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OPERATING MANUAL
T T E E R R R R I I X X D D U U A A L L
TERRIX DUAL
4 4 5 5 0 0 P P S S | 6 6 0 0 0 0 P P S S
4 4 5 5 0 0 P P S S | 6 6 0 0 0 0 P P S S
3
Edition:
FARMET a.s.
Jiřinková 276
552 03 Česká Skalice, CZ
01.06.2024
Effective from:
phone: +420 491 450 111
GSM: +420 774 715 738
Id. No.: 46504931
Tax Id. No.: CZ46504931
web: www.farmet.cz
e-mail: dzt@farmet.cz

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Summary of Contents for Farmet TERRIX DUAL 450 PS

  • Page 1 4 4 5 5 0 0 P P S S | 6 6 0 0 0 0 P P S S 4 4 5 5 0 0 P P S S | 6 6 0 0 0 0 P P S S 01.06.2024 Edition: Effective from: FARMET a.s. phone: +420 491 450 111 Id. No.: 46504931 web: www.farmet.cz Jiřinková 276 GSM: +420 774 715 738 Tax Id.
  • Page 2 Prepared by: Technical Department, Farmet a.s. on 04.06.2024, changes reserved 2 | 61...
  • Page 3: Preface

    PREFACE Dear customer, The agricultural machine you have purchased is a high-quality product of Farmet a.s. Česká Skalice. You can fully utilise the advantages of your machine after thoroughly studying the operating manual. The serial number of the machine is punched on the production label and written in the operating manual (Your Machine Characteristics).
  • Page 4 PREFACE Production label of the machine TERRIX DUAL 4 | 61...
  • Page 5 PREFACE Self adhezsive statutory plate 70x140 Vehicle category according to EU Nr. 167/2013 Approval number Seventeen-digit serial number (VIN) Technically permissible maximum laden mass of the vehicle Maximum vertical load on the coupling point Permissible load – axle 1 Permissible load – axle 2 Permissible load –...
  • Page 6: Read Carefully Before Use

    PREFACE IMPORTANT READ CAREFULLY BEFORE USE KEEP FOR FUTURE REFERENCE 6 | 61...
  • Page 7: Table Of Contents

    PREFACE Contents PREFACE ..........................3 1 MACHINE LIMIT PARAMETERS .
  • Page 8 PREFACE 20 SERVICING AND WARRANTY CONDITIONS ............60 20.1 Servicing.
  • Page 9: Machine Limit Parameters

    MACHINE LIMIT PARAMETERS 1 MACHINE LIMIT PARAMETERS • The machine is designed for soil loosening in agricultural cultivation. Another type of use exceeding the determined purpose is forbidden. • The machine is only operated by one person – the tractor driver. •...
  • Page 10: Technical Parameters

    MACHINE LIMIT PARAMETERS 1.1 Technical parameters PARAMETERS TERRIX DUAL 450 PS TERRIX DUAL 600 PS 4 500 mm 6 000 mm Working width 14,76 ft 19,68 ft Transport width 3 000 mm 9,84 ft Transport height 3 340 mm 4 000 mm...
  • Page 11: Safety Statement

    MACHINE LIMIT PARAMETERS QUICK START 1.2 Safety statement This warning sign warns about an immediate dangerous situation ending with death or severe injury. This warning sign warns about a dangerous situation ending with death or severe injury. This warning sign warns about a situation that may end with a smaller or slight injury. It also warns about dangerous actions related to the activity that could lead to an injury.
  • Page 12: General Instructions For Use

    GENERAL INSTRUCTIONS FOR USE 2 GENERAL INSTRUCTIONS FOR USE The machine is made in accordance with the latest equipment state and approved safety • regulations. However, dangers of user or third person injury or machine damage or creation of other material damage may arise during use. Use the machine only in a technically sound condition, in accordance with its purpose, •...
  • Page 13 GENERAL INSTRUCTIONS FOR USE Any changes or modifications of machine may be performed only with written consent of • the manufacturer. For possible damage arisen due to ignoring this instruction, the producer bears no responsibility. The machine must be maintained equipped with prescribed accessories and equipment including safety marking.
  • Page 14: Machine Transport Using Transport Means

    MACHINE TRANSPORT USING TRANSPORT MEANS 3 MACHINE TRANSPORT USING TRANSPORT MEANS • The transport means designed for machine transport must have the load capacity minimally identical with the weight of the transported machine. The total weight of the machine is stated on the production label.
  • Page 15: Machine Handling Using Lifting Equipment

    MACHINE HANDLING USING LIFTING EQUIPMENT 4 MACHINE HANDLING USING LIFTING EQUIPMENT The lifting equipment and tying means designed for handling of the machine must have their • load capacity at least identical with the weight of the handled machine. Machine fastening for handling may only be performed in places designed for that and •...
  • Page 16: Work Safety Labels

    WORK SAFETY LABELS 5 WORK SAFETY LABELS Warning safety labels serve for operator protection. General: • Strictly observe the warning safety labels. • All safety instructions also apply to other users. • Upon damage or destruction of the aforementioned "SAFETY LABEL" located on the machine, THE OPERATOR IS OBLIGED TO REPLACE IT WITH A NEW ONE!!! •...
  • Page 17 WORK SAFETY LABELS When working and transporting the machine, P 39 H maintain safe distance from the electric appliances. When folding and unfolding the side frames, P 50 H stay outside their reach. Secure machine against unwanted P 52 H movement by stopping it on its working organs (coulters).
  • Page 18 WORK SAFETY LABELS Fig. 1 - Location of safety labels on the machine 18 | 61...
  • Page 19: Description

    DESCRIPTION 6 DESCRIPTION TERRIX DUAL is structurally designed as a semi-carried folding machine. The basic version consists of a drawbar with a mounted towing lug, a central frame with a transport axle and two side frames. There are four rows of shares with automatic spring protection placed on the central and side frames.
  • Page 20: Classification Of Ploughshares

    DESCRIPTION 6.1.1 Classification of ploughshares • 1st – 2nd and 3rd – 4th row of tines work in the same track. • Behind the first two rows of tines is a row of inclusion discs. Behind the next two rows of tines is a second row of inclusion discs.
  • Page 21: Hydraulics

    HYDRAULICS 7 HYDRAULICS 7.1 Closing (ball) valve function • The machine uses shut-off (ball) valves: a single valve on the drawbar piston rod and a group of valves assembled in combination with control levers on a clear panel on the drawbar. 1 –...
  • Page 22: Valve Lock For Crossing

    HYDRAULICS 7.1.1 Valve lock for crossing These ball valves on the drawbar must be closed for transportation!!! • The shut-off valves are used in the folding section (red) and in the transport axle lift (yellow) 1 – Locking for transport by communication 2 –...
  • Page 23 HYDRAULICS RED DUST CAPS – controlling the side frame folding 1 TAPE – lifting of side frames up, i.e. putting the machine in transport position. (To fold the machine frames, the machine has to be lifted to the highest position on the axle to switch on the safety valve in the rear of the machine.) 2 TAPES –...
  • Page 24: Using The Hydraulics Control Panel

    HYDRAULICS 7.3 Using the hydraulics control panel • There is a control panel with up to 2levers on the drawbar . • Moving the levers opens or closes the ball valves in the hydraulic circuits. • The lever positions according to the pictograms below determine the setting of the hydraulic circuits for the required function of the machine.
  • Page 25: Complete Hydraulic Diagram Of The Machine

    HYDRAULICS 7.4 Complete hydraulic diagram of the machine 25 | 61...
  • Page 26: Brake System

    HYDRAULICS 7.5 Brake system • The standard version of the machine includes a single-circuit two-line braking system by KNORR BREMSE • The actual braking is mediated by spring brake cylinders – the parking brake is implemented inside and its automatic (controlled by the button see below). •...
  • Page 27: Hand Brake Control Valve

    HYDRAULICS 7.5.2 Hand brake control valve • The rear axle brakes are equipped with an automatic parking brake, the function of which is described below. • The parking brake is activated automatically upon disconnecting the red quick coupler from the tractor. 1 –...
  • Page 28 HYDRAULICS Description of hand brake operation with connected air line • During driving, the button must always be in the pressed position (it will not automatically switch) • When disconnecting the machine, there is no need to use it, as the brake will automatically activate upon disconnecting the red quick coupler from the tractor.
  • Page 29: Emergency Brake Release In Case Of Air Leak

    HYDRAULICS 7.5.3 Emergency brake release in case of air leak • It is possible to release the brakes of the machine using special brake release bolts in case of a leak of air from the brake system. • The bolts are included in the installation unit of the brake cylinder. Emergency brake release procedure in case of air leak •...
  • Page 30: Machine Assembly At The Customer

    MACHINE ASSEMBLY AT THE CUSTOMER 8 MACHINE ASSEMBLY AT THE CUSTOMER • The operator must perform the assembly according to the instructions of the producer, best in cooperation with the expert servicing technician determined by the producer. • The operator must secure a functional test of all assembled parts after the completion of the machine assembly.
  • Page 31: Commissioning

    COMMISSIONING 9 COMMISSIONING • Before taking over the machine, test and check, whether damage occurred during transport and whether all parts contained in the bill of delivery were supplied. • Before commissioning the machine, carefully read this operating manual, especially Chapters 1–...
  • Page 32: Agregation To A Tractor

    The table of requirements for the towing means for work with the machine : Requirement for the tractor engine power for cultivator 225 – 365 kW (302 – 490 HP) TERRIX DUAL 450 PS Requirement for the tractor engine power for cultivator 350 – 480 kW (469 – 644 HP)
  • Page 33: Folding And Unfolding Of The Machine

    COMMISSIONING 9.2 Folding and unfolding of the machine • The hydraulics for the folding and unfolding must be connected to the double-action control unit. • The operator must ensure that during folding and unfolding of the side frames, no person or animal is within their reach (i.e.
  • Page 34: Machine Transport On Roads

    MACHINE TRANSPORT ON ROADS 10 MACHINE TRANSPORT ON ROADS Transport position of TERRIX DUAL • Connect the machine by attaching it to the tractor . • Lift the machine on the axle, switch the ball valve of the axle to the closed position. •...
  • Page 35 MACHINE TRANSPORT ON ROADS Ban of transport with decreased visibility! • Bring the machine into the transport position position. • The operator is obliged to p ay increased attention during transport on roads, due to the transport dimensions of th e machine. •...
  • Page 36 MACHINE TRANSPORT ON ROADS Checking the nuts on the transport axle • Use the plastic arrow “Check Point” to check for loose nuts. It promptly shows the condition of the nuts, whether they are loose or not. • Always check the Check Points before driving. •...
  • Page 37: Sharp Machine Projections

    MACHINE TRANSPORT ON ROADS 10.1 Sharp machine projections • The machine contains sharp structural projections • It is prohibited to operate and transport the machine on roads when visibility is reduced!! - Persons or objects, or other road traffic participants could get caught. •...
  • Page 38: Machine Adjustment

    MACHINE ADJUSTMENT 11 MACHINE ADJUSTMENT 1 – Adjusting depth of the drawbar 2 – Adjusting depth of the tracing wheels 3 – Machine frame in plane – the same working depth of the 2nd and 4th row 4 – Adjusting depth of the rollers 38 | 61...
  • Page 39: Setting The Working Depth

    SETTING THE WORKING DEPTH 12 SETTING THE WORKING DEPTH The working depth of the machine must be set in such a way as to avoid frequent release of the plough spring lock. The spring lock should only be released very occasionally. A maximum of one coulter on the en- tire machine may be released after 100 - 200 m of travel.
  • Page 40 SETTING THE WORKING DEPTH Table for setting the working depth of the rollers and tracing wheels Number of washers - rollers Working depth H (cm) Position of the copy wheels Adjustment according to the tractor hitch • The setting is similar to that of the piston rods of the cylinders •...
  • Page 41 SETTING THE WORKING DEPTH 41 | 61...
  • Page 42 SETTING THE WORKING DEPTH Setting the Working Depth of the Tools in Rows 1 and 3 Working depth H [cm] Position number X – Remove the securing pin, adjust the shank, and then secure it with the pin • The working depth of rows 1 and 3 can be adjusted independently of the working depth H •...
  • Page 43: Adjustment Of The Levelling Discs

    ADJUSTMENT OF THE LEVELLING DISCS 13 ADJUSTMENT OF THE LEVELLING DISCS Adjust the working depth of the levelling discs using the hydraulic circuit (GREEN BLUE ). Be cautious while adjusting. Properly set discs will ensure perfect levelling and covering with fine soil across the entire working width. With shallow disc penetration, furrows remain behind the rear blades;...
  • Page 44: Rear Discs - Blue Hydraulic Circuit

    ADJUSTMENT OF THE LEVELLING DISCS 13.2 Rear discs - blue hydraulic circuit • Behind the fourth row of chisels • The working depth changes with the position of the support roller • 1 – low working depth, 3 – high working depth 44 | 61...
  • Page 45: Working Width Of The Machine

    WORKING WIDTH OF THE MACHINE 14 WORKING WIDTH OF THE MACHINE • This is the theoretical working width • In practice or on slopes, it may be necessary to reduce the working width to ensure sufficient overlap B – edge tine distance b –...
  • Page 46: Machine Maintenance And Repairs

    MACHINE MAINTENANCE AND REPAIRS 15 MACHINE MAINTENANCE AND REPAIRS Observe the safety instructions for treatment and maintenance. • If it is necessary to weld during the repair and have the machine connected to the tractor, it must have disconnected supply cables from the alternator and the accumulator. •...
  • Page 47: Maintenance Plan

    MACHINE MAINTENANCE AND REPAIRS 15.1 Maintenance plan MAINTENANCE PLAN Perform the planned maintenance according to the instructions: Once a Time Maintenance Task Daily Before After week (season) season season interval Machine in general • ·Visual inspection of the machine • Checking for any undesirable sounds, vibrations and excessive wear •...
  • Page 48 MACHINE MAINTENANCE AND REPAIRS MAINTENANCE PLAN Perform the planned maintenance according to the instructions: Once a Time Maintenance Task Daily Before After (season) week season season interval Bolt connections Visual inspection of bolt and hydraulic joints, tighten any loose joints using a corresponding torque (see the torque chart) Towing lug –...
  • Page 49 MACHINE MAINTENANCE AND REPAIRS MAINTENANCE PLAN Perform the planned maintenance according to the instructions: Once a Time Maintenance Task Daily Before After (season) week season season interval Electric cables Check for any damage, replace if needed Safety measures Lighting and safety hatched boards – check the condition, function and cleanliness Hazard and safety labels –...
  • Page 50: Replacement Of The Working Roller Bearings

    MACHINE MAINTENANCE AND REPAIRS 15.2 Replacement of the working roller bearings • Always follow the safety regulations and directives when replacing the bearings of rollers. • The machine must be aggregated with the tractor according to Chapter “8.1” when replacing the bearings.
  • Page 51: Using The Tool For Bearing Disassembly And Assembly

    MACHINE MAINTENANCE AND REPAIRS 15.2.1 Using the tool for bearing disassembly and assembly • The location of the equipment on the machine can be found in the spare parts catalogue. Tool parts 1 – Part for disassembling the bearing ring 2 –...
  • Page 52 MACHINE MAINTENANCE AND REPAIRS 15.2.1.1 Complete bearing disassembly • Procedure: 1. Mount and screw the tool pin onto the cylinder pin 2. Screw the tool body in, insert the part for bearing disassembly and mount onto the bearing using the nuts 3.
  • Page 53 MACHINE MAINTENANCE AND REPAIRS 15.2.1.2 Disassembly of the ring • Procedure: 1. Mount and screw the tool pin onto the cylinder pin 2. Screw the tool body, mount the part for disassembling the bearing, mount the part for disassembling the ring and attach it using the nuts 3.
  • Page 54 MACHINE MAINTENANCE AND REPAIRS 15.2.1.3 Assembling bearings onto pins • Procedure: 1. Mount and screw the tool pin onto the cylinder pin 2. Mount the bearing + liner and screw the tool body in 3. Assemble the bearing by screwing the tool body using spanner size 36 54 | 61...
  • Page 55: Using Spacers

    MACHINE MAINTENANCE AND REPAIRS 15.2.2 Using spacers The spacers are used for defining production tolerances. Therefore, they do not have to be always used. • Mount the house bearings to the rollers • Insert the roller with the bearings between the frame side plates and assess whether you need to use the SPACERS 1 –...
  • Page 56: Machine Storage

    MACHINE STORAGE 16 MACHINE STORAGE Long-term machine shutdown : • Store the machine under a roof if possible. • Store the machine on a flat and solid surface with sufficient load capacity. • Clean the machine before storing and conserve so that it is not damaged in any way during storage. Pay special attention to all marked lubrication points and properly lubricate them according to the lubrication plan.
  • Page 57: Machine Lubrication Schedule

    MACHINE LUBRICATION SCHEDULE 17 MACHINE LUBRICATION SCHEDULE • The machine is completely maintenance free when it comes to lubrication. Therefore, it is not necessary to lubricate the machine. 57 | 61...
  • Page 58: Enviromental Protection

    ENVIROMENTAL PROTECTION 18 ENVIROMENTAL PROTECTION • Regularly check the tightness of the hydraulic system. • Preventively replace or repair hydraulic hoses, possibly further parts of the hydraulic system showing signs of damage before oil leaks occur. • Check the condition of hydraulic hoses and perform their timely replacement. The service life of hydraulic hoses includes the time when they were stored.
  • Page 59: Machine Disposal After Service Life Expiry

    MACHINE DISPOSAL AFTER SERVICE LIFE EXPIRY 19 MACHINE DISPOSAL AFTER SERVICE LIFE EXPIRY • The operator must secure during machine disposal that steel parts and parts, in which hydraulic oil or lubricating grease moves are differentiated. • Steel parts must be cut by the operator while observing safety regulations and handed over to the secondary raw material collection point.
  • Page 60: Servicing And Warranty Conditions

    6. The warranty is limited to the disassembly and assembly, possibly replacement or repair of the defective part. The decision, whether to replace or repair the defective part, is up to the contractual workshop of Farmet. 7. During the warranty period, only the authorised servicing technician of the manufacturer may perform repairs or other interventions into the machine.
  • Page 61 SERVICING AND WARRANTY CONDITIONS 61 | 61...

This manual is also suitable for:

Terrix dual 600 psTerrix 450 psTerrix 600 ps

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