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GENESIS
96kW Indoor
Installation and Commissioning Guide
Model Numbers
EVA96AT
The system is charged with flammable
refrigerant, safety checks are necessary to
ensure that the risk of ignition is minimised.
A2L
IMPORTANT NOTE:
This unit is designed for use with R-32 refrigerant only.
Please read the R-32 Safety Manual and this manual carefully
before installing or operating your air conditioning unit.
Information in this manual is to be used in conjunction with
the R-32 Safety Manual.
Make sure to save this manual for future reference.

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Summary of Contents for ActronAir Genesis EVA96AT

  • Page 1 GENESIS 96kW Indoor Installation and Commissioning Guide Model Numbers EVA96AT IMPORTANT NOTE: This unit is designed for use with R-32 refrigerant only. Please read the R-32 Safety Manual and this manual carefully before installing or operating your air conditioning unit. Information in this manual is to be used in conjunction with the R-32 Safety Manual.
  • Page 2: Table Of Contents

    PRELIMINARY DATA ONLY THIS LABEL TO BE REMOVED ON SIGN-OFF GENESIS Installation and Commissioning Guide Table of Contents Introduction ������������������������������������������������������������������������������������������������������������������������������������3 Safety Instructions ��������������������������������������������������������������������������������������������������������������������������4 Components Overview ��������������������������������������������������������������������������������������������������������������������5 Indoor Unit Components Overview Indoor Unit Electrical Panel Overview Unit Dimensions and Clearance ��������������������������������������������������������������������������������������������������������6 EVA96AT Installation Instructions �������������������������������������������������������������������������������������������������������������������8 Condensate Tray Drainage Instructions ������������������������������������������������������������������������������������������...
  • Page 3: Introduction

    Check your air conditioning unit and all items against the invoice upon receiving your shipment. Inspect the unit, components and accessories for any sign of damage. If there is any damage to the unit, contact ActronAir Customer Care Department immediately on: 1300 522 722 to obtain a Goods Return Number.
  • Page 4: Safety Instructions

    PRELIMINARY DATA ONLY THIS LABEL TO BE REMOVED ON SIGN-OFF GENESIS Installation and Commissioning Guide Safety Instructions • Only licensed HVAC technicians* should install and service air conditioning equipment. Improper service or alteration by an unqualified technician could result in significant and major damage to the product or property which may render your warranty null and void.
  • Page 5: Components Overview

    PRELIMINARY DATA ONLY THIS LABEL TO BE REMOVED ON SIGN-OFF GENESIS Installation and Commissioning Guide Components Overview Indoor Unit Components Overview NOTES: Drawing is subject to change without notice. Drawing for illustration purposes only (may vary depending on capacity) EVA720T has a single fan configuration TOP PANEL HEAT EXCHANGER...
  • Page 6: Unit Dimensions And Clearance

    PRELIMINARY DATA ONLY THIS LABEL TO BE REMOVED ON SIGN-OFF GENESIS Installation and Commissioning Guide Unit Dimensions and Clearance EVA96AT NOTES: THIRD ANGLE • Do not scale drawing. All dimensions are in mm unless otherwise specified. Refer to corresponding unit PROJECTION dimensional drawing for mounting hole details.
  • Page 7: Top View

    1000 mm between the units or between the unit and the outside perimeter is available. 3. Minimum service access areas and spaces for airflow clearances are responsibilities of the installer, ActronAir will not be held liable for any extra charges incurred due to lack of access and space for airflow.
  • Page 8: Installation Instructions

    Compliance and consultation with the authorities having jurisdiction with the installation of this equipment is the responsibility of the installer. ActronAir will not be held liable for any damages or costs as a result of the installer’s failure to comply. Please refer to the matching outdoor unit Installation and Commissioning Guide for further information and details.
  • Page 9 NOTE This indoor unit is designed to match only with an ActronAir Series outdoor unit as specified in the Technical Selection Catalogue. The unit is supplied with factory charged dry air. Be aware of the pressurised air charge when purging. Remove the caps from the connection points and purge the system only when the field pipe connections are ready to be completed.
  • Page 10 PRELIMINARY DATA ONLY THIS LABEL TO BE REMOVED ON SIGN-OFF GENESIS Installation and Commissioning Guide Unit Lifting Instructions NOTE WH&S regulations must be observed and will take • All drawings are for illustration purposes only. Actual unit precedent during lifting process. may vary depending on the model.
  • Page 11: Condensate Tray Drainage Instructions

    FLAT PATTERN 0.5 / m TUBE ENDS MUST BE ROUND AND OF FULL DIAMETER. FOLD 0.5 / m ActronAir Pty Ltd This drawing always remains the See Notes See Notes ANGLES & SQUARENESS TUBE MUST BE CLEAN AND FREE FROM...
  • Page 12: Electrical Installation

    Advance B R-32 Outdoor Units Installation and Commissioning Guide Electrical Installation All electrical work must be carried out by a qualified technician. Make sure all wiring is in accordance with local wiring rules. Wiring connections should be made in accordance with the wiring diagram provided in accordance with the latest edition of the AS/NZS 3000 “Australian / New Zealand Wiring Rules”.
  • Page 13: Wiring Diagram - Evav96At

    PRELIMINARY DATA ONLY THIS LABEL TO BE REMOVED ON SIGN-OFF GENESIS Installation and Commissioning Guide Wiring Diagram - EVAV96AT S H I E L D NO OUTPUT INPUT VOLTAGE NC OUTPUT Installation and Commissioning Guide - Genesis Split Ducted Indoor Units 96kW (R-32 Series) Doc.
  • Page 14: Electrical Connection

    PRELIMINARY DATA ONLY THIS LABEL TO BE REMOVED ON SIGN-OFF GENESIS Installation and Commissioning Guide Electrical Connection NOTES • To minimise noise interference, Data and Power cable clearance should be maintained as much as possible. • All drawings are for illustration purposes only. Actual unit may vary depending on the model. •...
  • Page 15: Data Cable Shielding Instructions

    GENESIS Installation and Commissioning Guide Data Cable Shielding Instructions 2 Core Twisted (ActronAir Part Number: AEDC2) NOTES • Maintain the twist of the core wires up to the Green Terminal Plug. • Maximum strip length of outer insulation to the Green Terminal Plug is 50mm.
  • Page 16: Circuit Breaker Size Recommendation

    PRELIMINARY DATA ONLY THIS LABEL TO BE REMOVED ON SIGN-OFF GENESIS Installation and Commissioning Guide Circuit Breaker Size Recommendation Circuit Breaker Size Model Amps CRV96AT / EVA96AT NOTE Refer to latest edition of AS/NZS 3000 or AS/NZS 3008 Australian/New Zealand Wiring Rules to determine required cable size. Installation and Commissioning Guide - Genesis Split Ducted Indoor Units 96kW (R-32 Series) Doc.
  • Page 17: Wall Controller Options

    PRELIMINARY DATA ONLY THIS LABEL TO BE REMOVED ON SIGN-OFF GENESIS Installation and Commissioning Guide Wall Controller Options Wall Controller Options A maximum of three (3) wall controllers in the below combinations is allowed per unit. See below table. Wall Controllers Options 1st Option 2nd Option...
  • Page 18: Wiring Configuration : Recommended

    PRELIMINARY DATA ONLY THIS LABEL TO BE REMOVED ON SIGN-OFF GENESIS Installation and Commissioning Guide Wiring Configuration : Recommended NOTES • Diagram shown below is a general representation only. Refer to individual unit wiring diagram for complete wiring connection details. •...
  • Page 19: Wiring Configuration : Alternate

    PRELIMINARY DATA ONLY THIS LABEL TO BE REMOVED ON SIGN-OFF GENESIS Installation and Commissioning Guide Wiring Configuration : Alternate LC7-2 LC7-2 LC7-2 WALL CONTROL 1 WALL CONTROL 2 WALL CONTROL 3 (OPTIONAL) (OPTIONAL) (OPTIONAL) LM-RS-2 (OPTIONAL) AERSS (OPTIONAL) NOTES • Diagram shown above is a general representation only. Refer to individual unit wiring diagram for complete wiring connection details.
  • Page 20: Wiring Connections

    PRELIMINARY DATA ONLY THIS LABEL TO BE REMOVED ON SIGN-OFF GENESIS Installation and Commissioning Guide Wiring Connections LC7-2 Wall Control Wiring Connections INDOOR WALL CONTROL WIRING CONTROL BOARD POWER: - BROWN / ORANGE 485 A: - BLUE WALL CONTROLLER +12V A 485 B: - BLUE-WHITE GND:...
  • Page 21: Lm-Rs-2 Optional Sensor Wiring Connections

    PRELIMINARY DATA ONLY THIS LABEL TO BE REMOVED ON SIGN-OFF GENESIS Installation and Commissioning Guide LM-RS-2 Optional Sensor Wiring Connections INDOOR CONTROL BOARD REMOTE SENSOR WIRING TEMP PAIR 1: - BLUE / BLUE-WHITE SENSORS PAIR 2: - ORANGE / ORANGE-WHITE PAIR 3: - GREEN / GREEN-WHITE PAIR 4: - BROWN / BROWN-WHITE OPTIONAL...
  • Page 22: Accessing Service And Technical Via Neo

    PRELIMINARY DATA ONLY THIS LABEL TO BE REMOVED ON SIGN-OFF GENESIS Installation and Commissioning Guide Accessing Service and Technical via NEO Special options are available via Advance Option menu. This must be accessed through Service and Technical section. Follow the steps as shown below: To access the Menu, touch on the hamburger icon ( ) on the NEO Controller.
  • Page 23 PRELIMINARY DATA ONLY THIS LABEL TO BE REMOVED ON SIGN-OFF GENESIS Installation and Commissioning Guide 4. The Service & Technical Section screen is as below: Installation and Commissioning Guide - Genesis Split Ducted Indoor Units 96kW (R-32 Series) Doc. No. 0525-140 Ver. 1 250225...
  • Page 24: After Hours Logic With Timeclock (Scheduler)

    PRELIMINARY DATA ONLY THIS LABEL TO BE REMOVED ON SIGN-OFF GENESIS Installation and Commissioning Guide After Hours Logic with Timeclock (Scheduler) After Hours is the duration (in minutes) in which the unit will turn ON when the After Hours is set. By default, this is set to 0 min.
  • Page 25 PRELIMINARY DATA ONLY THIS LABEL TO BE REMOVED ON SIGN-OFF GENESIS Installation and Commissioning Guide 4. Activate the After Hours Mode by tapping on the check box. Tap on the check box 5. Make necessary changes as the settings will be automatically saved. Touch on the Home button on the top right corner to go back to the Home screen.
  • Page 26 PRELIMINARY DATA ONLY THIS LABEL TO BE REMOVED ON SIGN-OFF GENESIS Installation and Commissioning Guide 7. To view the new setting of the After Hours Mode, touch the Menu button on the Home screen. Tap on the Menu 8. Select the After Hours and the new settings will appear. Tap on After Hours Installation and Commissioning Guide - Genesis Split Ducted Indoor Units 96kW (R-32 Series)
  • Page 27: Filter Alarm Configuration

    PRELIMINARY DATA ONLY THIS LABEL TO BE REMOVED ON SIGN-OFF GENESIS Installation and Commissioning Guide Filter Alarm Configuration This gives the user an option to Enable and set the Air Filter Alarm . The setting is accessible via Service & Technical menu. Filter Alarm Configuration The filter timer can be set via the Control Interface as follow: 1.
  • Page 28: Variable Fan Technology - Pressure Control

    PRELIMINARY DATA ONLY THIS LABEL TO BE REMOVED ON SIGN-OFF GENESIS Installation and Commissioning Guide Variable Fan Technology – Pressure control The VFT operation on the Genesis units allows for automatic fan changes based on changing external static pressures. The purpose of this is to automatically adjust the total airflow when zones are closed off to maintain a consistent outlet airflow.
  • Page 29 PRELIMINARY DATA ONLY THIS LABEL TO BE REMOVED ON SIGN-OFF GENESIS Installation and Commissioning Guide Wiring Diagram DIP Switch Settings DIP 1 is used for setting the sensors address for the BMS connection. The required Adress is 31 and is set by turned Dip Switch 1, 2, 3, 4 &...
  • Page 30 PRELIMINARY DATA ONLY THIS LABEL TO BE REMOVED ON SIGN-OFF GENESIS Installation and Commissioning Guide S1 Switch is used to set the static range, interval timing, Output Voltage & Testing Unit. The required settings are 0-1000Pa, 4seconds, 0-10VDC & Pa. To set this turn DIP switch 1, 2, 3 ,4 & 5 to on and 6 to off ON: 1, 2, 3 ,4 &...
  • Page 31 PRELIMINARY DATA ONLY THIS LABEL TO BE REMOVED ON SIGN-OFF GENESIS Installation and Commissioning Guide 3. In the Fan Level Configuration, select Volumetric Control. Tap on the check box 4. Change the Mode to Pressure. Tap on the check box 5.
  • Page 32 PRELIMINARY DATA ONLY THIS LABEL TO BE REMOVED ON SIGN-OFF GENESIS Installation and Commissioning Guide 6. Touch on the Home button on the top right corner to go back to the home screen. Tap on the Home button NOTE • When operating the air conditioning system, the Fan Speed will show Air Volume Control. Installation and Commissioning Guide - Genesis Split Ducted Indoor Units 96kW (R-32 Series) Doc.
  • Page 33: Supply Air Temperature Control

    PRELIMINARY DATA ONLY THIS LABEL TO BE REMOVED ON SIGN-OFF GENESIS Installation and Commissioning Guide Supply Air Temperature Control This feature allows the user to control and maintain the temperature of air supplied to the airconditioned space instead of controlling the room temperature. Wiring INDOOR CONTROL...
  • Page 34 PRELIMINARY DATA ONLY THIS LABEL TO BE REMOVED ON SIGN-OFF GENESIS Installation and Commissioning Guide 2. In Sensor Setup, select the Supply Air temperature sensor(s). Select Supply Air NOTE On the IDU Wired Sensor: if the Supply air temperature sensor is wired into S1 and Com it will be displayed as RS1 if the Supply Air Temperature Sensor is wired into S2 and Com in will be displayed as RS2.
  • Page 35 PRELIMINARY DATA ONLY THIS LABEL TO BE REMOVED ON SIGN-OFF GENESIS Installation and Commissioning Guide 6. Set the Supply Air Control Mode Enable box to on. Tap on the check box 7. Touch on the Home button on the top right corner to go back to the home screen. Tap on the Home button NOTE When Supply Air Temperature Control has been set correctly.
  • Page 36: Indoor Drain Pan Overflow Sensor

    PRELIMINARY DATA ONLY THIS LABEL TO BE REMOVED ON SIGN-OFF GENESIS Installation and Commissioning Guide Indoor Drain Pan Overflow Sensor In a typical air conditioning setup, the drain pan serves a vital function by gathering and expelling water from the unit. This pan is typically linked to gravity-fed drain traps, commonly referred to as P-traps.
  • Page 37 3 minutes to automatically reset the error code. If the issue persists, it is suggested to inspect the overflow sensor as per the wiring diagram or get in touch with ActronAir support team at 1300 522 722.
  • Page 38: Fan Performance Data And Curve

    PRELIMINARY DATA ONLY THIS LABEL TO BE REMOVED ON SIGN-OFF GENESIS Installation and Commissioning Guide Fan Performance Data and Curve EVA96AT FAN DATA EXTERNAL STATIC PRESSURE (Pa) AIRFLOW (l/s) 1250 1105 1298 1520 1701 1947 1500 1200 1411 1650 1847 2110 2000 1146...
  • Page 39 PRELIMINARY DATA ONLY THIS LABEL TO BE REMOVED ON SIGN-OFF GENESIS Installation and Commissioning Guide EVA96AT : Third Party Application Fan Curve Installation and Commissioning Guide - Genesis Split Ducted Indoor Units 96kW (R-32 Series) Doc. No. 0525-140 Ver. 1 250225...
  • Page 40: Maintenance

    PRELIMINARY DATA ONLY THIS LABEL TO BE REMOVED ON SIGN-OFF GENESIS Installation and Commissioning Guide Maintenance Maintenance Procedures This section describes the procedures that must be performed as a part of normal maintenance program. Regular servicing of equipment by licensed technician is highly recommended. Regular servicing of your unit helps in maintaining its optimum performance and reliability.
  • Page 41 PRELIMINARY DATA ONLY THIS LABEL TO BE REMOVED ON SIGN-OFF GENESIS Installation and Commissioning Guide WARNING Do Not Use High Alkaline Detergent! When using detergent for coil cleaning, ensure that the alkaline level is no higher than 8.5, which can cause corrosion damage to the coils.
  • Page 42: Maintenance Frequency Checklist

    PRELIMINARY DATA ONLY THIS LABEL TO BE REMOVED ON SIGN-OFF GENESIS Installation and Commissioning Guide Maintenance Frequency Checklist Regular servicing of equipment by a qualified technician is recommended every 12 months for residential applications and every quarter for commercial applications. Regular servicing of your unit helps in maintaining its optimum performance and reliability.
  • Page 43: Start Up And Commissioning Report

    PRELIMINARY DATA ONLY THIS LABEL TO BE REMOVED ON SIGN-OFF GENESIS Installation and Commissioning Guide Start Up and Commissioning Report INSTALLATION INFORMATION Name: Tel. Number: CUSTOMER Address: Name: Tel. Number: INSTALLER Address: Site Address: Date Installed: Model: Serial Number: CIRCUIT TEMPERATURE SETTINGS Supply Air Temperature Return Air Temperature Suction Temperature...
  • Page 44: Version History

    PRELIMINARY DATA ONLY THIS LABEL TO BE REMOVED ON SIGN-OFF GENESIS Installation and Commissioning Guide Version History DOCUMENT VERSION BOM VERSION UPDATE HISTORY Ver 1 Released Installation and Commissioning Guide - Genesis Split Ducted Indoor Units 96kW (R-32 Series) Doc. No. 0525-140 Ver. 1 250225...
  • Page 45 Actron Engineering Pty Limited ABN 34 002767240. ®Registered Trade Marks of Actron Engineering Pty Limited. ActronAir is constantly seeking ways to improve the design of its products. Therefore, specifications are subject to change without notice. Installation and Commissioning Guide - Genesis Split Ducted Indoor Units 96kW (R-32 Series)

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