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Related Manuals for Baumer HUBNER BERLIN HOG1060
Summary of Contents for Baumer HUBNER BERLIN HOG1060
- Page 1 Operating Manual HOG1060, HOG1070, HOG1090, HOG1095 EN-US Incremental encoder...
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Page 2: Table Of Contents
Table of contents Baumer Table of contents 1 About this document ..........................Purpose............................... Warnings in this manual........................Labels in this manual .......................... Disclaimer ............................Scope of delivery..........................Applicable documents ......................... Name plate............................Maintenance and service life....................... Approvals and warranty ........................ - Page 3 Baumer Table of contents 8 Disassembly ..............................30 Detaching encoders with blind hollow shaft ..................30 Uninstall through-hollow shaft encoder ....................33 9 Maintenance..............................34 10 Dimensional drawings ..........................35 10.1 Dimensional drawings HOG1060......................35 10.2 Dimensional drawings HOG1060 - NEMA ..................37 10.3 Dimensional drawings HOG1070......................
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Page 4: About This Document
In addition, the local occupational health and safety regulations and general safety regulations apply. The illustrations in this manual are examples only. Deviations are at the discretion of Baumer at all times. Warnings in this manual Warnings draw attention to potential personal injury or material damage. -
Page 5: Labels In This Manual
Torque plate with assembly kit (hollow shaft variants only) Protective shaft cap (solid shaft variants only) Quickstart General information sheet Applicable documents Download at www.baumer.com: ▪ Instruction manual ▪ Manual BSS ▪ Data sheet ▪ EU Declaration of Conformity ▪ Certificates and Approvals Attached to product: ▪... -
Page 6: Name Plate
We grant a 2-year warranty in line with the conditions of the German Electrical and Electronic Default IP Address: 192.168.0.250 /24 Manufacturers' Association (ZVEI). MAC Adress: 9C:C9:50:00:A6:EE www.baumer.com Made in Germany INFO warranty seal Any breaking of the seal provided at the device will result in loss of warranty. 1.10 Temperature range for operation and storage Device storage temperature: -15 ... +70 °C... -
Page 7: General Information
Used electrical and electronic devices may not be disposed of in household waste. The product contains valuable raw materials that can be recycled. There- fore dispose of this product at the appropriate collection point. For additional in- formation visit www.baumer.com. V1, T1 | HOG1060, HOG1070, HOG1090, HOG1095 Operating Manual... -
Page 8: Safety Instructions
Safety instructions Baumer Safety instructions Operation in hazardous areas (ATEX only) The device is compliant to directive 2014/34/EU for potentially explosive atmospheres. Use is permitted according to the following device categories: Device category 3 G EX marking II 3 G Ex ec IIC T4 Gc... -
Page 9: Transport And Storage
Baumer Transport and storage Transport and storage Transport NOTICE Material damage due to improper transport. a) Ensure maximum diligence when unloading the delivered packages as well as when trans- porting them inside the company. b) Note the information and symbols on the packaging. -
Page 10: Description
Description Baumer Description Mounting accessories hollow shaft (not included) Ill. 1: Mounting accessories Torque arm of length L (see table) Mounting set, order number 11077197 Threaded rod M6 (1.4104), variable Washer B6.4 for grounding strap (ISO length (≤ 210 mm) 7090) Cylinder screw M6x8 mm, for grounding Washer B6.4 (ISO 7090) -
Page 11: Mounting Accessories Solid Shaft (Not Included)
Baumer Description Torque arm Order number 440 (+20/15) mm, may be shortened down to ≥ 11072737 131 mm Mounting accessories solid shaft (not included) Attachment device (customer-specific) Fastening screws for attachment device (M6x16 mm, ISO 4017) Flexible coupling Sensor cable HEK 8 Accessories for dismount (not included in the delivery) Ill. 2: Accessory for dismount... -
Page 12: Installation
Installation Baumer Installation NOTICE Equipment damage due to mechanical impact Strong vibration may lead to overload by constraining force. a) Never apply force. If properly performed, all components can be mounted smoothly. NOTICE Equipment damage by adhering liquids Sticky liquids may damage sensing unit and ball bearings. Disassembling a device which is stuck to the axis can lead to destruction. -
Page 13: Unscrewing The Terminal Box
Baumer Installation Unscrewing the terminal box Ill. 4: Unscrewing the terminal box Tool TX 20 Instruction: w Loosen the housing screws and detach the terminal box. Mounting the encoder DANGER Injuries caused by shaft rotation Hair and clothing can get tangled in rotating shafts. This can lead to serious injuries. -
Page 14: Mounting Preparations - Non-Through Hollow Shaft
Installation Baumer 6.3.1 Mounting preparations - non-through hollow shaft Center hole DIN 332-D, M6x16mm Wrench size 13 Ill. 5: Mounting the encoder Tool: 5 mm 13 mm Instruction: a) Remove the cover (bayonet fitting). b) Apply grease onto the drive shaft. c) Check the drive shaft. The drive shaft should have the smallest possible runout error, as this will lead to angular errors. -
Page 15: Preparing Installation - Through Hollow Shaft
Baumer Installation Recommended connecting shaft Max. R0.3 Ød1 Ød2 Tolerance ≥24 mm 12 mm min. 40 mm h6, js6, h7, g6, f7 max. 53 mm ≥24 mm 16 mm min. 40 mm h6, js6, h7, g6, f7 max. 53 mm 6.3.2... -
Page 16: Preparing Installation
Installation Baumer e) For doing so, tighten the Torx screw at the clamping ring applying a torque of 2-3 Nm. f) No backlash in torque arm mounting. .For example, ±0.03 mm torque arm backlash corre- sponds to runout errors of 0.06 mm at the drive shaft and may entail severe angular errors 6.3.3... -
Page 17: Mounting Torque Arm To Drive
Baumer Installation Maximum permitted mounting error when using the Baumer Hübner K35 flexible coupling Permitted parallel misalignment Permitted angle error Permitted axial movement Permitted shaft distance 2...10 mm +/- 0.7 NOTICE Damage to the encoder ball bearings. Avoid hard impacts on the encoder shaft during installation on the already mounted washer. -
Page 18: Avoiding And Calculating Angular Errors
Installation Baumer Avoiding and calculating angular errors Instruction: a) Make sure that the drive runout error does not exceed 0.2 mm (0.03 mm recommended) to prevent angular errors. b) Keep angular errors by concentricity run-out at a minimum by increasing gap L1. For doing so, various torque plates for are available on request. -
Page 19: Electrical Installation
Baumer Electrical installation Electrical installation DANGER Injury by to secondary damage Encoder failure or incorrect signals may entail system control errors. a) Eliminate secondary encoder damage by the relevant safety precautions in the downstream electronics. NOTICE Sensor damage due to faulty power supply. -
Page 20: Preparing The Cable
Preparing the cable Ill. 8: Preparing the cable Recommended to use the Baumer sensor cable HEK 8 or alternatively a shielded cable twisted in pairs. Cable routing should be in one piece and away from power supply cables. Differential cable connection: ▪... - Page 21 Baumer Electrical installation Cable connection WS 22 Ill. 9: Cable connection Instruction: a) Guide the cable through the opening into the terminal box (1). b) Tighten the cable gland at a torque of 8 Nm (2). c) Position the wires at the terminal.
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Page 22: Connection Assignment
Electrical installation Baumer Connection assignment HOG1060 Operating voltage Ground Zero pulse (reference signal) Zero pulse inverted Output signal channel 1 Output signal channel 1 inverted Output signal channel 2 Output signal channel 2 inverted USB ENC1 USB-C for parameterization (SMART) - Page 23 Baumer Electrical installation HOG1060 - Durchgehende Hohlwelle Operating voltage Ground Zero pulse (reference signal) Zero pulse inverted Output signal channel 1 Output signal channel 1 inverted Output signal channel 2 Output signal channel 2 inverted USB ENC1 USB-C for parameterization (SMART)
- Page 24 Electrical installation Baumer HOG1070 Operating voltage - encoder 1 Ground connection - encoder 1 Zero pulse (reference signal) - encoder 1 Zero pulse inverted - encoder 1 Output signal channel 1 - encoder 1 Output signal channel 1 inverted - encoder 1...
- Page 25 Baumer Electrical installation HOG1090 Output (push) Output (relay) Operating voltage Ground Zero pulse (reference signal) Zero pulse inverted Output signal channel 1 Output signal channel 1 inverted Output signal channel 2 Output signal channel 2 inverted Operating voltage - Push output...
- Page 26 Electrical installation Baumer Push switching output 2 Push switching output 3 Ground connection - Push output 1 Ground connection - Push output 2 Ground connection - Push output 3 Relay output 1 Relay output 2 Relay output 3 USB ENC1...
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Page 27: Hek 8 - Sensor Cable
Centrifugal switch 4 - normally closed HEK 8 - Sensor cable INFO Recommended to use Baumer Hübner HEK 8 sensor cable or alternatively a shielded cable twisted in pairs. Cable routing should be in one piece and away from power supply cables. Cable connection: HTL: 1 ... 3 kΩ... -
Page 28: Output Signals
Electrical installation Baumer Output signals Output signals all variants 180° 90° 90°@K1˄K2=1 90° 180° 180°@K2=0 180° 180° 180°@K1=1 180° 180° 180°@K1=0 180° Ill. 11: Output signal behavior at positive direction of rotation Operating Manual HOG1060, HOG1070, HOG1090, HOG1095 | V1, T1... -
Page 29: Mounting The Terminal Box
Baumer Electrical installation Output signals redundant variants (Encoder 2) 180° 90° 90°@KA˄KB=1 90° 180° 180°@KB=0 180° 180° 180°@KA=1 180° 180° 180°@KA=0 180° Ill. 12: Output signal behavior at positive direction of rotation Mounting the terminal box Ill. 13: Mounting the terminal box Tool TX 20... -
Page 30: Disassembly
Disassembly Baumer Disassembly NOTICE Equipment damage due to mechanical impact Strong vibration may lead to overload by constraining force. a) Never apply force. If properly performed, all components can be uninstalled smoothly. b) Use only suitable tools to uninstall. NOTICE Equipment damage by adhering liquids Sticky liquids may damage sensing unit and ball bearings. -
Page 31: Detaching The Torque Arm
Baumer Disassembly Detaching the torque arm Ill. 15: Detaching the torque arm Tool 10 mm a) Loosen the screw at the torque arm. b) Loosen the cylinder screw at grounding strap. Unscrewing cylinder screw Ill. 16: Unscrewing cylinder screw Cylinder screw M6x30 mm (ISO 4762) Tool 5 mm... -
Page 32: Uninstall Encoder
Disassembly Baumer Uninstall encoder from drive shaft Threaded pin M6 Cylinder screw M8x45 mm (ISO 4762) Tool 6 mm 13 mm a) Screw the M6 grub screw into the central bore to protect the drive shaft. b) Slide encoder off the drive shaft by tightening the M8 cylinder screw while securing at the hollow shaft using a wrench. -
Page 33: Uninstall Through-Hollow Shaft Encoder
Baumer Disassembly Uninstall through-hollow shaft encoder Wrench size 10 Ill. 17: Uninstall encoder Tool 1,6×8 mm 10 mm 10 mm Instruction: a) Loosen the Torx screw at clamping ring. Do not unscrew the screw completely. b) Loosen self-locking nut at torque arm c) Loosen cylinder screw at grounding strap. -
Page 34: Maintenance
Maintenance Baumer Maintenance The device is maintenance-free. No special preventive maintenance is required. Any repair or maintenance work that require opening the device must be carried out by the manufacturer only. Operating Manual HOG1060, HOG1070, HOG1090, HOG1095 | V1, T1... -
Page 35: Dimensional Drawings
Baumer Dimensional drawings Dimensional drawings 10.1 Dimensional drawings HOG1060 Hollow shaft, cable gland M20 78.37 69.5 97.1 53.5 M20x1.5 94.9 Ill. 18: Dimensions of blind hollow shaft in mm (unless specified otherwise) Solid shaft, cable gland M20 130.2 97.1 M20x1.5 Ill. 19: Hollow shaft dimensions (in mm, unless specified otherwise) -
Page 36: Ill
Dimensional drawings Baumer Solid shaft, cable gland M25 130.2 97.1 M25x1.5 Ill. 20: Hollow shaft dimensions (in mm, unless specified otherwise) Cone shaft, cable gland M20 78.37 69.5 97.1 1:10 M20x1.5 22.5 94.9 Ill. 21: Hollow shaft dimensions (in mm, unless specified otherwise) -
Page 37: Dimensional Drawings Hog1060 - Nema
Baumer Dimensional drawings 10.2 Dimensional drawings HOG1060 - NEMA Hollow shaft 78.4 [1.575] [3.086] [4.995] 69.5 [2.736] 97.1 [3.821] [.591] [.906] 1/2"-NPT 43.5 [1.713] 107.9 [4.248] Ill. 22: Dimensions of blind hollow shaft (in mm and [inches]) Solid shaft 118.65 [4.671] 24.5... -
Page 38: Dimensional Drawings Hog1070
Dimensional drawings Baumer 10.3 Dimensional drawings HOG1070 Blind hollow shaft, 2 x cable gland 78.4 69.5 97.1 53.5 2xM20x1.5 94.9 Ill. 24: Dimensions of blind hollow shaft in mm (unless specified otherwise) Solid shaft, 2 x cable gland 130.2 97.1 M20x1.5 Ill. 25: Hollow shaft dimensions (in mm, unless specified otherwise) -
Page 39: Dimensional Drawings Hog1090
Baumer Dimensional drawings 10.4 Dimensional drawings HOG1090 Blind hollow shaft, 2 x cable gland 78.4 69.5 97.1 53.5 2xM20x1.5 94.9 Ill. 26: Dimensions of blind hollow shaft in mm (unless specified otherwise) Solid shaft, 2 x cable gland 130.2 97.1 M20x1.5 Ill. 27: Hollow shaft dimensions (in mm, unless specified otherwise) -
Page 40: Dimensional Drawings Hog1095
Dimensional drawings Baumer 10.5 Dimensional drawings HOG1095 Blind hollow shaft, 2 x cable gland 78.4 69.5 97.1 53.5 2xM20x1.5 129.9 Ill. 28: Dimensions of blind hollow shaft in mm (unless specified otherwise) Solid shaft, 2 x cable gland 165.2 97.1 M20x1.5 Ill. 29: Hollow shaft dimensions (in mm, unless specified otherwise) -
Page 41: List Of Illustrations
Baumer List of illustrations List of illustrations Ill. 1 Mounting accessories ......................... 10 Ill. 2 Accessory for dismount........................11 Ill. 3 Detaching the torque arm........................12 Ill. 4 Unscrewing the terminal box....................... 13 Ill. 5 Mounting the encoder ......................... 14 Ill. - Page 44 Baumer Germany GmbH & Co. KG Bodenseeallee 7 DE-78333 Stockach www.baumer.com...
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