Harper DEWEZE 600 Series Operator's Manual

Harper DEWEZE 600 Series Operator's Manual

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by Harper
600 & 700
Series Flatbed
Round Bale
Transporter
& Feeder
Operator's
Manual
Printed in U.S.A. 2011 Harper Industries, Inc.
Part no. 200088

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Summary of Contents for Harper DEWEZE 600 Series

  • Page 1 Harper 600 & 700 Series Flatbed Round Bale Transporter & Feeder Operator's Manual Printed in U.S.A. 2011 Harper Industries, Inc. Part no. 200088...
  • Page 3 Thank you for purchasing a DewEze Flatbed. As with all Harper products, the 600 and 700 Series Flatbeds have been thoroughly tested and built to provide a sturdy, dependable product. The Flatbed is equipped with live hydraulics, which allows it to be used for a wide range of lifting and hauling tasks. This manual is written as an aid to operating and maintaining the DewEze Flatbed.
  • Page 4: Table Of Contents

    Check Daily or Before Use....................8 Lubrication ......................... 8 Hydraulic Oil........................9 Hydraulic System ....................... 9 GatorHyde Protective Coating ................... 9 Remote Control........................9 Power Unit ......................... 9 Troubleshooting ....................... 10 Parts Section Index ......................11 Harper Industries 600 & 700 Series...
  • Page 5: Statement Of Warranty

    MODEL NUMBER Warranty Card and return it to Harper Industries to insure proper handling of SERIAL NUMBER any warranty claims. Harper Industries, Inc. · 151 E. Hwy. 160 · Harper, KS 67058 · Toll Free 800-835-1042 Harper Industries Operator’s Manual...
  • Page 6: Specifications

    CYLINDER, EXTENDIBLE* 2.00” x 20.0” (left side) CYLINDER, EXTENDIBLE* 2.50” x 20.0” (right side) *Cylinders used for extendible arms are optional. Protective Coating Specifications PAINT Heat-treated, polyurethane based paint GATORHYDE Long-lasting, textured polyurea surface Harper Industries 600 & 700 Series...
  • Page 7: Feature Identification

    O. Swing Lights (optional) – lights can cylinder and guides the hugger arms. be pivoted out wider than the bale when G. Hitch Plate – allows for a 2” square working at night. receiver hitch and has holes for hitch pins. Harper Industries Operator’s Manual...
  • Page 8: Safety Guidelines

    If you have any questions not answered in this manual or require additional copies, contact your dealer or Harper Industries. Flatbed Operation Safety  Replace any CAUTION, WARNING, SAFETY WARNING! DANGER or instruction decal that is Do not stand under the hugger arms not readable or is missing.
  • Page 9: Hydraulic Safety

     The green LED will flash rapidly when arms are extended puts excessive force communication been on the arms and crosstube and may established. If the receiver is off, the result in bending the unit. red LED will flash slowly. Harper Industries Operator’s Manual...
  • Page 10: Unloading

    Use extreme caution when greasing the flatbed. Completely lower arms to CAUTION: Operating truck at road speeds expose rear zerks and turn off ignition. or above 2,000 RPM with pump engaged may cause hydraulic pump failure. Harper Industries 600 & 700 Series...
  • Page 11: Hydraulic Oil

    Electric/Hydraulic power unit.  For easy hookup of the couplers, turn the pump switch off and activate the control valve switches with the ignition on. This will release pressure in the lines. Harper Industries Operator’s Manual...
  • Page 12: Troubleshooting

    CHECK ALIGNMENT OF CLUTCH AND CRANKSHAFT PULLEY. If misalignment is visible, seek assistance from dealer. Use extreme caution when inspecting an engine. SAFETY WARNING! Serious injury or death could result from getting too close! Remove key from ignition when servicing. Harper Industries 600 & 700 Series...
  • Page 13: Parts Section Index

    600 & 700 Series Decals................4.1 Safety & Operation Decals................4.2 Flatbed Accessories..................4.3 Swingout Lights ..................4.3 Cargo Lights ....................4.4 30” Toolbox & Fender Skirts ...............4.5 20” Toolbox....................4.6 17” Toolbox....................4.7 12” Toolbox....................4.8 Across-the-bed Toolbox ................4.9 Spinners & Risers..................4.10 Other ......................4.11 Harper Industries Operator’s Manual...
  • Page 14 Dual Lift Standard Parts DUMMY ARM RIGHT DUMMY ARM LEFT CROSSTUBE 210174 -- MUDFLAP, WIDE 210178 -- MUDFLAP, NARROW 2/24/2011...
  • Page 15 Dual Lift Standard Parts Parts List ITEM PART # DESCRIPTION 110244 BOLT, 1/2-13 X 1.5 SHCS 110319 NUT, 5/16-18 U-TYPE .75L Dummy Arms 110336 WASHER, 1-1/4" FLAT MACHINE Left & Right Part # 110365 BOLT, 5/8-18 X 1.5 GR 5 215189 110437 BOLT, 3/8-16 X 0.75, WIZ FLANGE...
  • Page 16 Dual Lift Hydraulics Assy SQUEEZE CYLINDER 3/18/2011...
  • Page 17 Parts List ITEM PART # DESCRIPTION 110352 BOLT, 1-8 X 10, GR8 Dual Lift Hydraulics Assy 110649 WASHER, 1" LOCK 120078 ADAPTER, 6MB-6MP (3/8 X 2-1/2) 120147 ADAPTER, 6MB-8MP90 120242 ADAPTER, 8MJ-8MJ-8MJ Dual Lift Cylinders 120311 ADAPTER, 8MP-6FPX90 Squeeze Cylinders 120319 ADAPTER, 6MJ-6MB Anniversary Part# 223030...
  • Page 18 Parts List HYDRAULIC ASSEMBLY PART # DESCRIPTION 110538 BOLT, 5/16-18 X 3.0 VALVE & FILTER 110608 NUT, 5/16-18 LIFT CYLINDER SQUEEZE 110674 WASHER, 5/16" LOCK - BASE - RETURN HOSE CHANGED 2009 CYLINDER 120134 ADAPTER, 6MJ-8MB90 - OUT - 120288 ADAPTER, 8MJ-8MB90 120493 ADAPTER, 10MJ-8MB...
  • Page 19 GEN 2 VALVE - SERVICE PARTS 9 10 PART NO. VALVE FOR ADDITIONAL THIRD BANK VALVE, PRESSURE RELIEF 222004 CARTRIDGE, #8 VALVE, W/O COIL 720015 PART NO. COIL, #8 VALVE, 12 VOLT 820143 VALVE, POPPET FOR 223017 222003 SPOOL, #10 VALVE 820232 COIL, #10 VALVE, 12 VOLT 820229...
  • Page 20 Parts List HYDRAULIC ASSEMBLY PART # DESCRIPTION 110444 BOLT, 5/16-18 X 0.75, WIZ FLANGE 220566 RESERVOIR 110616 NUT, 5/16", J-TYPE, CAGE, .5C 120237 ADAPTER, 4BH-4MP 540031 220566 DIP STICK 220570 RESERVOIR WELDMENT 220587 220587 VENT HOSE 500175 FITTING, PLUG 1/2" PIPE 540031 FUEL FILTER 120237...
  • Page 21 Dummy Arms Dual Lift XRM Parts Left & Right Part # 215189 215150 215191 215208 215145 215193 215198 215200 215210 215160 215158 215202 215204 215206 Parts List ITEM PART # DESCRIPTION 110794 BOLT, 5/16-18 X 0.75, GR8 BLK HEX FLANGE 200150 ROLL PIN, 1/4 X 2 210941...
  • Page 22 Parts List XRM HYDRAULICS ITEM PART # DESCRIPTION 110168 BOLT, 5/16-18 X 2.0 SHCS 120102 ADAPTER, BULKHEAD, 6MJ-6MJ, W/LOCKNUT 120123 ADAPTER, 6FP-6FJX 120134 ADAPTER, 6MJ-8MB90 120186 ADAPTER, 4MB-4FPX 120376 O-RING, -119, 90 DURO 132035 SWITCH BOOT 220455 EXTENDABLE ARM CYLINDER, 2.5 220456 EXTENDABLE ARM CYLINDER, 2.0 223017...
  • Page 23 RIGHT XRM HYDRAULICS SMALL LEFT ARM HOSES EXTENSION HOSES CROSSOVER HOSE HYDRAULIC SERIES 6M3K - 6FJX90M / 6FJX 6M3K - 6-4MP / 6MPX 6M3K - 6FJX90M HOSE KIT # 470, 670 220625 (165in) 220625 (165in) 2ea 220605 (54.3in) 2ea 220605 (54.3in) 220601 (79.6in) 223011 475, 675...
  • Page 24 Parts List ITEM PART # DESCRIPTION RF Control 110119 NUT, 10-24 LOCK 110264 BOLT, 10-24 X .5 STAINLESS, PHILLIPS & Manual Switches 132027 Switch, Spst, Toggle .250 Tab 132035 SWITCH BOOT 232086 SWITCH, DPDT, M, 6 PIN, PUSH ON 233003 Transmitter &...
  • Page 26 2 Bank Wiring, Kar-Tech Remote Decal Part# 202045 Harness Part# 232087 BATTERY/DIAGNOSTIC GREEN POWER TRANSMIT UNLOAD LOAD SQUEEZE UNSQUEEZE 3rd BANK 3rd BANK RETRACT EXTEND FLOAT WORK LIGHTS COILS "C" & "D" 3/11/2011...
  • Page 27 SOLENOID FIRES UNLOAD LOAD SQUEEZE UNSQUEEZE 3/11/2011...
  • Page 28 3rd Bank Wiring, Kar-Tech Remote Decal Part# 202046 Harness Part# 232088 BATTERY/DIAGNOSTIC GREEN POWER TRANSMIT UNLOAD LOAD SQUEEZE UNSQUEEZE 3rd BANK 3rd BANK RETRACT EXTEND FLOAT WORK LIGHTS COILS "C" & "D" 3/11/2011...
  • Page 29 SOLENOID FIRES FLOAT RETRACT EXTEND 3/11/2011...
  • Page 30 Parts List ITEM PART # DESCRIPTION Lights & Harness 230011 LIGHT, LICENSE PLATE 230135 GROMMET, 2" 232060 LIGHT, GROMMET OVAL 232070 LIGHT, OVAL LED, S/T/T 232071 LIGHT, OVAL LED, BACK-UP 232072 LIGHT, 2" ROUND LED, AMBER 232073 LIGHT, 2" ROUND LED, RED Wiring Harness Assemblies Harness Part #...
  • Page 31 600 & 700 Series Decals Model # Decals Left & Right Part # 202033 202027 202034 202035 202028 202036 202037 202038 202039 202029 202040 202041 202042 Left -- 202025 202043 Right -- 202026 PIN STRIPE 1/4" BLACK 100262 PIN STRIPE 1/8"...
  • Page 33 Swing Light Kit, Part# 205013 Flatbed Accessories ITEM PART # DESCRIPTION 110440 BOLT, 3/8-16 X 1, WIZ FLANGE Swingout Lights 110615 NUT, 1/2-13, UNITORQUE LOCK 110618 NUT, 3/8-16 LOCK NYLON INSERT 110658 WASHER, 1/2" FLAT STANDARD 110676 WASHER, 3/8" FLAT STANDARD 211741 SWING LIGHT MOUNT, LEFT 211742...
  • Page 34 Cargo Light Assy, Part# 211391 ITEM PART # DESCRIPTION 211389 LIGHT BRACKET, RIGHT Flatbed Accessories 211390 LIGHT BRACKET, LEFT 230146 GROMMET, 3/16 ID X 9/16 OD Cargo Lights 710587 SCREW, 3/16 X .75 TEK SELF-TAP 830031 HEADLIGHT, RIGHT 830035 HEADLIGHT, LEFT NOT SHOWN 130004 Wire, 14ga, Black...
  • Page 35 Toolbox Complete W/Step, Part# 205011 Flatbed Accessories ITEM PART # DESCRIPTION 202001 DECAL, CHIP GUARD 30" Toolbox 211109 STEP, TOOLBOX 540082 Traction Pad Fender Skirts 211684 SHIELD, TOP & SIDE 215074 TOOLBOX ASSEMBLY, FLATBED 205012 BOLT PACKAGE 110258 NUT, 5/16-18, CAGE TINNERMAN 110437 BOLT, 3/8-16 X 0.75, WIZ FLANGE 110444...
  • Page 36 Toolbox Compl ete W/St ep, 20" Part# 205030 ITEM PART # DESCRIPTION 110119 NUT, 10-24 LOCK Flatbed Accessories 110264 BOLT, 10-24 X .5 STAINLESS, PHILLIPS 110606 NUT, 5/16-18 WIZ FLANGE 20" Toolbox 110778 CLEV I S PIN, STD ZP 1/4 X 1 1/2 112011 PUSH NUT, WASHER CAP STYLE 200183...
  • Page 37 Toolbox Complete W/Step, 17" Left ITEM PART # DESCRIPTION Flatbed Accessories 110119 NUT, 10-24 LOCK 110264 BOLT, 10-24 X .5 STAINLESS, PHILLIPS 17" Toolbox 110778 CLEVIS PIN, STD ZP 1/4 X 1 1/2 112011 PUSH NUT, WASHER CAP STYLE 200183 LATCH Fits "770"...
  • Page 38 Toolbox Complete W/Step, 12" Right ITEM PART # DESCRIPTION 110119 NUT, 10-24 LOCK Flatbed Accessories 110264 BOLT, 10-24 X .5 STAINLESS, PHILLIPS 110778 CLEVIS PIN, STD ZP 1/4 X 1 1/2 12" Toolbox 112011 PUSH NUT, WASHER CAP STYLE 200183 LATCH Fits 20"...
  • Page 39 Across the Bed Toolbox, Part# 2109125 ITEM PART # DESCRIPTION Flatbed Accessories 210914 TOOLBOX WELD ASSEMBLY 211132 BUSHING, .625 X .5 X .062 FNG Across the Bed Toolbox 110618 NUT, 3/8-16 LOCK NYLON INSERT 210908 ALL THREAD 211134 SPRING/LATCH 500078 Shock, Gas Filled 400010 DECAL, DEWEZE BLACK OUTLINE...
  • Page 40 Spinner & Riser Assemblies XRM Spinner & Riser Assemblies ITEM PART # DESCRIPTION ITEM PART # DESCRIPTION Flatbed Accessories 210008 Spinner Assy 16", Pair 215007 Spinner Assy Xrm / Pair 210006 Pin, Lynch 1/4 x 1 1/2 210006 Pin, Lynch 1/4 x 1 1/2 Spinners &...
  • Page 41 OTHER ACCESSORIES Adapter Assy, 4' Bale, Part# 210933 ITEM PART # DESCRIPTION 210929 4' BALE ADAPTER 210006 Pin, Lynch 1/4 x 1 1/2 RECEIVER HITCH P/N 215001 LIFT BAR P/N 210426 4.11 3/18/2011...
  • Page 42 NOTES Harper Industries 600 & 700 Series...
  • Page 43 GatorHyde Protective Coatings, Inc., 2210 South Highway 69, Wagoner, OK 74467 * (918) 485-2835 * www.gatorhyde.com Harper Industries Operator’s Manual...
  • Page 44 Appendix II – Remote Control Remote Control Harper Industries 600 & 700 Series...
  • Page 45 Harper Industries Operator’s Manual...
  • Page 46 Appendix III – Electric/Hydraulic Unit Electric/Hydraulic Power Unit Harper Industries Operator’s Manual...
  • Page 47 Harper Industries 600 & 700 Series...
  • Page 48 Harper Industries Operator’s Manual...
  • Page 49 Kit E/H Power, Part# 215005 ITEM PART # DESCRIPTION E/H Power Kit 110396 BOLT, 5/16-18 X 2.5 110437 BOLT, 3/8-16 X 0.75, WIZ FLANGE 110608 NUT, 5/16-18 110645 NUT, 3/8-16 WIZ FLANGE 110674 WASHER, 5/16" LOCK 110753 PLUG, 1/2" BUTTON PLASTIC 120087 ADAPTER, 6MB-8MJ45 120142...
  • Page 50 E/H Power Kit Black switch wire from hand control harness Ground Cable Positive Cable -6 Pressure Port Red wire fused from hand control harness -8 Suction Port 4/7/2011...
  • Page 51 Kit E/H Power, W/Remote Part# 205053 ITEM PART # DESCRIPTION E/H Power Kit 110396 BOLT, 5/16-18 X 2.5 110437 BOLT, 3/8-16 X 0.75, WIZ FLANGE W/ Remote 110608 NUT, 5/16-18 110645 NUT, 3/8-16 WIZ FLANGE 110674 WASHER, 5/16" LOCK 110753 PLUG, 1/2"...
  • Page 52 E/H Wiring, Kar-Tech Remote Decal Part# 202047 Harness Part# 232090 BATTERY/DIAGNOSTIC GREEN POWER TRANSMIT Purple switch wire from valve harness UNLOAD LOAD Ground Cable UNSQUEEZE SQUEEZE WORK LIGHTS Positive Cable Red wire fused from valve harness -6 Pressure Port -8 Suction Port 4/12/2011...
  • Page 53 SOLENOID UNLOAD FIRES LOAD SQUEEZE UNSQUEEZE 4/12/2011...
  • Page 54 Harper Industries 600 & 700 Series...

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