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Farmet TRITON HEAVY 490 PS Operating Manual

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OPERATING MANUAL
TRITON HEAVY
410 PS | 490 PS
580 PS | 660 PS
Farmet a. s.
Jiřinková 276
552 03 Česká Skalice, CZ
Edition: 4 | effective from: 1. 9. 2024
phone: +420 491 450 111
GSM:
+420 774 715 738
Id. No.:
46504931
Tax Id. No.: CZ46504931
web:
www.farmet.eu
e-mail: dzt@farmet.cz

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Summary of Contents for Farmet TRITON HEAVY 490 PS

  • Page 1 OPERATING MANUAL TRITON HEAVY 410 PS | 490 PS 580 PS | 660 PS Edition: 4 | effective from: 1. 9. 2024 Farmet a. s. phone: +420 491 450 111 Id. No.: 46504931 web: www.farmet.eu Jiřinková 276 GSM: +420 774 715 738 Tax Id.
  • Page 2 TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS Dear customer, Semi-carried cultivators TRITON HEAVY are quality products of Farmet a.s. Ceska Skalice. You can fully utilise the advantages of your machine after thoroughly studying the operating manual.
  • Page 3 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS TABLE OF CONTENTS MACHINE LIMIT PARAMETERS ..........................4 GENERAL INSTRUCTIONS FOR USE ........................ 7 MACHINE TRANSPORT USING TRANSPORT MEANS ..................8 MACHINE HANDLING USING LIFTING EQUIPMENT ..................9 WORK SAFETY LABELS ..........................
  • Page 4 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS MACHINE LIMIT PARAMETERS • The machine is designed for soil cultivation when agricultural soil cultivation. Another type of use exceeding the determined purpose is forbidden. • The machine is only operated by one person - the tractor operator.
  • Page 5 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS WEIGHT DISTRIBUTION ON THE MACHINE DURING TRANSPORT TRITON HEAVY 660 PS Weight on the drawbar Weight on the axle TRNH TRNH TRNH TRNH Weight on the drawbar (1 764 lb) (1 764 lb) (1 984 lb)
  • Page 6 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS SAFETY STATEMENT This warning sign warns about an immediate dangerous situation ending with death or severe injury. This warning sign warns about a dangerous situation ending with death or severe injury.
  • Page 7 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS A. GENERAL INSTRUCTIONS FOR USE The machine is made in accordance with the latest equipment state and approved safety regulations. However, dangers of user or third person injury or machine damage or creation of other material damage may arise during use.
  • Page 8 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS B. MACHINE TRANSPORT USING TRANSPORT MEANS The transport means designed for machine transport must have the load capacity minimally identical with the weight of the transported machine. The total weight of the machine is stated on the production label.
  • Page 9 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS C. MACHINE HANDLING USING LIFTING EQUIPMENT The lifting equipment and tying means designed for handling of the machine must have their load capacity at least identical with the weight of the handled machine. Machine fastening for handling may only be performed in places designed for that and marked with self-adhesive labels showing the "chain"...
  • Page 10 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS HANDLING OF ROLLERS ONLY ▪ Use only when replacing rollers. Bearing capacity of one shackle is 500 kg (1 102 lb) maximum. 10 │ 61...
  • Page 11 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS D. WORK SAFETY LABELS ▪ Warning safety labels serve for operator protection. General: • Strictly observe the warning safety labels. • All safety instructions also apply to other users. Upon damage or destruction of the aforementioned "SAFETY LABEL"...
  • Page 12 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS Travelling and transport on the P 37 H machine structure is strictly forbidden. When working and transporting the machine, maintain safe P 39 H distance from the electric appliances.
  • Page 13 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS TRITON HEAVY Fig.1 – Location of safety labels on the machine P20H P20H P20H P37H P53H P42H P37H P53H P20H P20H P52H P20H P42H P37H P20H P53H P39H P20H...
  • Page 14 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS 1 DESCRIPTION The TRITON HEAVY are designed as semi-carried and folding. The basic version consists of the drawbar, which connects to the pulling vehicle according to the corresponding equipment. Then, there is a central frame with the transport axle and two side frames.
  • Page 15 Disc diameter 620 mm / 680 mm (24.40 / 26.77 in) • Hydro-pneumatic overload protection of the section • Release force 2 000 kg (4 409 lb) • Massive, welded beam for the row of discs • Individual Farmet maintenance-free bearing of the individual discs with grease 15 │ 61...
  • Page 16 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS CHISEL WORKING UNIT ▪ The scope of release of the unit is determined by the piston-rod lift. ▪ Regularly check pin connections and belts for mounting the main pin of the unit. If there is slackness and the pin turns against the frame, tighten the bolt connection at the prescribed torque (M12 10.9 = 111 Nm).
  • Page 17 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS OVERVIEW OF THE WORKING PARTS DIGGER CHISEL CARBIDE 55 CHISEL CARBIDE 75 CHISEL MULTICARBIDE PRO 50 CHISEL MULTICARBIDE PRO 75 MOULDBOARD CUTTING WINGS 100 or 135 17 │...
  • Page 18 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS OVERVIEW OF THE WORKING PARTS TRIOLENT CHISEL 75 MULTICARBIDE CHISEL 75 CARBIDE CHISEL 75 MULTICARBIDE PRO CHISEL 40 MULTICARBIDE MOULDBOARD CUTTING WINGS 100 or 135 18 │ 61...
  • Page 19 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS 1.3 W ORKING WITHOUT ROLLERS • The machine is designed to be used without the rollers, the transport axle provides depth guidance of the machine. • It is recommended to equip the machine with tracing wheels for working without the roller.
  • Page 20 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS 2 HYDRAULICS SUMMARY OF CLOSING (BALL) VALVES Shut-off (ball) valves are used in the machine: a separate valve for the drawbar piston-rod and a set of valves set up in a combination with the control levers on a well-arranged panel on the drawbar.
  • Page 21 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS CLOSING VALVES FOR DRIVING ▪ For the transport purpose it is necessary to close following ball valves! LOCKING FOR TRANSPORT ON ROADS When driving on road it is necessary to keep the machine locking lever in the RIGHT position, i.e.
  • Page 22 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS RED DUST CAPS – controlling the side frame folding 1 TAPE – lifting of side frames up, i.e. putting the machine in transport position. 2 TAPES – unfolding of side frames down, i.e. putting the machine in work position.
  • Page 23 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS Parts of the hydraulic system of the machine, which are under pressure, are forbidden to disassemble. Hydraulic oil that penetrates the skin under high pressure causes severe injuries.
  • Page 24 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS LEVER FOR LOCKING THE MACHINE FOR TRANSPORT LEFT POSITION The machine is in the working position. The YELLOW circuit of the axle and the drawbar piston- rod are open and the piston-rods can move.
  • Page 25 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS 2.3 W ORKING WITH THE DISC AND CHISEL SECTIONS ▪ The protection of both rows of discs and chisels is performed using the pressure accumulators. ▪ The circuits of the hydraulic protection of discs and chisels must be pressurized at the prescribed values.
  • Page 26 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS 2.4 COMPLETE HYDRAULIC SCHEME OF MACHINE • Approximate functional diagram; the number of piston rods, accumulators and location on the machine may differ 26 │ 61...
  • Page 27 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS 3 BRAKE SYSTEM • The standard version of the machine includes a single-circuit two-line braking system by KNORR BREMSE • Braking is provided by spring brake cylinders – the parking brake is implemented inside and it is automatic (controlled by a button, see below).
  • Page 28 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS 3.2 PARKING BRAKE CONTROL VALVE The rear axle brakes are equipped with an automatic parking brake, the function of which is described below. The parking brake is automatically activated when the red quick coupling device is disconnected from the tractor. PARKING BRAKE CONTROL KNOB MANIPULATION KNOB Description of the manual brake control when air ducting is disconnected...
  • Page 29 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS Description of the manual brake control when air ducting is connected • The knob has to be pressed when travelling (there is no automatic change over) •...
  • Page 30 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS • Turn the nut (19 mm/0.75 in spanner) clockwise (Pic. 5). ATTENTION: Maximum torque is limited to 68Nm. 4 MACHINE ASSEMBLY AT THE CUSTOMER ▪ The operator must perform the assembly according to the instructions of the producer, best in cooperation with the expert servicing technician determined by the producer.
  • Page 31 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS 6 AGGREGATION TO A TRACTOR ▪ The machine can be connected only to a tractor, whose curb weight is identical or higher than the overall weight of the connected machine. ▪...
  • Page 32 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS 7 FOLDING AND UNFOLDING OF THE MACHINE ▪ The hydraulics for the folding and unfolding must be connected to the double-action control unit. The operator must ensure that during folding and unfolding of the side frames, no person or animal is ▪...
  • Page 33 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS Machine unfolding procedure – work position Initial condition: The machine is lifted on the axle (transport height of up to 4 m/13.12 ft), side frames are secured with a rod, the closing valve on the drawbar is closed Open the valve on the drawbar.
  • Page 34 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS Machine Folding Procedure – Transport Position Initial condition: The machine is lifted for turning at headland. Lift the machine to the maximum height using the yellow circuit. Push the outer furrow filler discs into the transport position as much as possible.
  • Page 35 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS 8 MACHINE TRANSPORT ON ROADS Transport position of TRNH HEAVY ▪ Connect the machine by attaching it to the tractor. ▪ Lift the machine on the axle, switch the ball valve of the axle to the closed position. ▪...
  • Page 36 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS CHECKING THE NUTS ON THE TRANSPORT AXLE ▪ Use the plastic arrow “Check Point” to check for loose nuts. It promptly shows the condition of the nuts, whether they are loose or not.
  • Page 37 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS 8.1 SHARP MACHINE PROJECTION • The machine contains sharp structural projections. • It is prohibited to operate and transport the machine on roads when visibility is reduced!! - Persons or objects, or other road traffic participants could get caught.
  • Page 38 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS 9 MACHINE ADJUSTMENT 9.1 WORKING DEPTH ADJUSTMENT ADJUSTING DEPTH OF THE ROLLERS SETTING DISC SECTION DEPTH DEPTH SETTING ON AN AXLE WHEN USED SETTING THE TRACTOR WITHOUT ROLLERS ARM HEIGHT DRAWBAR PISTON ROD –...
  • Page 39 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS WORKING DEPTH ACCORDING TO THE TINE TYPE • The working depth differs according to the type of tines used and the position of the tine installation •...
  • Page 40 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS SETTING THE WORKING DEPTH OF THE CHISELS ▪ The working depth of the chisels is set by adjusting the machine frame height above the ground. ▪ In the front part of the machine with a tractor three-point hitch, depth is set by the height of the hitch above the ground.
  • Page 41 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS Washers on the drawbar piston rods • Only applies to machines with a fixed hitch • The working depth is set by the number of space washers on the drawbar piston rod •...
  • Page 42 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS SETTING THE WORKING DEPTH OF THE CHISELS DURING WORK WITHOUT THE ROLLER ▪ When working without the rollers, the depth can be set using the transport axle. ▪...
  • Page 43 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS SETTING THE WORKING DEPTH OF THE FRONT DISC SECTION ▪ The working depth of the disc section depends on the set depth of the chisels. ▪ The setting range for the front disc section is 300 mm (11.81 in) so that it is possible to cover the range of the working depth of the discs from 60 to 180 mm (2.36 to 7.08 in) for all the working depths of the chisel section.
  • Page 44 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS 9.2 ADJUSTING THE LEVELLING DISCS ▪ The depth of the levelling discs is set using the hydraulic circuit (BLUE). Be careful when performing the adjustment. ▪ The height setting of the levelling discs can be checked on the indicator with number 1-5 as shown in the picture: Correctly set discs provide perfect levelling and covering with fine soil along the entire width.
  • Page 45 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS ▪ With the securing pin removed the edge discs can be ejected to another 2 positions. ▪ Eject the discs to the necessary position pursuant to the loosened soil character to obtain good processing of soil band edges.
  • Page 46 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS 10 MACHINE MAINTENANCE AND REPAIR Observe the safety instructions for treatment and maintenance. ▪ If it is necessary to weld during the repair and have the machine connected to the tractor, it must have disconnected supply cables from the alternator and the accumulator.
  • Page 47 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS 10.1 C HECKING THE ACCUMULATOR PRESSURE • A proper pressure is required for the proper protection function. • In case of a pressure loss in the accumulator, the release force quickly increases, the protection is overloaded, which may lead to its damage.
  • Page 48 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS 10.2 DEPRESSURIZING THE HYDRAULICS • The circuit must be completely depressurized prior to working with the hydraulics • All working parts of the circuit must be lowered to the bottom position by the force of gravity (so that there is zero pressure in the circuit) •...
  • Page 49 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS 10.3 REPLACEMENT OF THE WORKING ROLLER BEARINGS • Always follow the safety regulations and directives when replacing the bearings of rollers. • The machine must be aggregated with the tractor according to Chapter “6./p.31” when replacing the bearings.
  • Page 50 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS 10.3.1 Using the tool for bearing disassembly and assembly • The tool placed in the box on the machine. Tool parts: 1 – Part for disassembling the bearing ring 2 –...
  • Page 51 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS 10.3.1.1 Complete bearing disassembly • Procedure: Mount and screw the tool pin onto the cylinder pin Screw the tool body in, insert the part for bearing disassembly and mount onto the bearing using the nuts Disassemble the bearing by screwing the tool body using spanner size 36 51 │...
  • Page 52 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS 10.3.1.2 Disassembly of the ring • Procedure: 1 Mount and screw the tool pin onto the cylinder pin 2 Screw the tool body, mount the part for disassembling the bearing, mount the part for disassembling the ring and attach it using the nuts 3 Disassemble the ring by screwing the tool body using spanner size 36 52 │...
  • Page 53 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS 10.3.1.3 Assembling bearing onto pins • Procedure: 1 Mount and screw the tool pin onto the cylinder pin 2 Mount the bearing + liner and screw the tool body in 3 Assemble the bearing by screwing the tool body using spanner size 36 53 │...
  • Page 54 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS 10.3.2 Using spacers • The spacers are used for defining production tolerances. Therefore, they do not have to be always used. Mount the house bearings to the rollers Insert the roller with the bearings between the frame side plates and assess whether you need to use the SPACERS 1 –...
  • Page 55 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS MAINTENANCE PLAN Perform the planned maintenance according to the instructions Maintenance Task Daily Once a Before After Time (season) week season season interval Machine in general •...
  • Page 56 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS MAINTENANCE PLAN Perform the planned maintenance according to the instructions Maintenance Task Daily Once a Before After Time (season) week season season interval Bolt connections Visual inspection of bolt and hydraulic joints, tighten any loose joints using a corresponding torque (see the torque chart) Towing lug –...
  • Page 57 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS MAINTENANCE PLAN Perform the planned maintenance according to the instructions Maintenance Task Daily Once a Before After Time (season) week season season interval Electric cables Check for any damage, replace if needed Safety measures Lighting and safety hatched boards –...
  • Page 58 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS 11 MACHINE STORAGE Long-term machine shutdown: ▪ Store the machine under a roof if possible. ▪ Store the machine on a flat and solid surface with sufficient load capacity. ▪...
  • Page 59 Manual TRITON HEAVY 410 PS | 490 PS | 580 PS | 660 PS 12 MACHINE LUBRICATION SCHEDULE During machine maintenance and its lubrication, it is necessary to observe the safety regulations. LUBRICATION POINT INTERVAL LUBRICANT TOW BAR JOINT • Once a week •...
  • Page 60 This provision does not apply to the replacement of wearable spare parts (see point 15.2.3). 15.2.8 The warranty is conditioned by using the genuine spare parts of the manufacturer. Prepared by: Technical Department, Farmet a.s., Jirinkova 276, Ceska Skalice 552 03, On 29 November 2024, changes reserved. 60 │ 61...
  • Page 61 2023/003/02 ES PROHLÁŠENÍ O SHODĚ CE CERTIFICATE OF CONFORMITY EG-KONFORMITÄTSERKLÄRUNG DÉCLARATION CE DE CONFORMITÉ СЕРТИФИКАТ СООТВЕТСТВИЯ ЕС DEKLARACJA ZGODNOŚCI WE Farmet a.s. Nous Мы Jiřinková 276 552 03 Česká Skalice Czech Republic DIČ: CZ46504931 Phone: +420 491 450 111 Vydáváme na vlastní zodpovědnost toto prohlášení.