highway 160 Toll-Free: 800-835-1042 Harper, KS 67058 Fax: 620-896-7129 Website: www.harperindustries.com E-mail: info@harperindustries.com 400/500...