ActronAir PKV290T-T Installation And Commissioning Manual
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ActronAir PKV290T-T Installation And Commissioning Manual

Variable capacity commercial package ducted units
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Variable Capacity Commercial
Package Ducted Units
Installation and Commissioning Guide
IMPORTANT NOTE:
Please read this manual carefully before installing or operating your air conditioning unit.
PACKAGE MODELS
UNDER/OVER
CONFIGURATION
PKV290T-T
PKV330T-T
*Left Air Handing Option shown for illustration purposes only.
SIDE BY SIDE
CONFIGURATION*
PKV290T-L/R
PKV330T-L/R
Left Air Handing Option.
Right Air Handing Option.

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  • Page 1 Variable Capacity Commercial Package Ducted Units Installation and Commissioning Guide PACKAGE MODELS UNDER/OVER SIDE BY SIDE CONFIGURATION CONFIGURATION* PKV290T-T PKV290T-L/R PKV330T-T PKV330T-L/R *Left Air Handing Option shown for illustration purposes only. Left Air Handing Option. Right Air Handing Option. IMPORTANT NOTE:...

  • Page 2: Table Of Contents

    05. Wall Control Operation Manual Access ..................6 06. Components Overview ....................... 7 07. Package Unit Dimensions / Clearances ..................9 07.01. Package Model : PKV290T-T / PKV330T-T 07.02. Package Model : PKV290T-L/PKV330T-L 07.03. Package Model : PKV290T-R / PKV330T-R 08.

  • Page 3: Inspections

    Check your air conditioning unit and all items against the invoice upon receiving your shipment. Inspect the unit, components and accessories for any sign of damage. If there is any damage to the unit, contact ActronAir Customer Care Department immediately on: 1300 522 722 to obtain a Goods Return Number.

  • Page 4: Safety Instructions

    Refrigerant Handling and Accountability ActronAir strongly urges that all service technicians make every effort possible to reduce the emission of refrigerants to the atmosphere. Everyone must act in a responsible manner to conserve refrigerants in accordance to the industry code of practice.

  • Page 5: Installation Information

    PRELIMINARY DATA ONLY Ver. 5.01 210406 THIS LABEL TO BE REMOVED ON SIGN-OFF Variable Capacity Commercial Installation and Commissioning Guide DANGER Hazardous Voltage - Risk of Electrocution. TURN-OFF the power from main isolator before proceeding with any service work of the unit. Observe proper LOCK-OUT/TAG- OUT (LOTO) procedures for electrical appliances in order to prevent accidental switching-on of the power supply.

  • Page 6: Wall Control Operation Manual Access

    05. Wall Control Operation Manual Access Download from website LC7-2 Operation Instruction can be downloaded through our website shown below. https://www.actronair.com.au/brochures-manuals/#operating-manuals Operation Instructions can be accessed through our website shown below. http://neo.actronair.com.au/user-guide/ Installation and Commissioning Guide- Package Ducted Variable Capacity Commercial...

  • Page 7: Components Overview

    PRELIMINARY DATA ONLY Ver. 5.01 210406 THIS LABEL TO BE REMOVED ON SIGN-OFF Variable Capacity Commercial Installation and Commissioning Guide 06. Components Overview PACKAGE UNIT COMPONENTS OVERVIEW Left Hand (LH) Side By Side Configuration shown for illustration purposes only ACCESS EVAP REAR PANEL EVAPORATOR COIL ASSEMBLY...
  • Page 8 PRELIMINARY DATA ONLY Ver. 5.01 210406 THIS LABEL TO BE REMOVED ON SIGN-OFF Variable Capacity Commercial Installation and Commissioning Guide OUTDOOR UNIT ELECTRICAL PANEL OVERVIEW FAN CIRCUIT 3 PHASE PROTECTION OUTDOOR UNIT BREAKERS RELAY CONTROL BOARD COMPRESSOR OVERLOAD CONDENSER CONTROL AND CONTACTOR CIRCUIT CONTACTORS...

  • Page 9: Package Unit Dimensions / Clearances

    Variable Capacity Commercial Installation and Commissioning Guide 07. Package Unit Dimensions / Clearances 07.01. Package Model : PKV290T-T / PKV330T-T OVERALL NOMINAL DIMENSION (H x W x L) = 1420 x 1840 x 1440 SUPPLY DUCT (H x W) = 283 x 1098...
  • Page 10 • Keep all clearances free of any obstructions. Base Mounting Details 1409 1840 Corner Weights (Kg) Center of Gravity Unit Model Unit Weight Number (Kg) PKV290T-T PKV330T-T Installation and Commissioning Guide- Package Ducted Variable Capacity Commercial Doc. Part No. 0525-067 Ver. 5 210414...

  • Page 11: Package Model : Pkv290T-L/Pkv330T-L

    3. Minimum service access areas and spaces for airflow 1440 O/A clearances are responsibilities of the installer, ActronAir will not be held liable for any extra charges incurred due to lack of access and space for airflow. 4. Under all circumstances, condenser air must not recirculate back onto condenser coil.
  • Page 12 PRELIMINARY DATA ONLY Ver. 5.01 210406 THIS LABEL TO BE REMOVED ON SIGN-OFF Variable Capacity Commercial Installation and Commissioning Guide Minimum Service Access Clearances and Airflow Space Allowances DUCT WORK INDOOR COIL INDOOR FANS 300 mm SERVICE 800 mm CLEARANCE SERVICE CLEARANCE AIRFLOW...

  • Page 13: Package Model : Pkv290T-R / Pkv330T-R

    3. Minimum service access areas and spaces for airflow 1440 O/A clearances are responsibilities of the installer, ActronAir will not be held liable for any extra charges incurred due to lack of access and space for airflow. 4. Under all circumstances, condenser air must not recirculate back onto condenser coil.
  • Page 14 PRELIMINARY DATA ONLY Ver. 5.01 210406 THIS LABEL TO BE REMOVED ON SIGN-OFF Variable Capacity Commercial Installation and Commissioning Guide Minimum Service Access Clearances and Airflow Space Allowances DUCT WORK INDOOR COIL INDOOR FANS 300 mm SERVICE 800 mm CLEARANCE SERVICE CLEARANCE AIRFLOW...

  • Page 15: Unit Lifting Procedure

    PRELIMINARY DATA ONLY Ver. 5.01 210406 THIS LABEL TO BE REMOVED ON SIGN-OFF Variable Capacity Commercial Installation and Commissioning Guide 08. Unit Lifting Procedure WARNING WH&S regulations must be observed and will take precedence during lifting process. Crane Lifting Method Note: Crane lifting method is recommended for high rise lifting.
  • Page 16 PRELIMINARY DATA ONLY Ver. 5.01 210406 THIS LABEL TO BE REMOVED ON SIGN-OFF Variable Capacity Commercial Installation and Commissioning Guide Procedure: 1. Remove all screws and washers that secure the unit to the timber pallet. 2. Use 4 x Bow or Dee shackle to connect the lifting holes. 3.

  • Page 17: Outdoor Unit Preparation

    PRELIMINARY DATA ONLY Ver. 5.01 210406 THIS LABEL TO BE REMOVED ON SIGN-OFF Variable Capacity Commercial Installation and Commissioning Guide 09. Outdoor Unit Preparation NOTE It is important to remove the shipping blocks before unit operation. Step 1. Remove Access Panel, as shown below: Access Panel Use allen keys to remove the Access Panel Hex Recess (8mm)
  • Page 18 PRELIMINARY DATA ONLY Ver. 5.01 210406 THIS LABEL TO BE REMOVED ON SIGN-OFF Variable Capacity Commercial Installation and Commissioning Guide Step 2. Remove Shipping Blocks. Loosen the set bolts that hold the compressors down Slide out shipping block as shown below. onto the unit (4 pcs) GENTLY Push back the Loosen Bolts (4-pcs / Comp.)

  • Page 19: Condensate And Safety Tray Drainage Instructions

    PRELIMINARY DATA ONLY Ver. 5.01 210406 THIS LABEL TO BE REMOVED ON SIGN-OFF Variable Capacity Commercial Installation and Commissioning Guide 10. Condensate and Safety Tray Drainage Instructions OUTDOOR COIL COMP Seal with Silicon Sealant Ensure Condensate Drain Connection Drain Pipe slopes INDOOR INDOOR down from the unit at a mini-...

  • Page 20: Electrical Installation

    PRELIMINARY DATA ONLY Ver. 5.01 210406 THIS LABEL TO BE REMOVED ON SIGN-OFF Variable Capacity Commercial Installation and Commissioning Guide 11. Electrical Installation All electrical work must be carried out by a qualified technician. Make sure all wiring is in accordance with local wiring rules. Wiring connections should be made in accordance with the wiring diagram provided.

  • Page 21: Package Unit Electrical Connection

    PRELIMINARY DATA ONLY Ver. 5.01 210406 THIS LABEL TO BE REMOVED ON SIGN-OFF Variable Capacity Commercial Installation and Commissioning Guide 12. Package Unit Electrical Connection DETAILED WIRING DIAGRAM IS PROVIDED WITH THE UNIT Condenser Side: Located at the back of electrical/compressor access panel. THREE PHASE MAINS WIRING (400 VAC) (Three Phase +Neutral+Earth) 50Hz DATA CABLE TO WALL CONTROL...

  • Page 22: Maximum Cable Length

    Electrical Installation Circuit Breaker Size And Cable Size Requirement Circuit Cable Size * (mm Model Breaker Size Amps MAIN (4 Core + E) PKV290T-T 32.0 PKV330T-T 32.0 PKV290T-L/R 32.0 PKV330T-L/R 32.0 * Suggested Minimum Cable Size should be used as a guide only. Larger size cables may be required dependent on installation method, length of cables and ambient temperature.

  • Page 23: Wiring Configuration 1 : Recommended

    PRELIMINARY DATA ONLY Ver. 5.01 210406 THIS LABEL TO BE REMOVED ON SIGN-OFF Variable Capacity Commercial Installation and Commissioning Guide 13.02. Wiring Configuration 1 : Recommended LC7-2 WALL CONTROLLER 3 WALL CONTROLLER 1 WALL CONTROLLER 2 (OPTIONAL) (OPTIONAL) (OPTIONAL) LM-RS-2 (OPTIONAL) AERSS (OPTIONAL)

  • Page 24: Wiring Configuration 2 : Alternate

    PRELIMINARY DATA ONLY Ver. 5.01 210406 THIS LABEL TO BE REMOVED ON SIGN-OFF Variable Capacity Commercial Installation and Commissioning Guide 13.03. Wiring Configuration 2 : Alternate LC7-2 LC7-2 LC7-2 WALL CONTROL 1 WALL CONTROL 2 WALL CONTROL 3 (OPTIONAL) (OPTIONAL) (OPTIONAL) PACKAGE UNIT LM-RS-2...

  • Page 25: Wiring Connections

    PRELIMINARY DATA ONLY Ver. 5.01 210406 THIS LABEL TO BE REMOVED ON SIGN-OFF Variable Capacity Commercial Installation and Commissioning Guide 14. Wiring Connections 14.01. LC7-2 Wall Control Wiring Connections INDOOR CONTROL BOARD WALL CONTROL WIRING WALL CONTROLLER POWER: - BROWN / ORANGE +12V A 485 A: - BLUE...

  • Page 26: Lm-Rs-2 Optional Sensor Wiring Connections

    PRELIMINARY DATA ONLY Ver. 5.01 210406 THIS LABEL TO BE REMOVED ON SIGN-OFF Variable Capacity Commercial Installation and Commissioning Guide 14.03. LM-RS-2 Optional Sensor Wiring Connections OPTIONAL OPTIONAL SENSOR 2 SENSOR 1 LM-RS-2 LM-RS-2 REMOTE SENSOR WIRING REMOTE SENSOR WIRING PAIR 1: - BLUE / BLUE-WHITE PAIR 1 (BLUE / BLUE-WHITE)

  • Page 27: Configuring And Commissioning Setup

    Third Party Control The unit can be controlled by a non-ActronAir Wall Control. To do this, CtrS on the Outdoor Board has to be set to Ct. 0. For connection details, see the wiring diagram supplied with the outdoor unit.

  • Page 28: Configuring Indoor Fan Setting (Idus)

    Wall Control ActronAir offers NEO and LC7-2, wall controls that can control the available features and maximise the function and operation of the air conditioner. To do this, CtrS on the Outdoor Board has to be set to Ct. 1.
  • Page 29 PRELIMINARY DATA ONLY Ver. 5.01 210406 THIS LABEL TO BE REMOVED ON SIGN-OFF Variable Capacity Commercial Installation and Commissioning Guide Option 1: via LC7-2 Wall Control Summary : Enter Service Menu Select 1-Speed or If required, adjust the PWM Select Menu 03 3-Speed Indoor Fan of 1-Speed Setting If required, adjust the MED...
  • Page 30 Example here is 110 x 10 = 1100 RPM. • ActronAir do not recommend adjusting the RPM limit. • Before making any changes, please contact ActronAir Technical Support on 1800 119 229. 8. Repeat Steps 6-7 to set MED and then HIGH PWM and RPM limit settings.
  • Page 31 The outdoor PCB has a 7 segment display, with 3 adjacent buttons, used for commissioning the indoor fan. PWM / RPM Speed Setting MENU iduS PKV290T-T PKV330T-T PKV290T-L/R PKV330T-L/R 3 - Speed 1 - Speed Low PWM Med PWM Med PWM High PWM 1200...
  • Page 32 PRELIMINARY DATA ONLY Ver. 5.01 210406 THIS LABEL TO BE REMOVED ON SIGN-OFF Variable Capacity Commercial Installation and Commissioning Guide 4. On the Indoor Board, ensure that all dip switches are set as per below image. 5. Indoor Fan operation is now operational via Third Party Control (1-speed). 15.04.02.
  • Page 33 PRELIMINARY DATA ONLY Ver. 5.01 210406 THIS LABEL TO BE REMOVED ON SIGN-OFF Variable Capacity Commercial Installation and Commissioning Guide 15.04.03. Reduced Airflow This feature allows the system to run at lower airflow down to 20% (below system normal application range) when the compressor is not active (cycle off).
  • Page 34 PRELIMINARY DATA ONLY Ver. 5.01 210406 THIS LABEL TO BE REMOVED ON SIGN-OFF Variable Capacity Commercial Installation and Commissioning Guide 3. Press the PROG button 11 x times to enter the Hot Start Settings. 4. Press the buttons to enable/disable the hot start operation. 5.
  • Page 35 PRELIMINARY DATA ONLY Ver. 5.01 210406 THIS LABEL TO BE REMOVED ON SIGN-OFF Variable Capacity Commercial Installation and Commissioning Guide buttons to enable economy damper, then press PROG to accept. 4. Press the 5. Press the PROG button to enter economy damper setting. 6.

  • Page 36: Optional Output/Input Relay

    15.04.08. Compressor Soft Start Option If an ActronAir compressor soft starter (sold separately) will be installed, it is necessary to enable this in OD Board Menu. However, if the soft starter is already pre-installed with the unit (“-Z Option”), no set up is necessary.

  • Page 37: Fan Run Indication Output (Cmi Board)

    PRELIMINARY DATA ONLY Ver. 5.01 210406 THIS LABEL TO BE REMOVED ON SIGN-OFF Variable Capacity Commercial Installation and Commissioning Guide 16.02. Fan Run Indication Output (CMI Board) Allows for optional Fan Run Indication (12VDC). INDOOR COIL TEMP SENSOR OPTIONAL COIL +12V FAN RUN SENSOR...
  • Page 38 PRELIMINARY DATA ONLY Ver. 5.01 210406 THIS LABEL TO BE REMOVED ON SIGN-OFF Variable Capacity Commercial Installation and Commissioning Guide Input (DC) Output Fan Status 0.0V to 0.99V 1.0V to 1.49V 0 or 20% Off or On 1.5V to 9.5V 20% to 100% +12V 9.5V to 10V...
  • Page 39 PRELIMINARY DATA ONLY Ver. 5.01 210406 THIS LABEL TO BE REMOVED ON SIGN-OFF +12V 1 2 3 4 5 6 7 8 0-10V Variable Capacity Commercial Installation and Commissioning Guide OUTPUT 0-10V 0-10V THIRD PARTY INPUT 0-10V COMPRESSOR 0-10VDC CONTROL INPUT INPUT 0-10V +12V...

  • Page 40: Demand Response Management (Outdoor Board)

    PRELIMINARY DATA ONLY Ver. 5.01 210406 THIS LABEL TO BE REMOVED ON SIGN-OFF Variable Capacity Commercial Installation and Commissioning Guide 16.05. Demand Response Management (Outdoor Board) These products are complaint to AS/NZS 4755.3.1:2012 NOTE Third Party Control Option is not available if Demand Response Management (DRM) is used.

  • Page 41: Run And Fault Indication Output (Outdoor Board)

    PRELIMINARY DATA ONLY Ver. 5.01 210406 THIS LABEL TO BE REMOVED ON SIGN-OFF Variable Capacity Commercial Installation and Commissioning Guide 16.06. Run and Fault Indication Output (Outdoor Board) To activate, the unit must be wired as illustrated below. See Section 15.04.09 for configuration. If required, a fault output connection terminal is also available to show any error/fault with the a/c system.

  • Page 42: Indoor Fan Table And Fan Curve

    PRELIMINARY DATA ONLY Ver. 5.01 210406 THIS LABEL TO BE REMOVED ON SIGN-OFF Variable Capacity Commercial Installation and Commissioning Guide 17. Indoor Fan Table And Fan Curve 17.01. PKV290T-T APPLICATION RANGE (COMPRESSOR ON) EXTERNAL STATIC PRESSURE (Pa) AIRFLOW (l/s) % PWM...
  • Page 43 PRELIMINARY DATA ONLY Ver. 5.01 210406 THIS LABEL TO BE REMOVED ON SIGN-OFF Variable Capacity Commercial Installation and Commissioning Guide Installation and Commissioning Guide- Package Ducted Variable Capacity Commercial Doc. Part No. 0525-067 Ver. 5 210414...

  • Page 44: Pkv330T-T

    PRELIMINARY DATA ONLY Ver. 5.01 210406 THIS LABEL TO BE REMOVED ON SIGN-OFF Variable Capacity Commercial Installation and Commissioning Guide 17.02. PKV330T-T APPLICATION RANGE (COMPRESSOR ON) EXTERNAL STATIC PRESSURE (Pa) AIRFLOW (l/s) % PWM % PWM % PWM % PWM % PWM % PWM 1400...
  • Page 45 PRELIMINARY DATA ONLY Ver. 5.01 210406 THIS LABEL TO BE REMOVED ON SIGN-OFF Variable Capacity Commercial Installation and Commissioning Guide Installation and Commissioning Guide- Package Ducted Variable Capacity Commercial Doc. Part No. 0525-067 Ver. 5 210414...

  • Page 46: Pkv290T-L/R

    PRELIMINARY DATA ONLY Ver. 5.01 210406 THIS LABEL TO BE REMOVED ON SIGN-OFF Variable Capacity Commercial Installation and Commissioning Guide 17.03. PKV290T-L/R APPLICATION RANGE (COMPRESSOR ON) EXTERNAL STATIC PRESSURE (Pa) AIRFLOW (l/s) % PWM % PWM % PWM % PWM % PWM % PWM 1200...
  • Page 47 PRELIMINARY DATA ONLY Ver. 5.01 210406 THIS LABEL TO BE REMOVED ON SIGN-OFF Variable Capacity Commercial Installation and Commissioning Guide Installation and Commissioning Guide- Package Ducted Variable Capacity Commercial Doc. Part No. 0525-067 Ver. 5 210414...

  • Page 48: Pkv330T-L/R

    PRELIMINARY DATA ONLY Ver. 5.01 210406 THIS LABEL TO BE REMOVED ON SIGN-OFF Variable Capacity Commercial Installation and Commissioning Guide 17.04. PKV330T-L/R APPLICATION RANGE (COMPRESSOR ON) EXTERNAL STATIC PRESSURE (Pa) AIRFLOW (l/s) % PWM % PWM % PWM % PWM % PWM % PWM 1400...
  • Page 49 PRELIMINARY DATA ONLY Ver. 5.01 210406 THIS LABEL TO BE REMOVED ON SIGN-OFF Variable Capacity Commercial Installation and Commissioning Guide Installation and Commissioning Guide- Package Ducted Variable Capacity Commercial Doc. Part No. 0525-067 Ver. 5 210414...

  • Page 50: Refrigerant Charging

    The system of this unit operates with POE oil that rapidly absorbs moisture. The maximum time any system can be opened to atmosphere is 15 minutes. REFRIGERANT CHARGE DETAILS (R-410A) Model Refrigerant Charge (g) PKV290T-T 8,500 PKV330T-T 10,800 PKV290T-L/R 9,000...
  • Page 51 Allow the systems to stabilise (15-30 mins) and repeat the step 1-3 until superheat falls within the range specified in the table below. SUBCOOLING / SUPERHEAT COOLING HEATING Models Subcooling Superheat Subcooling Superheat PKV290T-T 7 ±1 3 ±1 12 ±1 2 ±1 PKV330T-T 8 ±1 4 ±1 13 ±1 6 ±1 PKV290T-L/R 8 ±1...
  • Page 52 PRELIMINARY DATA ONLY Ver. 5.01 210406 THIS LABEL TO BE REMOVED ON SIGN-OFF Variable Capacity Commercial Installation and Commissioning Guide R-410A PRESSURE / TEMPERATURE CHART Temp Pressure Temp Pressure Temp Pressure Temp Pressure °C °C °C °C -34.4 194.9 805.9 2090.7 -30.7 206.9...

  • Page 53: Maintenance Procedures

    PRELIMINARY DATA ONLY Ver. 5.01 210406 THIS LABEL TO BE REMOVED ON SIGN-OFF Variable Capacity Commercial Installation and Commissioning Guide 19. Maintenance Procedures This section describes the procedure that must be performed as a part of normal maintenance program. Regular servicing of equipment by licensed technician is highly recommended.
  • Page 54 PRELIMINARY DATA ONLY Ver. 5.01 210406 THIS LABEL TO BE REMOVED ON SIGN-OFF Variable Capacity Commercial Installation and Commissioning Guide No Water into the Drive! Ensure consideration is given to the possibility of water entering the electrical compartments during cleaning of the condenser coil.

  • Page 55: Maintenance Frequency Checklist

    PRELIMINARY DATA ONLY Ver. 5.01 210406 THIS LABEL TO BE REMOVED ON SIGN-OFF Variable Capacity Commercial Installation and Commissioning Guide 20. Maintenance Frequency Checklist Electrical Service Period Parts Detail of Service Check Service Methods Printed Circuit Tighten Terminals as necessary ...
  • Page 56 PRELIMINARY DATA ONLY Ver. 5.01 210406 THIS LABEL TO BE REMOVED ON SIGN-OFF Variable Capacity Commercial Installation and Commissioning Guide Outdoor Section Service Period Parts Detail of Service Check Service Methods For highly corrosive environment, wash panels quarterly with water Casing / Panels Visual check for damage, ...

  • Page 57: Start Up And Commissioning Report

    PRELIMINARY DATA ONLY Ver. 5.01 210406 THIS LABEL TO BE REMOVED ON SIGN-OFF Variable Capacity Commercial Installation and Commissioning Guide 21. Start Up and Commissioning Report INSTALLATION INFORMATION Name: Tel. Number: CUSTOMER Address: Name: Tel. Number: INSTALLER Address: Site Address: Date Installed: Model: Serial Number:...
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  • Page 59 THIS PAGE WAS INTENTIONALLY LEFT BLANK...
  • Page 60 ©Copyright 2019 Actron Engineering Pty Limited ABN 34 002767240. ®Registered Trade Marks of Actron Engineering Pty Limited. ActronAir is constantly seeking ways to improve the design of its products, therefore specifications are subject to change without notice. Document: 0525-067 Ver. 5 Issue Date: 04/2021...

This manual is also suitable for:

Pkv330t-tPkv290t-lPkv290t-rPkv330t-lPkv330t-r

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