ActronAir GENESIS CRV96AT Installation And Commissioning Manual
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ActronAir GENESIS CRV96AT Installation And Commissioning Manual

ActronAir GENESIS CRV96AT Installation And Commissioning Manual

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GENESIS
96kW Outdoor
Installation and Commissioning Guide
Model Numbers
CRV96AT
The system is charged with flammable
refrigerant, safety checks are necessary to
ensure that the risk of ignition is minimised.
A2L
IMPORTANT NOTE:
This unit is designed for use with R-32 refrigerant only.
Please read the R-32 Safety Manual and this manual carefully
before installing or operating your air conditioning unit.
Information in this manual is to be used in conjunction with
the R-32 Safety Manual.
Make sure to save this manual for future reference.

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  • Page 1 GENESIS 96kW Outdoor Installation and Commissioning Guide Model Numbers CRV96AT IMPORTANT NOTE: This unit is designed for use with R-32 refrigerant only. Please read the R-32 Safety Manual and this manual carefully before installing or operating your air conditioning unit. Information in this manual is to be used in conjunction with the R-32 Safety Manual.

  • Page 2: Table Of Contents

    Genesis Installation and Commissioning Guide Table of Contents Introduction ������������������������������������������������������������������������������������������������������������������������������������4 General Information ������������������������������������������������������������������������������������������������������������������������5 Safety Instructions ��������������������������������������������������������������������������������������������������������������������������7 Installation Information �������������������������������������������������������������������������������������������������������������������8 Operation Manual Access ����������������������������������������������������������������������������������������������������������������9 Unit Mounting and Location ���������������������������������������������������������������������������������������������������������� 10 Components Overview ������������������������������������������������������������������������������������������������������������������ 11 Electrical Control Panel ������������������������������������������������������������������������������������������������������������������ 12 CRV96AT Group Control Option Electrical Board Layout BMS Option Electrical Board Layout Unit Dimensions, Clearances and Weights ��������������������������������������������������������������������������������������...
  • Page 3 Genesis Installation and Commissioning Guide Table of Contents NEO Wall Control Wiring Connections LM-RS-2 Optional Sensor Wiring Connections AERSS Optional Duct Sensor Wiring Connections Configuring and Commissioning Setup ������������������������������������������������������������������������������������������ 46 Menu and Navigation Configuring Compressor and Capacity(cnFg) Configuring Control Source (CtrS) Optional BMS Control ��������������������������������������������������������������������������������������������������������������������...

  • Page 4: Introduction

    Check your air conditioning unit and all items against the invoice upon receiving your shipment. Inspect the unit, components and accessories for any sign of damage. If there is any damage to the unit, contact ActronAir Customer Care Department immediately on: 1300 522 722 to obtain a Goods Return Number.

  • Page 5: General Information

    For optimum efficiency, your air conditioning unit will deliver just the right amount of cooling or heating capacity. Energy Efficient Refrigeration Circuits The ActronAir system is designed with a highly efficient refrigeration circuit that delivers only the amount of cooling or heating actually required to maintain your desired comfort at the most optimum efficiency.
  • Page 6 The air conditioning system is supplied with zero ozone depleting refrigerant. With cooling and heating performance capacity that are among the best in the market, the ActronAir air conditioning units provide the solution for the reduction of energy consumption, CO2 emission, high fuel dependency and high network grid demand.

  • Page 7: Safety Instructions

    Genesis Installation and Commissioning Guide Safety Instructions • Only licensed HVAC technicians* should install and service air conditioning equipment. Improper service or alteration by an unqualified technician could result in significant and major damage to the product or property which may render your warranty null and void.

  • Page 8: Installation Information

    Genesis Installation and Commissioning Guide Installation Information All service technicians handling refrigerant must be licensed to handle refrigerant gases. Recover and Recycle Refrigerants Never release refrigerant to the atmosphere! It is an offence in Australia to do so. Always recover, recycle and reuse refrigerants.

  • Page 9: Operation Manual Access

    CAUTION This outdoor unit is designed to match only with an ActronAir indoor unit as specified in the Technical Selection Catalogue. The unit is supplied with factory charged refrigerant as stated in the Rating Label. The use other material as a refrigerant may cause explosion and/or personal injury.

  • Page 10: Unit Mounting And Location

    Genesis Installation and Commissioning Guide Unit Mounting and Location 1. The units must be installed in accordance with relevant authority regulations. 2. Install the unit on a level and strong foundation. 3. Install anti-vibration rubber or isolation mounts (installer to supply) under all of the unit’s feet to help reduce noise and minimize vibration transfer through the foundation.

  • Page 11: Components Overview

    Genesis Installation and Commissioning Guide Components Overview NOTES: Drawing is subject to change without notice. Drawing for illustration purposes only (may vary depending on capacity) FAN 2 HEAT EXCHANGER COMPRESSOR 2 TOP PANEL (Crt 2) FAN 1 ACCESS PANEL PIPING AND WIRING ELECTRICAL PANEL LIQUID PIPE COMPRESSOR 1...

  • Page 12: Electrical Control Panel

    Genesis Installation and Commissioning Guide Electrical Control Panel CRV96AT Installation and Commissioning Guide - Genesis Split Ducted Outdoor Units 96kW (R-32 Series) Doc. No. 0525-141 Ver. 1 250226...

  • Page 13: Group Control Option Electrical Board Layout

    Genesis Installation and Commissioning Guide Group Control Option Electrical Board Layout NOTE Electrical board layout below is for illustration purposes only. Location for this option is same. Installation and Commissioning Guide - Genesis Split Ducted Outdoor Units 96kW (R-32 Series) Doc.

  • Page 14: Bms Option Electrical Board Layout

    Genesis Installation and Commissioning Guide BMS Option Electrical Board Layout NOTE Electrical board layout below is for illustration purposes only. Location for this option is same. Installation and Commissioning Guide - Genesis Split Ducted Outdoor Units 96kW (R-32 Series) Doc. No. 0525-141 Ver. 1 250226...

  • Page 15: Unit Dimensions, Clearances And Weights

    Genesis Installation and Commissioning Guide Unit Dimensions, Clearances and Weights CRV96AT 2290 O/A CONDENSATE DRAIN Ø 25.4 (1.0") BSP Female Thread STG1 LIQ Ø19.1 (3/4") STG1 GAS Ø28.6 (3/4") STG2 LIQ Ø19.1 (3/4") STG2 GAS Ø28.6 (3/4") DETAIL P 1241 1106 (MTG C-C DIST) 1106 (MTG C-C DIST) 1422 (MTG C-C DIST)
  • Page 16 1000 mm between the units or between the unit and the outside perimeter is available. 3. Minimum service access areas and spaces for airflow clearances are responsibilities of the installer, ActronAir will not be held liable for any extra charges incurred due to lack of access and space for airflow.

  • Page 17: Outdoor Unit

    1000 mm between the units or between the unit and the outside perimeter is available. 3. Minimum service access areas and spaces for airflow clearances are responsibilities of the installer, ActronAir will not be held liable for any extra charges incurred due to lack of access and space for airflow.

  • Page 18: Unit Lifting Procedures

    Genesis Installation and Commissioning Guide Unit Lifting Procedures NOTE • All drawings are for illustration purposes only. Actual unit may vary depending on the model. • Ensure all rigging equipment, accessories, and lifting machinery are rated to safely lift the unit’s specified weight. Refer to the unit’s weight and weight distribution details in the "Unit Drawing Dimensions"...
  • Page 19 0.5 / m TUBE ENDS MUST BE ROUND AND OF FULL nuts, bolts and DIAMETER. FOLD 0.5 / m ActronAir Pty Ltd This drawing always remains the ERROR!:Material ERROR!:Finish ANGLES & SQUARENESS TUBE MUST BE CLEAN AND FREE FROM 7 Fairview Place...

  • Page 20: Banking Of Outdoor Units

    • Minimum service access areas and spaces for airflow are responsibilities of the installer, ActronAir will not be held responsible for any extra charges incurred due to lack of access and space for airflow.

  • Page 21: Condensate Drainage Instructions

    0.5 mm / m See Notes See Notes ERROR!:Thickness ERROR!:AREA ERROR!:OUTER DIAMETER ActronAir Pty Ltd This drawing always remains the TUBE MUST BE CLEAN AND FREE FROM BURRS INSIDE 7 Fairview Place intellectual property of Actron HOLE DIAMETER 0.1 mm / m Marsden Park Engineering Pty Ltd.

  • Page 22: Suggested Drain Trap Details

    Genesis Installation and Commissioning Guide Suggested Drain Trap Details The top of the Trap must be 125mm The top of the Vent must be below the top of the Condensate 50mm higher than the top of Drain Connection the Base Pan Condensate Tray 50mm 250mm or high enough to Clamp...

  • Page 23: Unit Preparation

    Genesis Installation and Commissioning Guide Unit Preparation Rotate the Hex Recess 90° using 8mm allen key. PACKAGED UNIT ACCESS DOORS Hex Recess 90° Cam Latch Removal Order: 90° Rotate the Hex Recess 90° Open the Access 90° Doors -Electrical 2. Open the Access Doors-Electrical as illustrated below. Open the Access Doors...
  • Page 24 Genesis Installation and Commissioning Guide 4. Install Interconnecting Field Pipes. Braze refrigeration piping. Warning: Live electrical within enclosure. Isolate electrical supply before removing panels. Authorised technicians access only. Installation and Commissioning Guide - Genesis Split Ducted Outdoor Units 96kW (R-32 Series) Doc.

  • Page 25: Field Pipe Connection

    Piping and Brazing CAUTION The outdoor unit described in this guide is designed to match only with an ActronAir indoor unit as specified in the Technical Selection Catalogue. • The unit is supplied with factory charged refrigerant as stated in the Rating Label. The use of other material as a refrigerant may cause explosion and/or personal injury.

  • Page 26: Indoor Unit

    The chosen field pipe sizes must align with the suggested dimensions specified in the Tables for Refrigeration Piping found in the Refrigeration Section of the specifications. Should the installation necessitate the use of field pipe diameters that differ from the recommended sizes due to specific application conditions, it is advised to reach out to ActronAir for guidance.
  • Page 27 Genesis Installation and Commissioning Guide CAUTION Brazed joints should only be made while purging Nitrogen through the system. Failure to do so will cause carbon deposit to be left on the internal pipe surface, that in turn can cause system failure and void warranty.

  • Page 28: Pressure Testing

    Genesis Installation and Commissioning Guide Installing interconnecting pipe work to outdoor, nitrogen bleed procedure (First fit or rough in stage only) 1. Starting with circuit 1 system, remove piping caps from the condenser and fit pipe work into tails. 2. Fit nitro hose onto suction ball valve and fit open hose onto liquid line post valve. 3.

  • Page 29: Evacuation Procedure (Triple Evacuation)

    Genesis Installation and Commissioning Guide Evacuation Procedure (Triple Evacuation) 1. Fit service gauges to the ball valves (liquid line service valve and suction line service valve). 2. Evacuate the system to 1000 microns. 3. Check vacuum with vacu stat. Break the vacuum with dry Nitrogen to 100kPa. 4.

  • Page 30: Specifications For Refrigeration

    Genesis Installation and Commissioning Guide Specifications for Refrigeration TABLE : REFRIGERATION PIPING Reverse Cycle (Outdoor / Indoor) CRV96AT/EVA96AT Equivalent Pipe Length Range metres 0-35 35-75 Max. Vertical Height Differential metres Field Pipe Size Liquid Line inch (mm) Ø 19.05 mm (3/4”) Ø...

  • Page 31: Refrigerant Charging

    CAUTION • This outdoor unit is designed to match only with an ActronAir indoor unit as specified in the Technical Selection Catalogue. • R-32 refrigerant (CLASS A2L) is mildly flammable. Thoroughly read and understand the accompanying R-32 Safety Guide for installation and maintenance instructions.

  • Page 32: Cooling And Heating Operation

    Genesis Installation and Commissioning Guide Cooling and Heating Operation: Adjust the refrigerant charge to obtain the correct super heat and sub-cool for optimal performance as follows: 1. Ensure that air filters are fitted and total system airflows are achieved. (Air filters are not supplied with the unit, it is the responsibility of the installing contractor to provide and fit adequate return air and fresh air filters).
  • Page 33 Genesis Installation and Commissioning Guide Checking for Subcooling 1. From the Pressure / Temperature Chart, record the corresponding Saturated Condensing Temperature (SCT) at the given discharge pressure. 2. Calculate the system subcooling using the formula below: Subcooling = SCT - LLT 3.

  • Page 34: Charging Table

    Genesis Installation and Commissioning Guide Charging Table Temp Pressure Temp Pressure Temp Pressure Temp Pressure °C °C °C °C 1040 2439 1073 2500 1108 2564 1143 2628 1180 2694 1217 2760 1255 2829 1293 2898 1333 2969 1373 3040 1415 3114 1457 3187...

  • Page 35: Recording Of Final R-32 Refrigerant Charge

    Genesis Installation and Commissioning Guide Recording of Final R-32 Refrigerant Charge In case adjustment of refrigerant charge is required, the total charge must not exceed the maximum charge as per "Minimum Room Area and Maximum Charge Guide" section of the R-32 Safety Manual. The total R-32 charge (factory refrigerant charge + adjustment quantity of refrigerant) must be recorded in the "3570-082"...

  • Page 36: Electrical Installation

    Genesis Installation and Commissioning Guide Electrical Installation All electrical work must be carried out by a qualified technician. Make sure all wiring is in accordance with local wiring rules. Wiring connections should be made in accordance with the wiring diagram provided in accordance with the latest edition of the AS/NZS 3000 “Australian / New Zealand Wiring Rules”.

  • Page 37: Electrical Connection

    Genesis Installation and Commissioning Guide Electrical Connection NOTES • To minimise noise interference, Data and Power cable clearance should be maintained as much as possible. • All drawings are for illustration purposes only. Actual unit may vary depending on the model. •...

  • Page 38: Data Cable Shielding Instructions

    Genesis Installation and Commissioning Guide Data Cable Shielding Instructions 2 Core Twisted (ActronAir Part Number: AEDC2) NOTES • Maintain the twist of the core wires up to the Green Terminal Plug. • Maximum strip length of outer insulation to the Green Terminal Plug is 50mm.

  • Page 39: Circuit Breaker Size Recommendation

    Genesis Installation and Commissioning Guide Circuit Breaker Size Recommendation Circuit Breaker Size Model Amps CRV96AT / EVA96AT NOTE Refer to latest edition of AS/NZS 3000 or AS/NZS 3008 Australian/New Zealand Wiring Rules to determine required cable size. Installation and Commissioning Guide - Genesis Split Ducted Outdoor Units 96kW (R-32 Series) Doc.

  • Page 40: Wiring Diagram - Crv96At

    Genesis Installation and Commissioning Guide Wiring Diagram - CRV96AT NO OUTPUT INPUT VOLTAGE NC OUTPUT SHIELD SHIELD Installation and Commissioning Guide - Genesis Split Ducted Outdoor Units 96kW (R-32 Series) Doc. No. 0525-141 Ver. 1 250226...

  • Page 41: Wall Controller Options

    Genesis Installation and Commissioning Guide Wall Controller Options Wall Controller Options A maximum of three (3) wall controllers in the below combinations is allowed per unit. See below table. Wall Controllers Options 1st Option 2nd Option 3rd Option LC7-2 4th Option LC7-2 5th Option LC7-2...

  • Page 42: Wiring Configuration : Recommended

    Genesis Installation and Commissioning Guide Wiring Configuration : Recommended NOTES • Diagram shown below is a general representation only. Refer to individual unit wiring diagram for complete wiring connection details. • Long runs beside Mains cables or TV antenna cables should be avoided. •...

  • Page 43: Wiring Configuration : Alternate

    Genesis Installation and Commissioning Guide Wiring Configuration : Alternate LC7-2 WALL CONTROL LC7-2 WALL CONTROL LC7-2 WALL CONTROL (OPTIONAL) (OPTIONAL) (OPTIONAL) INDOOR UNIT OUTDOOR UNIT LM-RS (OPTIONAL) DATA CONTROL AERSS CABLE (OPTIONAL) NOTES • Diagram shown above is a general representation only. Refer to individual unit wiring diagram for complete wiring connection details.

  • Page 44: Wiring Connections

    Genesis Installation and Commissioning Guide Wiring Connections LC7-2 Wall Control Wiring Connections INDOOR WALL CONTROL WIRING CONTROL BOARD POWER: - BROWN / ORANGE 485 A: - BLUE WALL CONTROLLER +12V A 485 B: - BLUE-WHITE GND: - BROWN-WHITE / ORANGE-WHITE NOT USED: - GREEN / GREEN-WHITE WALL CONTROL CUT OFF...

  • Page 45: Lm-Rs-2 Optional Sensor Wiring Connections

    Genesis Installation and Commissioning Guide LM-RS-2 Optional Sensor Wiring Connections INDOOR CONTROL BOARD REMOTE SENSOR WIRING TEMP PAIR 1: - BLUE / BLUE-WHITE SENSORS PAIR 2: - ORANGE / ORANGE-WHITE PAIR 3: - GREEN / GREEN-WHITE PAIR 4: - BROWN / BROWN-WHITE OPTIONAL OPTIONAL SENSOR 2...

  • Page 46: Configuring And Commissioning Setup

    Genesis Installation and Commissioning Guide Configuring and Commissioning Setup Menu and Navigation MENU Scroll through the items DISPLAY at the same menu level. Increment the value being set. ENTER Go into the selected menu. Lock in selected value. MENU OUTDOOR * Family and Capacity are the representative values BOARD BACK Go back to the parent...

  • Page 47: Configuring Compressor And Capacity(Cnfg)

    Configurable settings are as follows: Third Party Control The unit can be controlled by non-ActronAir wall control. To do this, CtrS on the Outdoor Board has to be set to Ct. 0. For connection details, see the wiring diagram supplied with the outdoor unit.

  • Page 48: Optional Bms Control

    Genesis Installation and Commissioning Guide Optional BMS Control BMS CARD NOTE • Refer to ICUNO-Mod Installation and Commissioning Guide for more information. • BMS card will be connected to ODU board Stage 1 BMS PART NUMBERS BMS Connection Type Kit Part Number * Order Form MODBUS 485 ICUNO-MOD...

  • Page 49: Accessing Service And Technical Via Neo

    Genesis Installation and Commissioning Guide Accessing Service and Technical via NEO Special options are available via Advance Option menu. This must be accessed through Service and Technical section. Follow the steps as shown below: To access the Menu, touch on the hamburger icon ( ) on the NEO Controller.
  • Page 50 Genesis Installation and Commissioning Guide 4. The Service & Technical Section screen is as below: Installation and Commissioning Guide - Genesis Split Ducted Outdoor Units 96kW (R-32 Series) Doc. No. 0525-141 Ver. 1 250226...

  • Page 51: After Hours Logic With Timeclock (Scheduler)

    Genesis Installation and Commissioning Guide After Hours Logic with Timeclock (Scheduler) After Hours is the duration (in minutes) in which the unit will turn ON when the After Hours is set. By default, this is set to 0 min. The Minimum Settable Value is 1 min and the Maximum Settable Value is 120 mins. Setting this will be accessible via Service &...
  • Page 52 Genesis Installation and Commissioning Guide 4. Activate the After Hours Mode by tapping on the check box. Tap on the check box 5. Make necessary changes as the settings will be automatically saved. Touch on the Home button on the top right corner to go back to the Home screen.
  • Page 53 Genesis Installation and Commissioning Guide 7. To view the new setting of the After Hours Mode, touch the Menu button on the Home screen. Tap on the Menu 8. Select the After Hours and the new settings will appear. Tap on After Hours Installation and Commissioning Guide - Genesis Split Ducted Outdoor Units 96kW (R-32 Series) Doc.

  • Page 54: Filter Alarm Configuration

    Genesis Installation and Commissioning Guide Filter Alarm Configuration This gives the user an option to Enable and set the Air Filter Alarm . The setting is accessible via Service & Technical menu. Filter Alarm Configuration The filter timer can be set via the Control Interface as follow: 1.

  • Page 55: Variable Fan Technology - Pressure Control

    Genesis Installation and Commissioning Guide Variable Fan Technology – Pressure control The VFT operation on the Genesis units allows for automatic fan changes based on changing external static pressures. The purpose of this is to automatically adjust the total airflow when zones are closed off to maintain a consistent outlet airflow. The VFT function operates in heating, cooling, fan only and auto.
  • Page 56 Genesis Installation and Commissioning Guide Wiring Diagram DIP Switch Settings DIP 1 is used for setting the sensors address for the BMS connection. The required Adress is 31 and is set by turned Dip Switch 1, 2, 3, 4 & 5 to on. All dip switches are ON ON: 1, 2, 3 ,4 &...
  • Page 57 Genesis Installation and Commissioning Guide S1 Switch is used to set the static range, interval timing, Output Voltage & Testing Unit. The required settings are 0-1000Pa, 4seconds, 0-10VDC & Pa. To set this turn DIP switch 1, 2, 3 ,4 & 5 to on and 6 to off ON: 1, 2, 3 ,4 &...
  • Page 58 Genesis Installation and Commissioning Guide 3. In the Fan Level Configuration, select Volumetric Control. Tap on the check box 4. Change the Mode to Pressure. Tap on the check box 5. Make necessary changes on the Target Pressure by clicking the - or + buttons to select the desired external static pressure.
  • Page 59 Genesis Installation and Commissioning Guide 6. Touch on the Home button on the top right corner to go back to the home screen. Tap on the Home button NOTE • When operating the air conditioning system, the Fan Speed will show Air Volume Control. Installation and Commissioning Guide - Genesis Split Ducted Outdoor Units 96kW (R-32 Series) Doc.

  • Page 60: Supply Air Temperature Control

    Genesis Installation and Commissioning Guide Supply Air Temperature Control This feature allows the user to control and maintain the temperature of air supplied to the airconditioned space instead of controlling the room temperature. Wiring INDOOR CONTROL BOARD TEMP OPTIONAL OPTIONAL SENSORS SENSOR 2 SENSOR 1...
  • Page 61 Genesis Installation and Commissioning Guide 2. In Sensor Setup, select the Supply Air temperature sensor(s). Select Supply Air NOTE On the IDU Wired Sensor: if the Supply air temperature sensor is wired into S1 and Com it will be displayed as RS1 if the Supply Air Temperature Sensor is wired into S2 and Com in will be displayed as RS2.
  • Page 62 Genesis Installation and Commissioning Guide 6. Set the Supply Air Control Mode Enable box to on. Tap on the check box 7. Touch on the Home button on the top right corner to go back to the home screen. Tap on the Home button NOTE When Supply Air Temperature Control has been set correctly.

  • Page 63: Indoor Drain Pan Overflow Sensor

    Genesis Installation and Commissioning Guide Indoor Drain Pan Overflow Sensor In a typical air conditioning setup, the drain pan serves a vital function by gathering and expelling water from the unit. This pan is typically linked to gravity-fed drain traps, commonly referred to as P-traps. These P-traps need to be carefully designed to match the specific negative pressure of the application to ensure proper functionality and effective drainage of condensate from the unit.
  • Page 64 3 minutes to automatically reset the error code. If the issue persists, it is suggested to inspect the overflow sensor as per the wiring diagram or get in touch with ActronAir support team at 1300 522 722.

  • Page 65: Co2 Sensor

    This sensor has been designed and engineered to give you control of the amount of fresh air to be introduced into your compatible ActronAir airconditioning units with outside air dampers, for the purpose of Demand Control Ventilation (DCV). DCV allows for the modulation of the outdoor airflow in response to the occupancy of the conditioned space.
  • Page 66 Genesis Installation and Commissioning Guide 3. Tap on the Outside Air Damper & Economiser tab. Tap on the tab 4. Select the Enable CO Control by tapping on the check box. Tap on the check box 5. To change the CO Control Options settings, tap on the tab.
  • Page 67 Genesis Installation and Commissioning Guide 6. Make necessary changes as settings will be automatically saved. 7. To go back to the Home screen, tap the Home button. Tap on the tab Installation and Commissioning Guide - Genesis Split Ducted Outdoor Units 96kW (R-32 Series) Doc.

  • Page 68: Setting Humidity Sensor

    Genesis Installation and Commissioning Guide Setting Humidity Sensor The CRH-D and CRH-S humidity sensors are utilised in air conditioning systems when the optional Reheat or Economy (Enthalpy) cycle is needed. The CRH-D model is designed for duct mounting to measure and monitor relative humidity in the supply air through the ductwork during the Re-heat cycle;...
  • Page 69 Genesis Installation and Commissioning Guide 3. On the next screen, enable the Enable Outside Air Damper by tapping on the check box. Tap on the check box 4. Select Enable Economiser by tapping on the check box. Dry bulb control is enabled by default. Tap on the check box 5.
  • Page 70 Genesis Installation and Commissioning Guide 6. Still in the Economiser Options screen, select Enable Relative Humidity Control by tapping on the check box. Tap on the check box 7. Tap Options to access the settings. Tap on the tab 8. On the next screen, you will be able to make the necessary changes. Settings are automatically saved. Installation and Commissioning Guide - Genesis Split Ducted Outdoor Units 96kW (R-32 Series) Doc.
  • Page 71 Genesis Installation and Commissioning Guide 9. To change the Humidity Sensor Configuration setting, tap on the tab (Default - set as an outdoor RH sensor). Tap on the tab 10. In Humidity Sensor Configuration, the Outdoor is the default setting where the check box is. The outdoor Dry bulb with outside air enthalpy (requires outside relative humidity sensor) is enabled.
  • Page 72 Genesis Installation and Commissioning Guide 12. Change the setting to Indoor + Outdoor to enable the Set Enthalpy Difference option. By tapping the Indoor + Outdoor Dry bulb with inside/outside enthalpy control (requires inside and outside relative humidity sensors) is enabled.
  • Page 73 Genesis Installation and Commissioning Guide 15. Tap the check box of the Moisture Content Control or Dew Point Control to make necessary changes. Settings will be automatically saved. 16. Make necessary changes as settings will be automatically saved. 17. To go back to the Home screen, tap the Home button. Tap on the tab Installation and Commissioning Guide - Genesis Split Ducted Outdoor Units 96kW (R-32 Series) Doc.

  • Page 74: Bluetooth Commissioning Tool

    The Actron Link application also allows the user to retrieve the product information. To access the Instruction Manual (9590-3037-01), scan the QR Code on the Box of the Bluetooth Commissiong Tool or visit docs.actronair.com.au. Installation and Commissioning Guide - Genesis Split Ducted Outdoor Units 96kW (R-32 Series)

  • Page 75: Demand Response Management

    Genesis Installation and Commissioning Guide Demand Response Management These products are compliant to AS/NZS 4577.3.1:2012 Refer to Control Panel section for the location of the Control Board (Condenser Control Stage 1 ODU CPU Board) CONDENSER CONTROL STAGE 1 ODU CPU BOARD +12V/COM DRM 3/COMP...

  • Page 76: Third Party Control Input (Indoor And/Or Outdoor Board)

    Genesis Installation and Commissioning Guide Third Party Control Input (Indoor and/or Outdoor Board) This option allows Fan, Compressor and Reversing Valve to be controlled by a Third Party Control. There are two ways on how the Indoor Fan may be controlled, using 0-10V Analogue Input or Fixed Indoor Fan Speed. NOTE •...

  • Page 77: 0-10V Analogue Input For Compressor With Fixed Indoor Fan Speed

    Genesis Installation and Commissioning Guide NOTES • As the compressor turns ON and the Indoor fan signal is not available then indoor fan will start to run on medium PWM speed. • Indoor fan low and high PWM limits depends upon the model. Refer to Indoor Fan Table and Fan Curve Section. •...

  • Page 78: 0-10V Analogue Input For Indoor Fan With Fixed Speed Compressor

    Genesis Installation and Commissioning Guide NOTES • As the compressor turns ON and the Indoor fan signal is not available then indoor fan will start to run on medium PWM speed. • Indoor fan operation when fan signal is available: •...

  • Page 79: Run And Fault Indication Output (Outdoor Board)

    Genesis Installation and Commissioning Guide Run and Fault Indication Output (Outdoor Board) To activate, the unit must be wired as illustrated below. If required, a fault output connection terminal is also available to show any error/fault with the a/c system. RUN/FAULT relay outputs (230VAC/5A MAX) connection. Run Indication OUTPUT ODU CPU...

  • Page 80: Remote On/Off

    Genesis Installation and Commissioning Guide Remote On/Off To activate, the unit must be wired as illustrated below. This will enable unit to be turned ON and OFF from the Outdoor board. NOTES Turning the system On and Off by remote method The system must be operating in Wall St atus 1: The system is Off and the remote switch/relay has Controller only (control mode 1) or BMS + Wall...

  • Page 81: Desuperheater

    Genesis Installation and Commissioning Guide Desuperheater Desuperheater functions can be enabled and disabled through the outdoor board via the seven segment display menu. See Configuration and Commissiong Setup section for details on the structure of navigation through the outdoor board. NOTE The Desuperheater needs to be activated via the Condenser Control board on both stage 1 and stage 2 (ODU board).

  • Page 82: Pump Settings

    Genesis Installation and Commissioning Guide Pump Settings Proportional Pressure This is the default setting, calibrated at 5.5 metres. If this setting does not suit your application requirements, you may select either Fixed Speed or Constant Pressure using the pump buttons (refer to "Adjust the Desuperheater Pump via Pump Menu"...

  • Page 83: Adjust The Desuperheater Pump Via Pump Menu

    Genesis Installation and Commissioning Guide Adjust the Desuperheater Pump via Pump Menu (below example is setting the speed) The pump menu is accessible only when the pump is active. The pump will turn on and off automatically once the following conditions are met or if manually activated through the seven-segment menu: Turn ON: when the unit has run for at least 5min and the DLT temperature is 8 °...

  • Page 84: Fan Performance Data And Curve

    Genesis Installation and Commissioning Guide Fan Performance Data and Curve EVA96AT FAN DATA EXTERNAL STATIC PRESSURE (Pa) AIRFLOW (l/s) 1250 1105 1298 1520 1701 1947 1500 1200 1411 1650 1847 2110 2000 1146 1402 1655 1857 2150 2484 2250 1252 1507 1777 1990...
  • Page 85 Genesis Installation and Commissioning Guide EVA96AT : Third Party Application Fan Curve Installation and Commissioning Guide - Genesis Split Ducted Outdoor Units 96kW (R-32 Series) Doc. No. 0525-141 Ver. 1 250226...

  • Page 86: Sensor Detail

    Genesis Installation and Commissioning Guide Sensor Detail OUTDOOR SENSORS ActronAir Sl.No. Description Location Part Number Compressor 1 Discharge Temp. Sensor Compressor 1 Discharge line S2060-121-DLT1 Compressor 2 Discharge Temp. Sensor Compressor 2 Discharge line S2060-121-DLT2 Outdoor Coil 1 Temperature Sensor...

  • Page 87: Fault Display Codes

    Genesis Installation and Commissioning Guide Fault Display Codes Outdoor Board Fault Display Codes Outdoor Unit CPU Function / Fault Unit Off or Unit Turning Off (flashing) CooL Unit Cooling Mode or Start Cooling (flashing) HEAt Unit Heating Mode or Start Heating (flashing) dEF 1/2/3 Time to Start Defrost - 1 / 2 / 3 minutes Heating Mode - Defrost...

  • Page 88: Error Description

    Genesis Installation and Commissioning Guide Digit 1 Digit 2 Digit 3 + 4 Error Description Discharge Temperature High Coil Sensor Failure Discharge Temperature Sensor Fail LP Switch Open LP Sensor Fail 1*/ 2** HP Switch Open HP Sensor Fail Desuperheater Inlet Temp. Sensor Failure. Suction Temperature Sensor Fail Ambient Sensor Fail Configuration Error...
  • Page 89 Genesis Installation and Commissioning Guide Digit 1 Digit 2 Digit 3 + 4 Error Description Micro Electronic Fault Or Drive EEPROM Fault Reserved Reserved Reserved Power Module Over Temp PFC-IGBT Over Temp Lost Rotor Position Reserved Reserved DC Voltage Low IGBT Over Current Compressor Phase Current Foldback Timeout 1* / 2**...
  • Page 90 Genesis Installation and Commissioning Guide Digit 1 Digit 2 Digit 3 + 4 Error Description VSD Comms IDU-IDU-ODU Communication Comms WC Comms IDU Fan Comms BMS ODU Comms Master WC Comms 0*** / 1*/ 2** ODU Fan Comms CO2 Sensor Communication Failure Outdoor RH Sensor Communication Failure Indoor RH Sensor Communication Failure Indoor R-32 A2L Sensor Communication Failure...

  • Page 91: Maintenance

    Genesis Installation and Commissioning Guide Maintenance Maintenance Procedures This section describes the procedures that must be performed as a part of normal maintenance program. Regular servicing of equipment by licensed technician is highly recommended. Regular servicing of your unit helps in maintaining its optimum performance and reliability.
  • Page 92 Genesis Installation and Commissioning Guide WARNING Do Not Use High Alkaline Detergent! When using detergent for coil cleaning, ensure that the alkaline level is no higher than 8.5, which can cause corrosion damage to the coils. DANGER No Water into the Electrical Compartments! Ensure consideration is given to the possibility of water entering the electrical compartments during cleaning of the condenser coil.

  • Page 93: Maintenance Frequency Checklist

    Genesis Installation and Commissioning Guide Maintenance Frequency Checklist Regular servicing of equipment by a qualified technician is recommended every 12 months for residential applications and every quarter for commercial applications. Regular servicing of your unit helps in maintaining its optimum performance and reliability.

  • Page 94: Start Up And Commissioning Report

    Genesis Installation and Commissioning Guide Start Up and Commissioning Report INSTALLATION INFORMATION Name: Tel. Number: CUSTOMER Address: Name: Tel. Number: INSTALLER Address: Site Address: Date Installed: Model: Serial Number: CIRCUIT TEMPERATURE SETTINGS Supply Air Temperature Return Air Temperature Suction Temperature Discharge Temperature Condenser Coil Temperature Ambient Temperature...

  • Page 95: Version History

    Genesis Installation and Commissioning Guide Version History DOCUMENT VERSION BOM VERSION UPDATE HISTORY Ver 1 Released Installation and Commissioning Guide - Genesis Split Ducted Outdoor Units 96kW (R-32 Series) Doc. No. 0525-141 Ver. 1 250226...
  • Page 96 Actron Engineering Pty Limited ABN 34 002767240. ®Registered Trade Marks of Actron Engineering Pty Limited. ActronAir is constantly seeking ways to improve the design of its products. Therefore, specifications are subject to change without notice. Installation and Commissioning Guide - Genesis Split Ducted Outdoor Units 96kW (R-32 Series)

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