MUTOH XPJ-661UF Maintenance Manual
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Also See for XPJ-661UF:
- Operation manual (174 pages) ,
- Maintenance sheet (4 pages) ,
- Activation manual (23 pages)
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NOTE
-
Applicable manual:
XPJ661UFE-M-01 (XPJ-661UF)
- Functions and menus are based on Firmware Ver.1.02 or later.
- This document was established on February 18, 2022.
NOTE
-
The following items in the maintenance manual have been revised. Check the list for the details of the revision.
- Part(s) Life List
- Maintenance Part(s) List
- Electric Diagram
- Tube Diagram
- Self Diagnosis Function Diagram
- Error Messages List
- Other items (replacement procedure, adjustment procedure etc)
Page
Item (Maintenance Manual)
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Errata for Maintenance Manual
P.159-164
3.6.14
Print Head
P.165-166
3.6.15
UV-LED
P.167-170
3.6.16
Valve head
P.336-342
4.11
Position adjustment (laser
sensor)
P.342
4.12
Usage of UV LED
Adjustment Jig
P.456
7.2.1
Periodic Replacement Parts
P.458
7.3
Parts Life Information
Top Page(1)
ERRATA for XPJ-661UF Maintenance Manual
Description
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Change:
component(s)
maintenance part(s) [DH-40865]
part(s) replacement
note (step.4)
maintenance part(s) [DH-40834]
outline description
jigs and tools, and in maintenance parts
procedure (details)
component(s)
section
part(s) image
part(s) life list
P.
1
XPJ461UFE-M-01b
2019
11
Rev.
01b
01b
01b
01b
01a
01b
01b
01b
01b
February.2022
MUTOH INDUSTRIES LTD.
CONFIDENTIAL
Reference
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P.3-7
P.8-9
P.10-13
P.14-22
P.23-24
P.25
P.26
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Summary of Contents for MUTOH XPJ-661UF
- Page 1 XPJ461UFE-M-01b ERRATA for XPJ-661UF Maintenance Manual NOTE Applicable manual: XPJ661UFE-M-01 (XPJ-661UF) - Functions and menus are based on Firmware Ver.1.02 or later. - This document was established on February 18, 2022. NOTE The following items in the maintenance manual have been revised. Check the list for the details of the revision.
- Page 2 Change: electric diagram P.40-41 P.471-473 Tube Diagram Change Change: tube diagram P.42-43 P.550 Self-Diagnosis Function Diagram Addition Addition: Self-diagnosis function diagram P.44-45 P.550 Error Messages List Addition Addition: error messages list P.46-47 2019 Top Page(1) February.2022 MUTOH INDUSTRIES LTD. CONFIDENTIAL...
- Page 3 Wear butyl rubber gloves and protective goggles to prevent skin contact. There is a possibility that the ink would be cured by fluorescent lamps. Work in an environment where there is as little UV light as possible. 3.6.14 Print Head February.2022 MUTOH INDUSTRIES LTD. CONFIDENTIAL...
- Page 4 Do not press the transparent film on the side of the valve head with your hand. The cleaning liquid filled inside the valve head is pushed out to the tube. Do not scratch the transparent film on the side of the valve head. 3.6.14 Print Head February.2022 MUTOH INDUSTRIES LTD. CONFIDENTIAL...
- Page 5 Reverse the above procedure to reinstall the parts. or more days) with the cover removed. Perform necessary adjustment. If the operation is expected to take a long time, cover with carriage cover. (This prevents hardening effectively.) 3.6.14 Print Head February.2022 MUTOH INDUSTRIES LTD. CONFIDENTIAL...
- Page 6 B : head base release protrusion of the head from the C : print head cover first, then pull up the cover. Remove head FFC. A : head FFC (x4) B : print head 3.6.14 Print Head February.2022 MUTOH INDUSTRIES LTD. CONFIDENTIAL...
- Page 7 Pull out the valve head with hose nose pliers. Do not scratch or damage the transparent film of valve head. Fill new valve head with cleaning fluid to cure. => 3.6.3 Valve head cleaning 3.6.14 Print Head February.2022 MUTOH INDUSTRIES LTD. CONFIDENTIAL...
- Page 8 Turn OFF the power before replacing the UV-LED lamp. M3x8(x1) Immediately after printing, the UV-LED lamp surface is lot. B : Clamp After printing, wait for a while before replacing. C : UV-LED lamp 3.6.15 UV-LED February.2022 MUTOH INDUSTRIES LTD. CONFIDENTIAL...
- Page 9 NOTE Do not remove the UV-LED mounting plate. If you do so, you need to adjust the height of the UV-LED. 2019 Replace UV-LED lamp. To reassemble the unit, reverse the removal procedure. 3.6.15 UV-LED February.2022 MUTOH INDUSTRIES LTD. CONFIDENTIAL...
- Page 10 Wear butyl rubber gloves and protective goggles to prevent skin contact. There is a possibility that the ink would be cured by fluorescent lamps. Work in an environment where there is as little UV light as possible. 3.6.16 Valve head February.2022 MUTOH INDUSTRIES LTD. CONFIDENTIAL...
- Page 11 - round head screw with split washer_M3x6 (x4) Remove the valve head. Fill new valve head with cleaning fluid to cure. Replace the valve head. Reverse the above procedure to reinstall the parts. Perform necessary adjustment. 3.6.16 Valve head February.2022 MUTOH INDUSTRIES LTD. CONFIDENTIAL...
- Page 12 D : valve head connector (This prevents hardening effectively.) NOTE Do not recycle the O-ring. Use new ones. Dip O-ring in the dedicated cleaning fluid before assembly. NOTE Mark all the valve head connector. 3.6.16 Valve head February.2022 MUTOH INDUSTRIES LTD. CONFIDENTIAL...
- Page 13 A : valve head (x4) B : print head NOTE Valve head(s) must face the same direction. Reverse the above procedure to reinstall the parts. Perform necessary adjustment. => 4.2 Adjustment Item 3.6.16 Valve head February.2022 MUTOH INDUSTRIES LTD. CONFIDENTIAL...
- Page 14 Adjust the mounting position of laser sensor. Repeat check and the adjustment until result is OK. => 4.11.1 Position adjustment (laser sensor)-jig install/remove => 4.11.2 Position adjustment (laser sensor)-check => 4.11.3 Position adjustment (laser sensor)-adjust 4.11 Position adjustment (laser sensor) February.2022 MUTOH INDUSTRIES LTD. CONFIDENTIAL...
- Page 15 C : adjustment plate [1.0mm] NOTE The laser sensor jig must be in touch with Y rail. The laser sensor jig must take a distance (approximately 1mm) from the laser sensor mounting plate. 4.11 Position adjustment (laser sensor) February.2022 MUTOH INDUSTRIES LTD. CONFIDENTIAL...
- Page 16 (approximately 1mm) from the laser - adjustment plate [1.0mm] (x1) sensor mounting plate. Check position of the sensor. (left side) - adjustment plate [1.0mm] (x1) Reverse the above procedure to install the parts. 4.11 Position adjustment (laser sensor) February.2022 MUTOH INDUSTRIES LTD. CONFIDENTIAL...
- Page 17 C : laser sensor(left) => 4.11.3 Position adjustment (laser sensor)-adjust NOTE LED(green):ON/LED(orange):ON lighting : no adjustment needed otherwise light shielding : proceed to adjustment => 4.11.3 Position adjustment (laser sensor)-adjust 4.11 Position adjustment (laser sensor) February.2022 MUTOH INDUSTRIES LTD. CONFIDENTIAL...
- Page 18 - adjustment plate [1.0mm] (x1) Check position of the sensor. Adjust sensitivity volume. (left side) Check position of the sensor. Remove the laser sensor adjustment jig. Reverse the above procedure to remove the parts. 4.11 Position adjustment (laser sensor) February.2022 MUTOH INDUSTRIES LTD. CONFIDENTIAL...
- Page 19 Install the laser sensor adjustment jig. (x2) => 4.11.1 Position adjustment (laser sensor)-jig install/remove Turn sensitivity volume to MIN. (left side) A : laser sensor (left) B : sensitivity volume 4.11 Position adjustment (laser sensor) February.2022 MUTOH INDUSTRIES LTD. CONFIDENTIAL...
- Page 20 If LED (green) of the laser sensor (left) sensor (left) was adjusted, refer STEP-8 would not turn ON after position of the to adjust sensor (right). sensor (right) was adjusted, refer STEP-9 to adjust sensor (left). 4.11 Position adjustment (laser sensor) February.2022 MUTOH INDUSTRIES LTD. CONFIDENTIAL...
- Page 21 (left) was adjusted, laser sensor (left) would not turn ON after refer STEP 10 to adjust sensor (right). position of the sensor (right) was adjusted, refer STEP 11 to adjust sensor (left). 4.11 Position adjustment (laser sensor) February.2022 MUTOH INDUSTRIES LTD. CONFIDENTIAL...
- Page 22 Check position of the sensor. => 4.11.2 Position adjustment (laser sensor)-check 2019 Remove the laser sensor adjustment jig. => 4.11.1 Position adjustment (laser sensor)-jig install/remove Reverse the above procedure to remove the parts. 4.11 Position adjustment (laser sensor) February.2022 MUTOH INDUSTRIES LTD. CONFIDENTIAL...
- Page 23 Procedure Remove UV-LED lamp. Loosen screw(s). - Round head screw with split washer_M3x8(x2) Install the Jig. Adjust the UV-LED mounting plate. Reverse the above procedure to reinstall the parts. 4.12 Usage of UV-LED Adjustment Jig February.2022 MUTOH INDUSTRIES LTD. CONFIDENTIAL...
- Page 24 B : UV-LED mounting plate C : Jig NOTE Press the pin of the UV-LED mounting plate against the jig. 2019 7.2mm Reverse the above procedure to reinstall the parts. 4.12 Usage of UV-LED Adjustment Jig February.2022 MUTOH INDUSTRIES LTD. CONFIDENTIAL...
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Page 25: Periodic Replacement Parts
Following part(s) requires replacement every year. Mainte. Part(s) No. Name Reference DH-40023 XPJ-461UF Periodic Maintenance Kit DH-40023 XPJ-461UF Periodic Maintenance Kit A : cap slider Assy 2019 B : wiper Assy 7.2.1 Periodic Replacement Parts February.2022 MUTOH INDUSTRIES LTD. CONFIDENTIAL... -
Page 26: Part Life Information
UV-LED lamp 14,250 hours Check Life counter clear LED-UV lamp DH-40000 [UVLamp] UV-LED Lamp Assy print head 6 billion dot (counter clear) print head DH-40865 (6,000,000,000 dot) Print Head Assy_I9472 (Set)-2 7.3 Part Life Information February.2022 MUTOH INDUSTRIES LTD. CONFIDENTIAL... -
Page 27: Maintenance Parts List
Tube Guide Film Assy 020 DG-44787 Clamp Retainer_P 021 DG-44903 LED Pointer Assy 022 DF-46671 O Ring M6 023 DH-40000 UV-LED Lamp Assy 024 DH-40225 Cartridge Assy(UF) 01: Change 025 DG-41915 Connector_Valve_Head Assy 8.1 Maintenance Part(s) List February.2022 MUTOH INDUSTRIES LTD. CONFIDENTIAL... - Page 28 048 DG-48568 PF Motor Cable DG-44703 CR FFC Assy 049 DG-48113 PF Motor Relay Cable Assy DG-44723 Wiper SOL Cable Assy 050 DG-44794 RC Cable Assy DF-48995 Vacuum FAN Relay 2 Assy 8.1 Maintenance Part(s) List February.2022 MUTOH INDUSTRIES LTD. CONFIDENTIAL...
- Page 29 XPJ-461UF Periodic Maintenance Kit DH-40338 Laser Sensor Adjusting Jig 01b: Addition DH-40339 Eccentric Adjustment Jig(6-3) 01b: Addition DH-40843 Fluoto Rubber Tube(B) Φ7*10(1m) 01b: Addition DH-40953 IH Fixing Plate Assy 01b: Addition 8.1 Maintenance Part(s) List February.2022 MUTOH INDUSTRIES LTD. CONFIDENTIAL...
- Page 30 Resin Filter Kit T Fence A1 Assy A : Filter A : T Fence No. 005 No. 010 DG-45354 DG-44690 Cooling Fan Assy T Fence Spring Assy : Fan A : Spring 8.1 Maintenance Part(s) List February.2022 MUTOH INDUSTRIES LTD. CONFIDENTIAL...
- Page 31 VJ five-layer black tube 3-4 Tube Guide Film Assy (2m) A : Tube Guide Film A : Tube x2000mm No. 015 No. 020 DG-44741 DG-44787 Clamp_FFC32_Assy Clamp Retainer_P A : Clamp A : Clamp 8.1 Maintenance Part(s) List February.2022 MUTOH INDUSTRIES LTD. CONFIDENTIAL...
- Page 32 Assy_I9472(Set)-2 A : Cartridge A : Print head B : Aluminum bag 01: Change C : Clamp No. 025 DG-41915 Connector_Valve_Head Assy A : Connector B : O ring 01b: Change 8.1 Maintenance Part(s) List February.2022 MUTOH INDUSTRIES LTD. CONFIDENTIAL...
- Page 33 Ink ID Board Assy(26UF) A : Board A : Wiper No. 033 No. 038 DG-41090 DF-43967 Wiper Solenoid SDC630KG Pressure Roller Holder Spring A : Solenoid A : Pressure Roller Holder Spring 8.1 Maintenance Part(s) List February.2022 MUTOH INDUSTRIES LTD. CONFIDENTIAL...
- Page 34 DG-42988 DH-40011 Adsorption Fan Assy MIST Fan Cable A : Fan A : Cable No. 043 No. 048 DH-40007 DG-48568 LED_CONT3 Board PF Motor Cable A : Board A : Cable 8.1 Maintenance Part(s) List February.2022 MUTOH INDUSTRIES LTD. CONFIDENTIAL...
- Page 35 CR Origin Sensor Cable Assy A : Cable A : Cable No. 053 No. 058 DH-40014 DF-49471 Sensor Relay Cable CR HP Sensor. Lever Sensor A : Cable A : Sensor 8.1 Maintenance Part(s) List February.2022 MUTOH INDUSTRIES LTD. CONFIDENTIAL...
- Page 36 DH-40017 JUNC FFC Assy MAIN Board A : FFC A : Board No. 063 No. 068 DG-44718 DF-49017 JUNC ID Cable2 Assy Head Cable Assy A : Cable A : FFC 8.1 Maintenance Part(s) List February.2022 MUTOH INDUSTRIES LTD. CONFIDENTIAL...
- Page 37 DG-42959 Power Supply Board Assy CR Board Assy A : Board A : Board No. 073 No. 078 DG-44703 DH-40019 CR FFC Assy LED_HEAD Cable A : FFC A : Cable 8.1 Maintenance Part(s) List February.2022 MUTOH INDUSTRIES LTD. CONFIDENTIAL...
- Page 38 A : Jig 1 B : Jig 2 No. 083 No. 088 DG-42956 DG-45465 Cover Switch Assy Jig Cartridge Assy A : Switch A : Jig(cartridge) B : Jig(tube) 80mm x 8 8.1 Maintenance Part(s) List February.2022 MUTOH INDUSTRIES LTD. CONFIDENTIAL...
- Page 39 C : Jig3 [1.0mm] 2019 01b: Addition No. 091 DH-40339 Eccentric Adjustment Jig(6-3) A : Jig 01b: Addition No. 092 DH-40843 Fluoto Rubber Tube(B) Φ7*10(1m) A : Tube x1000mm 01b: Addition 8.1 Maintenance Part(s) List February.2022 MUTOH INDUSTRIES LTD. CONFIDENTIAL...
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Page 40: Electric Diagram
Terminal Block-LED Power Board Cable DH-40010 DG-42956 Cover Switch L RC Cable LED CONT Cable DH-40018 DG-44794 DH-40008 2019 LED DC Cable LED HEAD Cable DH-40009 CN2,3 D-SUB DH-40000 UV-LED Lamp +12V,36V +12V +24V +42V 8.2 Electric Diagram February.2022 MUTOH INDUSTRIES LTD. CONFIDENTIAL... - Page 41 Ink Slot 5 I/C Cable 2 DH-40003 Cartrige Ink ID Cable 1 Ink ID Ink Slot 6 I/C Cable 1 DH-40002 Cartrige +12V,36V +12V Junction Board +24V (for counter origin side) DG-43396 +42V 8.2 Electric Diagram February.2022 MUTOH INDUSTRIES LTD. CONFIDENTIAL...
- Page 42 ✔ ✔ ✔ ✔ ✔ DH-40865 Print Head nozzle *1: Maintenance parts for “ 5-layer tube(BK) [Φ3] ” 1000mm: DG-48681 [VJ five-layer black tube 3-4(1m)] 2000mm: DG-48682 [VJ five-layer black tube 3-4(2m)] 8.3 Tube Diagram February.2022 MUTOH INDUSTRIES LTD. CONFIDENTIAL...
- Page 43 [Φ9] DH-40006 Waste fluid bottle ✔ Tube DH-40006 Fluoto rubber tube(BK) [Φ7] valve DH-40006 2-way valve ✔ *2: Maintenance parts for “ Fluoto rubber tube(BK)[Φ7] ” 1000mm: DH-40843 [Fluoto Rubber Tube(B) Φ7*10(1m)] 8.3 Tube Diagram February.2022 MUTOH INDUSTRIES LTD. CONFIDENTIAL...
- Page 44 Print 3: Log Info. Print 4: S/C Log Info. Life 5: Head Lock Life 6: Wiper Print 5: Life Info. Life 7: Total Life Life 8: Check Check 6: Parameter Check 9: MediaFeed Self Diagnosis Function Diagram February.2022 MUTOH INDUSTRIES LTD. CONFIDENTIAL...
- Page 45 Check10: MediaCheck Check12: UV UV 1: Lamp ON/OFF Check14: Vacuum Fan Vacuum Fan: Off Vacuum Fan: Low 2019 Vacuum Fan: Medium Vacuum Fan: Medium-Hi Vacuum Fan: High Check15: HeadReplace Check 1: Test Self Diagnosis Function Diagram February.2022 MUTOH INDUSTRIES LTD. CONFIDENTIAL...
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Page 46: Error Messages List
E074Err CR2 Current Defect in the T-fence, CR motor, CR board, printer operation. MAIN board, etc. Defect in the T-fence, CR motor, CR board, E072 Error detected by the MAIN board, etc. firmware. Error Messages List February.2022 MUTOH INDUSTRIES LTD. CONFIDENTIAL... - Page 47 Problem with CPU memory. E224Err UV Fan 1 Defect in UV Fan 1, etc. UV Fan 1 is stopped. E226Err UV Temp Err. Defect in UV lamp, etc. UV lamp is overheated. Error Messages List February.2022 MUTOH INDUSTRIES LTD. CONFIDENTIAL...
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