Farmet DISKOMAT 5 PS Operating Manual
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Farmet DISKOMAT 5 PS Operating Manual

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OPERATING MANUAL
D D I I S S K K O O M
5 5 P P S S | 6 6 P P S S | 8 8 P P S S
5 5 P P S S | 6 6 P P S S | 8 8 P P S S
7
Edition:
FARMET a.s.
phone: +420 491 450 111
Jiřinková 276
fax: +420 491 450 136
552 03 Česká Skalice, CZ
GSM: +420 774 715 738
DISKOMAT
01.01.2022
Effective from:
M A A T T
www.farmet.cz
IČ: 46504931
e-mail: farmet@farmet.cz
DIĆ: CZ46504931

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Summary of Contents for Farmet DISKOMAT 5 PS

  • Page 1 5 5 P P S S | 6 6 P P S S | 8 8 P P S S 5 5 P P S S | 6 6 P P S S | 8 8 P P S S 01.01.2022 Edition: Effective from: FARMET a.s. phone: +420 491 450 111 www.farmet.cz IČ: 46504931 Jiřinková 276 fax: +420 491 450 136 e-mail: farmet@farmet.cz...
  • Page 2 Prepared by: Technical Department, Farmet a.s. on 24.01.2022, changes reserved 2 | 46...

  • Page 3: Preface

    PREFACE Dear customer, The agricultural machine you have purchased is a high-quality product of Farmet a.s. Česká Skalice. You can fully utilise the advantages of your machine after thoroughly studying the operating manual. The serial number of the machine is punched on the production label and written in the operating manual (Your Machine Characteristics).
  • Page 4 PREFACE IMPORTANT READ CAREFULLY BEFORE USE KEEP FOR FUTURE REFERENCE 4 | 46...

  • Page 5: Table Of Contents

    PREFACE Contents PREFACE ..........................3 1 MACHINE LIMIT PARAMETERS .
  • Page 6 PREFACE 6 | 46...

  • Page 7: Machine Limit Parameters

    MACHINE LIMIT PARAMETERS 1 MACHINE LIMIT PARAMETERS • The machine is designed for soil ploughing up to a depth of 18 cm (7,1 in) when agricultural soil cultivation. Another type of use exceeding the determined purpose is forbidden. • Machine operation is performed by one person – the tractor driver. •...

  • Page 8: Technical Parameters

    MACHINE LIMIT PARAMETERS 1.1 Technical parameters PARAMETERS DISKOMAT 5 PS DISKOMAT 6 PS DISKOMAT 8 PS Working width 5 m (16,4 ft) 6 m (19,7 ft) 7,8 m (25,6 ft) Transport width 3 m (9,84 ft) Transport height 3,3 m (10,83 ft)

  • Page 9: General Instructions For Use

    GENERAL INSTRUCTIONS FOR USE 2 GENERAL INSTRUCTIONS FOR USE The machine is made in accordance with the latest equipment state and approved safety • regulations. However, dangers of user or third person injury or machine damage or creation of other material damage may arise during use. Use the machine only in a technically sound condition, in accordance with its purpose, •...
  • Page 10 GENERAL INSTRUCTIONS FOR USE The operator must have the Operating Manual with the work safety requirements • available at any time when working with the machine. The operator must not consume alcohol, medicines, narcotic and hallucinogenic • substances that decrease his attention and coordination capabilities while using the machine.

  • Page 11: Machine Transport Using Transport Means

    MACHINE TRANSPORT USING TRANSPORT MEANS 3 MACHINE TRANSPORT USING TRANSPORT MEANS • The transport means designed for machine transport must have the load capacity minimally identical with the weight of the transported machine. The total weight of the machine is stated on the production label.

  • Page 12: Machine Handling Using Lifting Equipment

    MACHINE HANDLING USING LIFTING EQUIPMENT 4 MACHINE HANDLING USING LIFTING EQUIPMENT The lifting equipment and tying means designed for handling of the machine must have their • load capacity at least identical with the weight of the handled machine. Machine fastening for handling may only be performed in places designed for that and •...

  • Page 13: Work Safety Labels

    WORK SAFETY LABELS 5 WORK SAFETY LABELS Warning safety labels serve for operator protection. General: • Strictly observe the warning safety labels. • All safety instructions also apply to other users. • Upon damage or destruction of the aforementioned "SAFETY LABEL" located on the machine, THE OPERATOR IS OBLIGED TO REPLACE IT WITH A NEW ONE!!! •...
  • Page 14 WORK SAFETY LABELS When working and transporting the machine, P 39 H maintain safe distance from the electric appliances. (DSK 5 – 8 PS) When folding and unfolding the side frames, P 50 H stay outside their reach. Secure machine against unwanted movement by positioning on its working bodies...
  • Page 15 WORK SAFETY LABELS Fig. 1 - Location of safety labels on the machine 15 | 46...

  • Page 16: Description

    DESCRIPTION 6 DESCRIPTION The DISKOMAT 5, DISKOMAT 6, DISKOMAT 8 machines are constructed as semi-carried. The basic version consists of a tractive pole with a TPS suspension bar with Ø36 mm or Ø60 mm pivots for the TPS 3 and KIROVEC category, (when requested, the machine can be equipped with a hydraulic pole for the fixed tractor hitch with Ø50 mm/ Ø70 mm or with K80 hitch).
  • Page 17 DESCRIPTION When requested, the machine can be equipped with a hydraulic pole for the fixed tractor hitch allowing machine depth setting. 1 – Hitch loop 2 – Folding leg 3 – Depth setting When requested, the machine can be equipped with front tracing wheels allowing machine depth setting.

  • Page 18: Hydraulics

    DESCRIPTION 6.2 Hydraulics Hydraulic diagram of DISKOMAT 5-8 Drawbar into arms / other types of rollers 1 – Control distributor (tractor) 7 – Hydraulic closing valve 2 – Hydraulic coupling 8 – Safety valve 3 – Closing cock 9 – Hydraulic cylinder (axle) 10 –...
  • Page 19 DESCRIPTION Hydraulic diagram of DISKOMAT 5-8 Drawbar into fixed hitch / other types of rollers 1 – Control distributor (tractor) 7 – Hydraulic closing valve 2 – Hydraulic coupling 8 – Safety valve 9 – Hydraulic cylinder (axle) 3 – Closing cock 4 –...
  • Page 20 DESCRIPTION Hydraulic diagram of DISKOMAT 5-8 Drawbar into arms / pneumatic roller 7 – Hydraulic closing valve 1 – Control distributor (tractor) 2 – Hydraulic coupling 8 – Safety valve 3 – Closing cock 9 – Hydraulic cylinder (axle) 4 – Hydraulic cylinder (Central roller) 10 –...
  • Page 21 DESCRIPTION Hydraulic diagram of DISKOMAT 5-8 Drawbar into fixed hitch / pneumatic roller 1 – Control distributor (tractor) 7 – Hydraulic closing valve 2 – Hydraulic coupling 8 – Safety valve 9 – Hydraulic cylinder (axle) 3 – Closing cock 4 –...

  • Page 22: Machine Assembly At The Customer

    MACHINE ASSEMBLY AT THE CUSTOMER 7 MACHINE ASSEMBLY AT THE CUSTOMER • The operator must perform the assembly according to the instructions of the producer, best in cooperation with the expert servicing technician determined by the producer. • The operator must secure a functional test of all assembled parts after the completion of the machine assembly.

  • Page 23: Commissioning

    COMMISSIONING 8 COMMISSIONING • Before taking over the machine, test and check, whether damage occurred during transport and whether all parts contained in the bill of delivery were supplied. • Before commissioning the machine, carefully read this operating manual, especially Chapters 1–5.

  • Page 24: Agregation To A Tractor

    (or bottom fixed hitch) and a functional undamaged hydraulic system. • The table of requirements for the towing means for work with the machine: DISKOMAT 5 PS 150 – 220 kW (200 – 300 HP) Requirement for the tractor engine DISKOMAT 6 PS 180 –...

  • Page 25: Hydraulics Connection

    COMMISSIONING 8.2 Hydraulics connection • Connect the hydraulics only when the hydraulic circuits of the machine and the tractor (aggregate) are in a pressure-less condition. • The hydraulic system is under high pressure. Regularly check for leaks and immediately remove obvious damage of all lines, hoses, and pipe unions. •...

  • Page 26: Folding And Unfolding Of The Machine

    COMMISSIONING 8.3 Folding and unfolding of the machine • The hydraulics for the folding and unfolding must be connected to the double-action control unit. • The operator must ensure that during folding and unfolding of the side frames, no person or animal is within their reach (i.e.
  • Page 27 COMMISSIONING PROCEDURE FOR UNFOLDING OF THE MACHINE Position Pressure Description of the Schema in the task of ball hose valves 1. The folded machine must be lifted on the axle (or on the axle and the drawbar) and the axle ball valve of the central roller (bottom valve) must be closed.
  • Page 28 COMMISSIONING PROCEDURE FOR FOLDING THE MACHINE Position Pressure Description of the Schema in the task of ball hose valves 1a. Lift the unfolded machine on all rollers, or on rollers and the drawbar. 1b. When the machine is equipped with a separate axle, lift the machine also on the axle.

  • Page 29: Machine Transport On Roads

    MACHINE TRANSPORT ON ROADS 9 MACHINE TRANSPORT ON ROADS Transport position of the machine • Connect the machine to the tractor using the two-point suspension device (TPS 3), or to the fixed bottom hitch using a pin or a ball. •...
  • Page 30 MACHINE TRANSPORT ON ROADS Checking the nuts on the transport axle • Use the plastic arrow “Check Point” to check for loose nuts. It promptly shows the condition of the nuts, whether they are loose or not. • Always check the Check Points before driving. •...

  • Page 31: Machine Adjustment

    MACHINE ADJUSTMENT 10 MACHINE ADJUSTMENT The operating depth is adjusted in the following way: 1) By setting the depth on the piston rods of the rear rollers 2) By setting the depth of the front part of the machine a) On the pole b) On the tracing wheels Machine adjustment with pole in the tractor shoulders (TPS3-4) 1 –...

  • Page 32: Machine Working Depth Adjustment

    MACHINE ADJUSTMENT 10.1 Machine working depth adjustment • Setting of soil processing depth is executed on lifted machine through adding or removing of distance washers on hydraulic cylinders. • The same combination of washers (number and force) must be set on all piston rods!!! •...
  • Page 33 MACHINE ADJUSTMENT The machine features high stability during operation. However turning of machine to one side may oc- cur with fault adjusted longitudinal plane (particularly in heavy soils). This is removed by modification of tractor arm height as follows, or by adding or removing the spacers on the piston-rods of the drawbar of the machine.

  • Page 34: Setting The Right Edge Disc

    MACHINE ADJUSTMENT 10.3 Setting the right edge disc The adjustable right edge disc is used as a rotary deflector with the aim to direct the flow of the proc- essed soil to prevent the formation of a furrow between the individual passes. The disc can be set at three depth levels thanks to drawbars.

  • Page 35: Machine Travelling Direction At Work

    MACHINE ADJUSTMENT 10.4 Machine travelling direction at work Change the direction of work with the machine by 15-30° to the previous seeding/harvest operation. That will help you achieve the best work results with the machine: a high crop residue throughput, mixing crop residue in and the levelling effect (levelling the tracks from previous operations) Seeding/harvest direction Stubble plugging direction...

  • Page 36: Exclusion Of Rear Rubber-Tyred Rollers

    MACHINE ADJUSTMENT 10.5 Exclusion of rear rubber-tyred rollers • Raising the rear rubber-tyred rollers is important for the preparation of soil for winter. • By raising the rear rubber-tyred rollers, you will ensure the formation of ridges: the soil surface remains undulating after the machine passes over it which creates a large area that positively influences faster drying of the soil in spring.

  • Page 37: Machine Maintenance And Repairs

    MACHINE MAINTENANCE AND REPAIRS 11 MACHINE MAINTENANCE AND REPAIRS Observe the safety instructions for treatment and maintenance. • If it is necessary to weld during the repair and have the machine connected to the tractor, it must have disconnected supply cables from the alternator and the accumulator. •...

  • Page 38: Maintenance Plan

    MACHINE MAINTENANCE AND REPAIRS 11.1 Maintenance plan MAINTENANCE PLAN Perform the planned maintenance according to the instructions: Once a Time Maintenance Task Daily Before After week (season) season season interval Machine in general • ·Visual inspection of the machine • Checking for any undesirable sounds, vibrations and excessive wear •...
  • Page 39 MACHINE MAINTENANCE AND REPAIRS MAINTENANCE PLAN Perform the planned maintenance according to the instructions: Once a Time Maintenance Task Daily Before After (season) week season season interval Bolt connections Visual inspection of bolt and hydraulic joints, tighten any loose joints using a corresponding torque (see the torque chart) Towing lug –...
  • Page 40 MACHINE MAINTENANCE AND REPAIRS MAINTENANCE PLAN Perform the planned maintenance according to the instructions: Once a Time Maintenance Task Daily Before After (season) week season season interval Electric cables Check for any damage, replace if needed Safety measures Lighting and safety hatched boards – check the condition, function and cleanliness Hazard and safety labels –...

  • Page 41: Machine Lubrication Shedule

    MACHINE MAINTENANCE AND REPAIRS 11.2 Machine lubrication shedule • During machine maintenance and its lubrication, it is necessary to observe the safety regulations. LUBRICATION POINT INTERVAL LUBRICANT Daily, always before the work with the machine. Plastic grease Tow bar joint Always after the end of the KP2P-20 Likx season and before storing the...

  • Page 42: Machine Storage

    MACHINE STORAGE 12 MACHINE STORAGE Long-term machine shutdown : • Store the machine under a roof if possible. • Store the machine on a flat and solid surface with sufficient load capacity. • Clean the machine before storing and conserve so that it is not damaged in any way during storage. Pay special attention to all marked lubrication points and properly lubricate them according to the lubrication plan.

  • Page 43: Enviromental Protection

    ENVIROMENTAL PROTECTION 13 ENVIROMENTAL PROTECTION • Handle oils and greases according to valid waste laws and regulations. 43 | 46...

  • Page 44: Machine Disposal After Service Life Expiry

    MACHINE DISPOSAL AFTER SERVICE LIFE EXPIRY 14 MACHINE DISPOSAL AFTER SERVICE LIFE EXPIRY • The operator must secure during machine disposal that steel parts and parts, in which hydraulic oil or lubricating grease moves are differentiated. • Steel parts must be cut by the operator while observing safety regulations and handed over to the secondary raw material collection point.

  • Page 45: Servicing And Warranty Conditions

    6. The warranty is limited to the disassembly and assembly, possibly replacement or repair of the defective part. The decision, whether to replace or repair the defective part, is up to the contractual workshop of Farmet. 7. During the warranty period, only the authorised servicing technician of the manufacturer may perform repairs or other interventions into the machine.
  • Page 46 SERVICING AND WARRANTY CONDITIONS 46 | 46...

This manual is also suitable for:

Diskomat 6 psDiskomat 8 ps

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