Farmet TRITON 450 PS Operating Manual
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Farmet TRITON 450 PS Operating Manual

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OPERATING MANUAL
450 PS | 600 PS
Farmet a. s.
Jiřinková 276
552 03 Česká Skalice, CZ
TRITON
Edition: 4 | effective from: 1. 8. 2023
phone: +420 491 450 111
GSM:
+420 774 715 738
Id. No.:
46504931
Tax Id. No.: CZ46504931
web:
www.farmet.eu
e-mail: dzt@farmet.cz

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Summary of Contents for Farmet TRITON 450 PS

  • Page 1 OPERATING MANUAL TRITON 450 PS | 600 PS Edition: 4 | effective from: 1. 8. 2023 Farmet a. s. phone: +420 491 450 111 Id. No.: 46504931 web: www.farmet.eu Jiřinková 276 GSM: +420 774 715 738 Tax Id. No.: CZ46504931 e-mail: dzt@farmet.cz...
  • Page 2 TRITON 450 PS | 600 PS Dear customer, Semi-carried cultivators TRITON are quality products of Farmet a.s. Ceska Skalice. You can fully utilise the advantages of your machine after thoroughly studying the operating manual. The serial number of the machine is punched on the production label and written in the operating manual (see Table 1).

  • Page 3: Table Of Contents

    Manual TRITON 450 PS | 600 PS TABLE OF CONTENTS MACHINE LIMIT PARAMETERS ........................ 4 GENERAL INSTRUCTIONS FOR USE ....................7 MACHINE TRANSPORT USING TRANSPORT MEANS ............... 8 MACHINE HANDLING USING LIFTING EQUIPMENT ................ 9 WORK SAFETY LABELS........................11 DESCRIPTION ..........................14 MACHINE SECTION ARRANGEMENT ..................

  • Page 4: Machine Limit Parameters

    Manual TRITON 450 PS | 600 PS MACHINE LIMIT PARAMETERS • The machine is designed for soil cultivation when agricultural soil cultivation. Another type of use exceeding the determined purpose is forbidden. • The machine is only operated by one person - the tractor operator.
  • Page 5 Manual TRITON 450 PS | 600 PS WEIGHT DISTRIBUTION ON THE MACHINE DURING TRANSPORT TRITON 450 PS 650 kg TRITON 600 PS 7 450 kg 900 kg 9 300 kg Stated weights are valid for the heaviest version with double roller and additional counterweight.
  • Page 6 Manual TRITON 450 PS | 600 PS SAFETY STATEMENT This warning sign warns about an immediate dangerous situation ending with death or severe injury. This warning sign warns about a dangerous situation ending with death or severe injury. This warning sign warns about a situation that may end with a smaller or slight injury.

  • Page 7: General Instructions For Use

    Manual TRITON 450 PS | 600 PS A. GENERAL INSTRUCTIONS FOR USE The machine is made in accordance with the latest equipment state and approved safety regulations. However, dangers of user or third person injury or machine damage or creation of other material damage may arise during use.

  • Page 8: Machine Transport Using Transport Means

    Manual TRITON 450 PS | 600 PS B. MACHINE TRANSPORT USING TRANSPORT MEANS The transport means designed for machine transport must have the load capacity minimally identical with the weight of the transported machine. The total weight of the machine is stated on the production label.

  • Page 9: Machine Handling Using Lifting Equipment

    Manual TRITON 450 PS | 600 PS C. MACHINE HANDLING USING LIFTING EQUIPMENT The lifting equipment and tying means designed for handling of the machine must have their load capacity at least identical with the weight of the handled machine.
  • Page 10 Manual TRITON 450 PS | 600 PS HANDLING OF ROLLERS ONLY ▪ Use only when replacing rollers. Bearing capacity of one shackle is 500 kg maximum. 10 │ 52...

  • Page 11: Work Safety Labels

    Manual TRITON 450 PS | 600 PS D. WORK SAFETY LABELS ▪ Warning safety labels serve for operator protection. General: • Strictly observe the warning safety labels. • All safety instructions also apply to other users. Upon damage or destruction of the aforementioned "SAFETY LABEL" located on the machine, THE...
  • Page 12 Manual TRITON 450 PS | 600 PS Before commencing the machine transport, secure the P 13 H axle with spherical valves against unexpected drop. When working and transporting the machine, maintain safe P 39 H distance from the electric appliances.
  • Page 13 Manual TRITON 450 PS | 600 PS TRITON Fig.1 – Location of safety labels on the machine P20H P37H P20H P50H P20H P53H P52H P37H P53H P20H P20H P53H P39H P53H P50H P53H P20H P52H P20H P39H P20H P50H P20H...

  • Page 14: Description

    Manual TRITON 450 PS | 600 PS 1 DESCRIPTION The TRITON 450PS and TRITON 600 PS are designed as semi-carried and folding. The basic version consists of the drawbar, which connects to the pulling vehicle according to the corresponding equipment. Then, there is a central frame with the transport axle and two side frames. On side frames, there are discs in two rows and plough shares in another two rows with automatic spring protection.
  • Page 15 Manual TRITON 450 PS | 600 PS CHISEL WORKING UNIT ▪ The basic setting of the securing spring (X) is performed by the manufacturer at 395±5 mm (15,56±0,20 in) so it tis horizontal. ▪ Regularly check the nut tightening of the lower and the upper pivot of the securing, tighten as needed.

  • Page 16: Hydraulics

    Manual TRITON 450 PS | 600 PS 2 HYDRAULICS SUMMARY OF CLOSING (BALL) VALVES Shut-off (ball) valves are used in the machine: a separate valve for the drawbar piston-rod and a set of valves set up in a combination with the control levers on a well-arranged panel on the drawbar.

  • Page 17: Hydraulics Of The Machine

    Manual TRITON 450 PS | 600 PS CLOSING VALVES FOR DRIVING ▪ For the transport purpose it is necessary to close following ball valves! LOCKING FOR TRANSPORT ON ROADS LOCKING OF TOW BAR PISTON ROD When driving on road it is necessary to keep the machine locking lever in the RIGHT position, i.e.
  • Page 18 Manual TRITON 450 PS | 600 PS RED DUST CAPS – controlling the side frame folding 1 STRAP – lifting of side frames up, i.e. putting the machine in transport position. (To fold the machine frames, the machine has to be lifted to the highest position on the axle to switch on the safety valve in the rear of the machine.)

  • Page 19: Using The Hydraulics Control Panel

    Manual TRITON 450 PS | 600 PS Parts of the hydraulic system of the machine, which are under pressure, are forbidden to disassemble. Hydraulic oil that penetrates the skin under high pressure causes severe injuries. In case of injury, seek a physician immediately 2.2 USING THE HYDRAULICS CONTROL PANEL...
  • Page 20 Manual TRITON 450 PS | 600 PS LEVER FOR SETTING THE MACHINE FOR AGGREGATION LEFT POSITION YELLOW circuit is set in the initial condition, i.e., both the axle and the drawbar piston-rod are controlled at the same time RIGHT POSITION...

  • Page 21: Complete Hydraulic Scheme Of Machine

    Manual TRITON 450 PS | 600 PS 2.3 COMPLETE HYDRAULIC SCHEME OF MACHINE 21 │ 52...

  • Page 22: Brake System

    Manual TRITON 450 PS | 600 PS 3 BRAKE SYSTEM ▪ The equipment of machine with braking axle contains single-circuit double-hose system made of brake components which activate the braking mechanisms and provides for the pressure air supply from the tractor air system.
  • Page 23 Manual TRITON 450 PS | 600 PS ▪ In order the service brake works correctly, the hand brake needs to be deactivated, i.e. the guiding blocks must allow the movement of braking levers when the braking roller is ejected. The braking roller shall be in its original position –...

  • Page 24: Use Of Hand Brake

    Manual TRITON 450 PS | 600 PS 3.2 USE OF HAND BRAKE ▪ Before you disconnect the machine from the tractor, put wedges before wheels and set the manual brake. ▪ Use the control bar put on the side frame to activate the hand brake.

  • Page 25: Machine Assembly At The Customer

    Manual TRITON 450 PS | 600 PS 4 MACHINE ASSEMBLY AT THE CUSTOMER ▪ The operator must perform the assembly according to the instructions of the producer, best in cooperation with the expert servicing technician determined by the producer. ▪...

  • Page 26: Aggregation To A Tractor

    It is possible to use the transport axle with the valve on the drawbar piston rod closed to set the height of the drawbar The table of requirements for the towing means for work with the machine: Requirement for the tractor engine power for cultivator TRITON 450 PS 225-350 kW Requirement for the tractor engine power for cultivator TRITON 600 PS...

  • Page 27: Folding And Unfolding Of The Machine

    Manual TRITON 450 PS | 600 PS 7 FOLDING AND UNFOLDING OF THE MACHINE ▪ The hydraulics for the folding and unfolding must be connected to the double-action control unit. The operator must ensure that during folding and unfolding of the side frames, no person or animal is ▪...

  • Page 28: Machine Transport On Roads

    Manual TRITON 450 PS | 600 PS 8 MACHINE TRANSPORT ON ROADS Transport position of TRITON 450 PS TRITON 600 PS ▪ Connect the machine by attaching it to the tractor. ▪ Lift the machine on the axle, switch the ball valve of the axle to the closed position.
  • Page 29 Manual TRITON 450 PS | 600 PS CHECKING THE NUTS ON THE TRANSPORT AXLE ▪ Use the plastic arrow “Check Point” to check for loose nuts. It promptly shows the condition of the nuts, whether they are loose or not.

  • Page 30: Sharp Machine Projection

    Manual TRITON 450 PS | 600 PS 8.1 SHARP MACHINE PROJECTION • The machine contains sharp structural projections. • It is prohibited to operate and transport the machine on roads when visibility is reduced!! - Persons or objects, or other road traffic participants could get caught.

  • Page 31: Machine Adjustment

    Manual TRITON 450 PS | 600 PS 9 MACHINE ADJUSTMENT 9.1 WORKING DEPTH ADJUSTMENT ADJUSTING DEPTH OF THE ROLLERS SETTING DISC SECTION DEPTH ADJUSTING DEPTH OF THE DRAWBAR DEPTH SETTING ON AN AXLE WHEN USED WITHOUT ROLLERS SETTING THE PLAIN OF THE...
  • Page 32 Manual TRITON 450 PS | 600 PS SETTING THE WORKING DEPTH OF THE CHISELS ▪ The working depth of the chisels is set by adjusting the machine frame height above the ground. ▪ In the front of the machine, the depth is set on the drawbar.
  • Page 33 Manual TRITON 450 PS | 600 PS ADJUSTMENT THE DRAWBAR PISTON ACCORDING TO THE TRACTOR HITCH ▪ The number of space washers on the drawbar piston-rod must be adjusted according to the height of the tractor hitch above the ground.
  • Page 34 Manual TRITON 450 PS | 600 PS SETTING THE WORKING DEPTH OF THE FRONT DISC SECTION ▪ The working depth of the disc section depends on the set depth of the chisels. ▪ The setting range for the front disc section is 330 mm so that it is possible to cover the range of the working depth of the discs from 50 to 120 mm for all the working depths of the chisel section.

  • Page 35: Adjusting The Levelling Discs

    Manual TRITON 450 PS | 600 PS 9.2 ADJUSTING THE LEVELLING DISCS ▪ The depth of the levelling discs is set using the hydraulic circuit (BLUE). Be careful when performing the adjustment. ▪ The height setting of the levelling discs can be checked on the indicator with number 1-3 as shown in the picture: Correctly set discs provide perfect levelling and covering with fine soil along the entire width.
  • Page 36 Manual TRITON 450 PS | 600 PS ▪ With the securing pin removed the edge discs can be ejected to another 2 positions. ▪ Eject the discs to the necessary position pursuant to the loosened soil character to obtain good processing of soil band edges.

  • Page 37: Working Depth Setting When Working Without Rollers

    Manual TRITON 450 PS | 600 PS 9.3 WORKING DEPTH SETTING WHEN WORKING WITHOUT ROLLERS TRITON ▪ The machines are also designed to be used with fully dismounted rear roller. ▪ Individual rollers are always fixed with a pair of screws to the supporting frame. In order to dismount individual rollers no further screw joints need to be released.
  • Page 38 Manual TRITON 450 PS | 600 PS ▪ The table shows individual working depths and the number of brackets needed to achieve the requested machine depth. ▪ When setting the depth on the transport axle it is also necessary to set the corresponding number of space washers on the tow bar piston rod based on the chosen working depth.

  • Page 39: Machine Maintenance And Repair

    Manual TRITON 450 PS | 600 PS 10 MACHINE MAINTENANCE AND REPAIR Observe the safety instructions for treatment and maintenance. ▪ If it is necessary to weld during the repair and have the machine connected to the tractor, it must have disconnected supply cables from the alternator and the accumulator.

  • Page 40: Replacement Of The Working Roller Bearings

    Manual TRITON 450 PS | 600 PS 10.1 REPLACEMENT OF THE WORKING ROLLER BEARINGS • Always follow the safety regulations and directives when replacing the bearings of rollers. • The machine must be aggregated with the tractor according to Chapter “6./p.26” when replacing the bearings.
  • Page 41 Manual TRITON 450 PS | 600 PS 10.1.1 Using the tool for bearing disassembly and assembly • The tool placed in the box on the machine. Tool parts: 1 – Part for disassembling the bearing ring 2 – Part for disassembling the bearing or bearing ring 3 –...
  • Page 42 Manual TRITON 450 PS | 600 PS 10.1.1.1 Complete bearing disassembly • Procedure: Mount and screw the tool pin onto the cylinder pin Screw the tool body in, insert the part for bearing disassembly and mount onto the bearing using the...
  • Page 43 Manual TRITON 450 PS | 600 PS 10.1.1.2 Disassembly of the ring • Procedure: 1 Mount and screw the tool pin onto the cylinder pin 2 Screw the tool body, mount the part for disassembling the bearing, mount the part for disassembling...
  • Page 44 Manual TRITON 450 PS | 600 PS 10.1.1.3 Assembling bearing onto pins • Procedure: 1 Mount and screw the tool pin onto the cylinder pin 2 Mount the bearing + liner and screw the tool body in 3 Assemble the bearing by screwing the tool body using spanner size 36...
  • Page 45 Manual TRITON 450 PS | 600 PS 10.1.2 Using spacers • The spacers are used for defining production tolerances. Therefore, they do not have to be always used. Mount the house bearings to the rollers Insert the roller with the bearings between the frame side plates and assess whether you need to use the SPACERS 1 –...
  • Page 46 Manual TRITON 450 PS | 600 PS MAINTENANCE PLAN Perform the planned maintenance according to the instructions Maintenance Task Daily Once a Before After Time (season) week season season interval Machine in general • Visual inspection of the machine • Checking for any undesirable sounds, vibrations and excessive wear •...
  • Page 47 Manual TRITON 450 PS | 600 PS MAINTENANCE PLAN Perform the planned maintenance according to the instructions Maintenance Task Daily Once a Before After Time (season) week season season interval Bolt connections Visual inspection of bolt and hydraulic joints, tighten any loose joints using a corresponding torque (see the torque chart) Towing lug –...
  • Page 48 Manual TRITON 450 PS | 600 PS MAINTENANCE PLAN Perform the planned maintenance according to the instructions Maintenance Task Daily Once a Before After Time (season) week season season interval Electric cables Check for any damage, replace if needed Safety measures Lighting and safety hatched boards –...

  • Page 49: Machine Storage

    Manual TRITON 450 PS | 600 PS 11 MACHINE STORAGE Long-term machine shutdown: ▪ Store the machine under a roof if possible. ▪ Store the machine on a flat and solid surface with sufficient load capacity. ▪ Clean the machine before storing and conserve so that it is not damaged in any way during storage.

  • Page 50: Machine Lubrication Schedule

    Manual TRITON 450 PS | 600 PS 12 MACHINE LUBRICATION SCHEDULE During machine maintenance and its lubrication, it is necessary to observe the safety regulations. LUBRICATION POINT INTERVAL LUBRICANT • Once a week TOW BAR JOINT • Always before the work with the...

  • Page 51: Environmental Protection

    This provision does not apply to the replacement of wearable spare parts (see point 15.2.3). 15.2.8 The warranty is conditioned by using the genuine spare parts of the manufacturer. Prepared by: Technical Department, Farmet a.s., Jirinkova 276, Ceska Skalice 552 03, On 2 November 2023, changes reserved. 51 │ 52...
  • Page 52 Сельскохозяйственная машина: - наименование : Культиватор Urządzenie maszynowe: - nazwa Spulchniarka - typ, type TRITON - model, modèle TRITON 450 PS | TRITON 600 PS - PIN/VIN: výrobní číslo : serial number Fabriknummer n° de production заводской номер numer produkcyjny Příslušná...

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