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ADVANCE Split Ducted Unit Installation and Commissioning Guide - Outdoor Model Numbers CRV140S CRV160S CRV180S CRV160T CRV180T CRV210T CRV240T IMPORTANT NOTE: Please read this manual carefully before installing or operating your air conditioning unit.
Components Overview �����������������������������������������������������������������������������������������������������������10 Control Panel �������������������������������������������������������������������������������������������������������������������������11 Single Phase (CRV140-180S) Three Phase (CRV160-240T) Unit Dimensions and Clearances ���������������������������������������������������������������������������������������������12 CRV140S CRV160S / CRV160T / CRV180S / CRV180T CRV210T / CRV240T Unit Lifting Procedure ������������������������������������������������������������������������������������������������������������15 Outdoor Unit Preparation �������������������������������������������������������������������������������������������������������17 Field Pipe Connection �������������������������������������������������������������������������������������������������������������19...
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Advance Outdoor Units Installation and Commissioning Guide Indoor Fan Commissioning ������������������������������������������������������������������������������������������������������������42 EVV140S / EFV140S EVV160S / EFV160S EVV180S / EFV180S EVV210S / EFV210S EVV240S / EFV240S Refrigerant Charging ���������������������������������������������������������������������������������������������������������������������57 Maintenance ���������������������������������������������������������������������������������������������������������������������������������61 Maintenance Frequency Checklist ��������������������������������������������������������������������������������������������������63 Start Up and Commissioning Report ����������������������������������������������������������������������������������������������64 Installation and Commissioning Guide - Advance Split Ducted Outdoor Unit Doc.
Check your air conditioning unit and all items against the invoice upon receiving your shipment. Inspect the unit, components and accessories for any sign of damage. If there is any damage to the unit, contact ActronAir Customer Care Department immediately on: 1300 522 722 to obtain a Goods Return Number.
Even in extreme conditions, the unit will still supply the required demand at peak performance. Energy Efficient Refrigeration Circuits The ActronAir system is designed with a split ducted refrigeration circuit that delivers only the amount of cooling or heating actually required to maintain your desired comfort at the most optimum efficiency.
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The air conditioning system is supplied with zero ozone depleting R-410A refrigerant, which has no phase out or replacement concern. With cooling and heating performance capacity that are among the best in the market, the ActronAir air conditioning units provide the solution for the reduction of energy consumption, CO 2 emission, high fuel dependency and high network grid demand.
PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide Safety Instructions • Only licensed HVAC technicians* should install and service air conditioning equipment. Improper service or alteration by an unqualified technician could result in significant and major damage to the product or property which may render your warranty null and void.
PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide Installation Information All service technicians handling refrigerant must be licensed to handle refrigerant gases. Recover and Recycle Refrigerants Never release refrigerant to the atmosphere! It is an offence in Australia to do so. Always recover, recycle and reuse refrigerants.
CAUTION This outdoor unit is designed to match only with an ActronAir indoor unit as specified in the Technical Selection Catalogue. The unit is supplied with factory charged refrigerant as stated in the Rating Label. The use other material as a refrigerant may cause explosion and/or personal injury.
PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide Components Overview FANS CONTROL PANEL REVERSING VALVE COIL ASSEMBLY LP CONTROL VARIABLE SPEED DRIVE ACCUMULATOR HP CONTROL DISCHARGE COMPRESSOR MUFFLER Installation and Commissioning Guide - Advance Split Ducted Outdoor Unit Doc.
PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide Control Panel Single Phase (CRV140-180S) CONTROL BOARD CONTROL CIRCUIT BREAKER VSD CIRCUIT BREAKER TERMINAL END LOCK FAN SPEED CAPACITORS TERMINAL END LOCK OUTDOOR MAINS TERMINAL BLOCKS...
3. Minimum service access areas and spaces for airflow clearances are ELECTRICALS) responsibilities of the installer, ActronAir will not be held liable for any OUTDOOR COIL OUTDOOR COIL extra charges incurred due to lack of access and space for airflow.
3. Minimum service access areas and spaces for airflow clearances are AIRFLOW (COMPRESSOR COMP. responsibilities of the installer, ActronAir will not be held liable for any CLEARANCE extra charges incurred due to lack of access and space for airflow. ELECTRICALS) 4.
CLEARANCE 3. Minimum service access areas and spaces for airflow clearances COMP. (COMPRESSOR are responsibilities of the installer, ActronAir will not be held liable for any extra charges incurred due to lack of access and space for ELECTRICALS) OUTDOOR COIL airflow.
PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide Unit Lifting Procedure WARNING WH&S regulations must be observed and will take precedence during lifting process. NOTE All drawings are for illustration purposes only. Actual unit may vary depending on the model. Crane Lifting Method Crane lifting method is recommended for high rise lifting.
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PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide 4. SPREADER BARS must be used when lifting the unit. 5. Test lift the unit to determine exact unit balance and stability before hoisting it to the installation location. Fork Lift Method DANGER Make sure rigging equipment, accessories and plant are sufficiently and safely capable to lift the unit in order to prevent...
PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide Outdoor Unit Preparation 1. Remove mounting screws. 2. Remove Access Panel-Electrical as illustrated below. OUTDOOR UNIT OUTDOOR UNIT ACCESS PANEL ACCESS PANEL REM OVAL ORDER: REM OVAL ORDER:...
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PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide b. Remove Shipping blocks as shown below. GENTLY PUSH GENTLY PUSH BACK THE BACK THE PULL AWAY THE SHIPPING PULL AWAY THE SHIPPING c.
Piping and Brazing CAUTION This outdoor unit described in this guide is designed to match only with an ActronAir indoor unit as specified in the Technical Selection Catalogue� • The unit is supplied with factory charged refrigerant as stated in the Rating Label. The use of other material as a refrigerant may cause explosion and/or personal injury.
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Selected field pipe sizes must match the recommended sizes in Tables on Refrigeration Piping in the Specification for Refrigeration Section. If the installation requires different field pipe diameter due to different application condition other than recommended, contact ActronAir for advice. Most of unit pipe connections are factory swagged to easily fit to the recommended field pipe diameter.
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PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide CAUTION Brazed joints should only be made while purging Nitrogen through the system. Failure to do so will cause carbon deposit to be left on the internal pipe surface, that in turn can cause system failure and void warranty.
PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide Pressure Testing Pressurize the system to 2500kPa in stages. A recommended pressure test is to be performed for no less than 1 hour at 2500kPa.
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PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide TO OPEN TURN ANTI-CLOCK WISE (1/4 TURN) CLOSE (As Shipped Position) TO CLOSE TURN CLOCK WISE (1/4 TURN) OPEN (Operating Position) Installation and Commissioning Guide - Advance Split Ducted Outdoor Unit Doc.
Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide Specifications for Refrigeration TABLE : REFRIGERATION PIPING - SINGLE PHASE CRV140S / CRV160S / CRV180S / Reverse Cycle (Outdoor / Indoor) EVV140S EVV160S EVV180S Max.
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PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide Refrigerant Charge Details (R-410A) Model CRV140S CRV160S CRV180S CRV160T CRV180T CRV210T CRV240T Refrigerant Type R-410A R-410A R-410A R-410A R-410A R-410A...
PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide Electrical Installation All electrical work must be carried out by a qualified technician. Make sure all wiring is in accordance with local wiring rules.
PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide Electrical Connection NOTES • To minimise noise interference, Data and Power cable clearance should be maintained as much as possible. •...
Advance Outdoor Units Installation and Commissioning Guide Data Cable Shielding Instructions 2 Core Twisted (ActronAir Part Number: AEDC2) NOTES • Maintain the twist of the core wires up to the Green Terminal Plug. • Maximum strip length of outer insulation to the Green Terminal Plug is 50mm.
THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide Circuit Breaker Size and Cable Size Requirement Circuit Breaker Size Cable Size (mm²) Amps MAIN O�D� to I�D� Model CRV140S/EVV140S 25.0 CRV160S/EVV160S 32.0 CRV180S/EVV180S 32.0 CRV160T/EVV160S 20.0 CRV180T/EVV180S 20.0 CRV210T/EVV210S 25.0...
PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide Wall Controller Options Wall Controller Options Maximum of three (3) wall controllers in below combinations is allowed on unit. See below table. Wall Controllers Options 1st Option...
PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide Wiring Configuration : Recommended NOTES LR7-1 INDOOR UNIT WALL CONTROLLER WALL CONTROLLER WALL CONTROLLER (OPTIONAL) (OPTIONAL) (OPTIONAL) LM-RS-2 OUTDOOR UNIT (OPTIONAL) DATA CONTROL AERSS...
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PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide • Diagram shown below is a general representation only. Refer to individual unit wiring diagram for complete wiring connection details. •...
PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide Wiring Connections LR7-1 and LC7-2 Wall Control Wiring Connections INDOOR WALL CONTROL WIRING CONTROL BOARD POWER: - BROWN / ORANGE 485 A: - BLUE WALL CONTROLLER...
PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide LM-RS-2 Optional Sensor Wiring Connections INDOOR CONTROL REMOTE SENSOR WIRING BOARD PAIR 1: - BLUE / BLUE-WHITE PAIR 2: - ORANGE / ORANGE-WHITE TEMP PAIR 3: - GREEN / GREEN-WHITE SENSORS...
PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide Demand Response Management These products are compliant to AS/NZS 4755.3.1:2012 ODU CPU BOARD +12V/COM DRM 3/COMP DRM 2/FAN DRM 1/HEAT 1.
Configurable settings are as follows: Third Party Control The unit can be controlled by non-ActronAir wall control. To do this, CtrS on the Outdoor Board has to be set to Ct� 0. For connection details, see the wiring diagram supplied with the outdoor unit.
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Wall Control ActronAir offers NEO, LR7-1 and LC7-2, wall controls that can control the available features and maximise the function and operation of the air conditioner. To do this, CtrS on the Outdoor Board must be set to Ct� 1.
PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide Third Party Control Input (Indoor and/or Outdoor Board) This option allows Fan, Compressor and Reversing Valve to be controlled by a Third Party Control. There are two ways on how the Indoor Fan may be controlled, using 0-10V Analogue Input or Fixed Indoor Fan Speed.
PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide +12V 0-10V Analogue Input for Compressor with Fixed Indoor Fan Speed 1 2 3 4 5 6 7 8 0-10V OUTPUT This feature allows for the Indoor Fan to be controlled externally (ON/OFF only).
PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide 0-10V Analogue Input for Indoor Fan with Fixed Speed Compressor This feature allows for the compressor to be controlled externally (ON/OFF only). Indoor Fan Connection (Indoor Board) THIRD PARTY INDOOR FAN...
PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide Run Output is configurable to indicate that the unit is running. There are two configurations in which this can be set: •...
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PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide Indoor Fan Commissioning EVV140S / EFV140S APPLICATION RANGE (COMPRESSOR ON) * EXTERNAL STATIC PRESSURE (Pa) AIRFLOW (l/s) % PWM % PWM % PWM % PWM % PWM...
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PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide EVV140S / EFV140S : Three Speed Application Fan Curve Installation and Commissioning Guide - Advance Split Ducted Outdoor Unit Doc. No.0525-085 Ver. 2 22xxxx...
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PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide EVV140S / EFV140S : Third Party Application Fan Curve Installation and Commissioning Guide - Advance Split Ducted Outdoor Unit Doc. No.0525-085 Ver. 2 22xxxx...
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PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide EVV160S / EFV160S APPLICATION RANGE (COMPRESSOR ON) * EXTERNAL STATIC PRESSURE (Pa) AIRFLOW (l/s) % PWM % PWM % PWM % PWM % PWM MOTOR / BLOWER UNIT...
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PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide EVV160S / EFV160S : Three Speed Application Fan Curve Installation and Commissioning Guide - Advance Split Ducted Outdoor Unit Doc. No.0525-085 Ver. 2 22xxxx...
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PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide EVV160S / EFV160S : Third Party Application Fan Curve Installation and Commissioning Guide - Advance Split Ducted Outdoor Unit Doc. No.0525-085 Ver. 2 22xxxx...
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PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide EVV180S / EFV180S APPLICATION RANGE (COMPRESSOR ON) * EXTERNAL STATIC PRESSURE (Pa) AIRFLOW (l/s) % PWM % PWM % PWM % PWM % PWM MOTOR / BLOWER UNIT...
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PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide EVV180S / EFV180S : Three Speed Application Fan Curve Installation and Commissioning Guide - Advance Split Ducted Outdoor Unit Doc. No.0525-085 Ver. 2 22xxxx...
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PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide EVV180S / EFV180S : Third Party Application Fan Curve Installation and Commissioning Guide - Advance Split Ducted Outdoor Unit Doc. No.0525-085 Ver. 2 22xxxx...
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PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide EVV210S / EFV210S APPLICATION RANGE (COMPRESSOR ON) * EXTERNAL STATIC PRESSURE (Pa) AIRFLOW (l/s) % PWM % PWM % PWM % PWM % PWM % PWM...
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PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide EVV210S / EFV210S : Three Speed Application Fan Curve Installation and Commissioning Guide - Advance Split Ducted Outdoor Unit Doc. No.0525-085 Ver. 2 22xxxx...
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PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide EVV210S / EFV210S : Third Party Application Fan Curve Installation and Commissioning Guide - Advance Split Ducted Outdoor Unit Doc. No.0525-085 Ver. 2 22xxxx...
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PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide EVV240S / EFV240S APPLICATION RANGE (COMPRESSOR ON) * EXTERNAL STATIC PRESSURE (Pa) AIRFLOW (l/s) % PWM % PWM % PWM % PWM % PWM % PWM...
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PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide EVV240S / EFV240S : Three Speed Application Fan Curve Installation and Commissioning Guide - Advance Split Ducted Outdoor Unit Doc. No.0525-085 Ver. 2 22xxxx...
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PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide EVV240S / EFV240S : Third Party Application Fan Curve Installation and Commissioning Guide - Advance Split Ducted Outdoor Unit Doc. No.0525-085 Ver. 2 22xxxx...
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PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide Refrigerant Charging • The unit is supplied with factory charged refrigerant as stated in the Rating Label. The use other material as a refrigerant may cause explosion and/or personal injury.
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PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide NOTES • Accurate pressure and temperature measuring tools should be used to achieve satisfactory results. • The sensors of thermocouple must be in good contact with the area being measured and must be insulated in order to obtain correct reading.
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PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide Checking for Superheat Maintaining the correct superheat is important for ensuring the evaporator is achieving maximum capacity and avoiding excessive liquid refrigerant returning to the compressor. 1.
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PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide Temp Pressure Temp Pressure Temp Pressure Temp Pressure °C °C °C °C 1040 2439 1073 2500 1108 2564 1143 2628 1180 2694 1217...
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PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide Maintenance Maintenance Procedures This section describes the procedures that must be performed as a part of normal maintenance program. Regular servicing of equipment by licensed technician is highly recommended.
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PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide WARNING Do Not Use High Alkaline Detergent! When using detergent for coil cleaning, ensure that the alkaline level is no higher than 8.5, which can cause corrosion damage to the coils.
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PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide Maintenance Frequency Checklist Regular servicing of equipment by a qualified technician is recommended every 12 months for residential applications and every quarter for commercial applications.
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PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide Start Up and Commissioning Report INSTALLATION INFORMATION Name: Tel. Number: CUSTOMER Address: Name: Tel. Number: INSTALLER Address: Site Address: Date Installed: Model: Serial Number: CIRCUIT TEMPERATURE SETTINGS...
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PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide ............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................
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PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide ............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................
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PRELIMINARY DATA ONLY Ver. 2.04 220704 THIS LABEL TO BE REMOVED ON SIGN-OFF Advance Outdoor Units Installation and Commissioning Guide ............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................
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